Commit Graph
100 Commits
Author SHA1 Message Date
ajandClaude Sonnet 4.6 399f8dda6e feat: add CadImporter.ImportDrawing convenience method
Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-04-10 12:59:06 -04:00
ajandClaude Sonnet 4.6 d921558b9c feat: add CadImporter.BuildDrawing stage
Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-04-10 12:51:58 -04:00
ajandClaude Opus 4.6 bf3e3e1f42 feat: add CadImporter.Import stage with bend detection
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-10 12:37:12 -04:00
aj e120ece014 feat: add CadImportResult data object for CadImporter 2026-04-10 12:28:17 -04:00
aj 264e8264be feat: add CadImportOptions for CadImporter service 2026-04-10 12:25:04 -04:00
ajandClaude Opus 4.6 24babe353e fix: show both offset and rotation in SubProgramCall.ToString
The either/or format meant a SubProgramCall with both a non-zero
Offset and non-zero Rotation would only show the Offset, hiding the
rotation metadata. The data model supports both independently, so the
display should too.

Also fixes a zero-field leak where the old fallback emitted
`G65 P_ R0` for calls with no rotation. Now each field is only shown
when non-zero, and `G65 P_` with no arguments is emitted when
neither is set.

Note: SubProgramCall.ToString is purely a debug/display aid. The
Cincinnati post emits sub-calls via the G52 + M98 bracket, not via
G65, so this format doesn't correspond to real machine output.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-10 08:37:46 -04:00
ajandClaude Opus 4.6 e63be93051 fix: emit G52 bracket for hole sub-program calls
CincinnatiSheetWriter.WriteHoleSubprogramCall emitted
`M98 P<num> X<x> Y<y>`, but per manual §3.98 ("M98 SUB-PROGRAM CALL
WITH NO ARGUMENTS") M98 takes only P and L — the X/Y had no defined
meaning to the control. The intent was to position the sub-program at
the hole center, which is what G52 is for per §1.52 ("local work
coordinate system") and which explicitly does not move the nozzle.

Emit the documented G52 bracket instead:
  G52 X<hole.x> Y<hole.y>
  M98 P<holeSubNum>
  G52 X0 Y0

The hole sub-program is authored in hole-local coordinates, so its
first rapid (the lead-in to the pierce point) resolves to the absolute
pierce under the G52 shift and moves the tool directly there from the
previous feature's end — no phantom rapid to the hole center.

Also add docs/cincinnati-post-output.md as the reference for the full
post output format, with every emitted G/M code cross-referenced to
the Cincinnati programming manual. Un-ignore docs/ (docs/superpowers/
stays ignored) and track the PDF manual alongside the reference.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-10 08:21:15 -04:00
ajandClaude Opus 4.6 ba3c3cbea3 fix: draw sub-program rapid directly to lead-in pierce
The SubProgramCall branch in DrawRapids used to draw a rapid from the
previous feature's end to the hole center, then rