When TabsEnabled is set, trims the end of each contour using a circle
centered at the lead-in point with radius equal to the tab size. The
uncut gap between the trim point and the contour start keeps the part
connected to the sheet.
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
The offset direction (start→pierce) is reversed from the approach
direction (pierce→start), so the old formula produced 180°−angle
instead of the requested angle. Invisible at the 90° default but
caused 45° to render as 135°.
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
Scribe/etch lines were being treated as cut contours by
ContourCuttingStrategy, receiving lead-ins and kerf compensation.
Now they are separated before ShapeProfile construction and emitted
as plain moves with LayerType.Scribe preserved.
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
Scales down lead-ins that would place the pierce point too close to the
opposite wall of small holes. Uses quadratic solve to find the maximum
safe distance inside a clearance-reduced radius. Adds Scale() method to
all LeadIn types and applies clamping in both the strategy and the
interactive preview.
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
Three issues caused incorrect rendering after lead-in application:
- Rapid move entities from ToGeometry() were included in ShapeProfile
contour detection, turning traversal paths into cutting moves
- Program created with Mode.Incremental default made the absolute-to-
incremental conversion a no-op, leaving coordinates unconverted
- AddProgramSplit didn't call StartFigure() at rapid moves, causing
GraphicsPath to draw implicit connecting lines between contours
- Part.Rotation returned 0 from the new program instead of the actual
rotation, displacing the sequence label on rotated parts
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
Restructure the cutting parameters dialog with separate Lead-In and
Lead-Out GroupBoxes per tab, exposing editable length/angle/radius
fields for lead-outs (previously hardcoded). Add Tabs section with
enable checkbox and width control. Also fix lead-in/lead-out angle
calculations and convert cutting strategy output to incremental mode.
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
Adds LayerType.Leadout to all LinearMove and ArcMove instances produced
by LineLeadOut and ArcLeadOut Generate() methods.
Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
Adds LayerType.Leadin to all LinearMove and ArcMove instances produced
by LineLeadIn, ArcLeadIn, LineArcLeadIn, CleanHoleLeadIn, and
LineLineLeadIn Generate() methods, plus tests covering all subclasses.
Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
Adds Suppressed bool to the Motion base class so LinearMove, ArcMove,
and RapidMove can be flagged for skip during rendering and post-processing
when they fall within a tab gap. Clone() updated on all three subclasses
to preserve the flag. Covered by new MotionSuppressedTests.
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
Add ArcFit.FitWithDualTangent to constrain replacement arcs to match
tangent directions at both endpoints, preventing kinks without
introducing gaps. Add DXF year selection to CAD converter export.
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
Remove pass-through wrappers (FitWithStartTangent, MaxRadialDeviation), extract
PerpendicularDistance and NormalizeAngle helpers to deduplicate mirror axis math,
convert GetExitDirection to switch expression, and simplify ComputeEndTangent.
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
OffsetOutward now normalizes to CW winding before offsetting instead of
trial-and-error with bounding box comparison. CadConverterForm designer
regenerated with new entityView1 properties.
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
Polygon-polygon collision detection using convex decomposition (ear-clipping
triangulation) followed by Sutherland-Hodgman clipping on each triangle pair.
Handles overlapping, non-overlapping, edge-touching, containment, and concave
polygons. Includes hole subtraction support for future use.
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
Immutable result type that holds overlap flag, overlap regions (as polygons),
intersection points, and computed overlap area.
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
EllipseConverter computed arc radius from start point only, causing
~0.0009 unit gaps between consecutive arcs. Use circumcircle of
(start, mid, end) points so both endpoints lie exactly on the arc.
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
Extract shared EvenlyDistribute helper parameterized by axis,
eliminating 27-line duplicate between the two methods.
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
The arc and line Optimize methods had identical merge-loop structure;
extract a generic MergePass helper with type-specific delegates.
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
The parameterless rotation is equivalent to rotating around (0,0),
so delegate to the origin overload to eliminate 30-line duplicate.
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
Move identical FitWithStartTangent and MaxRadialDeviation methods
to a shared ArcFit class, eliminating 40-line duplicate.
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
Convex corners were being miter-joined (lines extended to a point)
because IntersectsUnbounded always finds an intersection for non-parallel
lines. Now checks the cross product of original line directions to detect
convex corners and inserts an arc instead.
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
- Part.Intersects: filter intersection points at a vertex of either
shape (was both), so edge-touching parts are not flagged as overlapping
- NestEngineBase.HasOverlaps: use epsilon-based bounding box pre-filter
consistent with FillExtents and Plate.HasOverlappingParts
- PartGeometry.GetOffsetPartLines: remove extra chordTolerance added to
spacing offset — was causing 0.002" gap beyond the intended part spacing
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
UpdateEtchEntities was removing all entities on the ETCH layer, which
also deleted user-added etch marks like part numbers. Now tags generated
bend etch lines with a BendEtch tag and filters on that instead.
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
Etch marks for up bends are now real geometry entities on an ETCH layer
instead of being drawn dynamically. They flow through the full pipeline:
entities → FilterPanel layers → ConvertGeometry (tagged as Scribe) →
post-processor sequencing before cut geometry.
Also includes ShapeProfile normalization (CW perimeter, CCW cutouts)
applied consistently across all import paths, and inward offset support
for cutout shapes in overlap/offset polygon calculations.
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
Add argument validation to EllipseConverter.Convert for tolerance and
semi-axis parameters. Narrow bare catch in Extensions.cs spline method
to log via Debug.WriteLine. Remove unused lineCount variable from
SolidWorksBendDetectorTests.
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
Add EllipseConverter static class with foundational methods for converting
ellipse parameters to circular arcs: EvaluatePoint, EvaluateTangent,
EvaluateNormal, and IntersectNormals. All 8 unit tests pass.
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
Part.Intersects now filters out intersection points that coincide with
vertices of both perimeters (shared corners/endpoints), which are touch
points rather than actual crossings. Plate.HasOverlappingParts adds a
bounding box pre-filter requiring overlap region to exceed Epsilon in
both dimensions before performing expensive shape intersection checks.
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
Three bugs prevented the simplifier from working on ellipse geometry:
1. Sweep angle check blocked initial fit — the 5-degree minimum sweep
was inside TryFit(), killing candidates before the extension loop
could accumulate enough segments. Moved to TryFitArcAt() after
extension.
2. Layer reference equality split runs — entities from separate DXF
ellipses had different Layer object instances for the same layer "0",
splitting them into independent runs. Changed to compare Layer.Name.
3. Symmetrize replaced arcs with mirrored copies whose endpoints didn't
match the target's original geometry, creating ~0.014 gaps. Now only
applies mirrored arcs when endpoints are within tolerance of the
target's boundary points.
Also: default tolerance 0.02 -> 0.004, Export DXF button in
CadConverterForm for debugging simplified geometry.
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
Geometry Simplifier:
- Replace least-squares circle fitting with mirror axis algorithm
that constrains center to perpendicular bisector of chord, guaranteeing
zero-gap endpoint connectivity by construction
- Golden section search optimizes center position along the axis
- Increase default tolerance from 0.005 to 0.5 for practical CNC use
- Support existing arcs in simplification runs (sample arc points to
find larger replacement arcs spanning lines + arcs together)
- Add tolerance zone visualization (offset original geometry ±tolerance)
- Show original geometry overlay with orange dashed lines in preview
- Add "Original" checkbox to CadConverter for comparing old vs new
- Store OriginalEntities on FileListItem to prevent tolerance creep
when re-running simplifier with different settings
Bend Detection:
- Propagate bend notes to collinear bend lines split by cutouts
using infinite-line perpendicular distance check
- Add bend note text rendering in EntityView at bend line midpoints
DXF Import:
- Fix trimmed ellipse closing chord: only close when sweep ≈ 2π,
preventing phantom lines through slot cutouts
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
Foundation for the geometry simplifier that will replace consecutive line
segments with fitted arcs. Adds ArcCandidate data class, GeometrySimplifier
with stub Analyze/Apply methods, and FitCircle using the Kasa algebraic
least-squares method. Also adds InternalsVisibleTo for OpenNest.Tests on
OpenNest.Core.
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
DxfImporter now filters ETCH entities (like BEND) since etch marks are
generated from bends during export, not cut geometry. GeometryOptimizer
no longer merges lines/arcs across different layers and preserves layer
and color on merged entities. EntityView draws etch marks directly from
the Bends list so they remain visible without relying on imported ETCH
entities.
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
Add toggleable pierce point drawing to PlateView that shows small red
filled circles at each rapid move endpoint (where cutting begins). Wire
through View menu, EditNestForm toggle, and MainForm handler.
Also rename RectangleShape/RoundedRectangleShape Width/Height to
Length/Width for consistency with CNC conventions, update MCP tools and
tests accordingly. Fix SplitDrawingForm designer layout ordering and
EntityView bend line selection styling.
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
After splitting a drawing with a circular hole, CadConverterForm writes
the split piece to DXF and re-imports it. The circle (decomposed into
two semicircular arcs by DrawingSplitter) was being incorrectly merged
back into a single zero-sweep arc by GeometryOptimizer.TryJoinArcs
during reimport.
Root cause: TryJoinArcs mutated input arc angles in-place and didn't
guard against merging two arcs that together form a full circle. When
arc2 had startAngle=π, endAngle=0 (DXF wrap-around from 360°→0°), the
mutation produced startAngle=-π, and the merge created an arc with
startAngle=π, endAngle=π (zero sweep), losing half the hole.
Fix: use local variables instead of mutating inputs, require arcs to be
adjacent (endpoints touching) rather than just overlapping, and refuse
to merge when the combined sweep would be a full circle.
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
FitToPlate now places split lines at usable-width intervals so each
piece (except the last) fills the entire plate work area. Also adds a
live yellow preview line that follows the cursor during manual split
line placement, and piece dimension labels in the preview regions.
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
DrawingSplitter now clips bend lines to each piece's region using
Liang-Barsky line clipping and offsets them to the new origin. Bend
properties (direction, angle, radius, note text) are preserved through
the entire split pipeline instead of being lost during re-import.
CadConverterForm applies the same origin offset to bends before passing
them to the splitter, and creates FileListItems directly from split
results to avoid re-detection overwriting the bend metadata.
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
ConvertProgram.ToGeometry() created entities without setting Color,
defaulting to Color.Empty (alpha=0). After ededc7b switched from
Pens.White to per-entity colors, these rendered fully transparent.
- Add explicit colors to all SpecialLayers (Cut=White, Rapid=Gray, etc.)
- Set entity Color from layer in ConvertProgram for lines, arcs, circles
- Add GetEntityPen fallback: treat Empty/alpha-0 as White
- Add bend line rendering and selection in EntityView/CadConverterForm
- Fix SolidWorksBendDetector MText formatting strip for bend notes
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
Introduces OpenNest.Core/Bending/ with Bend and BendDirection types as
the foundation for bend line detection. Includes 6 passing unit tests.
Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
Replace polygon boolean clipping with direct entity splitting using
bounding box filtering and exact intersection math. Eliminates Clipper2
precision drift that caused contour gaps (0.0035") breaking area
calculation and ShapeBuilder chaining.
Also fixes SpikeGrooveSplit: spike depth is now grooveDepth + weldGap
(spike protrudes past groove), both V-shapes use same angle formula,
and weldGap no longer double-subtracted from tip depth.
SplitDrawingForm: fix parameter mapping (GrooveDepth direct from nud,
not inflated), remove redundant Spike Depth display, add feature
contour preview and trimmed split lines at feature positions.
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
Add ToLine() to SplitLine and create SplitLineIntersect static class with
FindIntersection, CrossesSplitLine, and SideOf methods for testing entity
intersections against split lines. These helpers support the upcoming
Clipper2-free DrawingSplitter rewrite.
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
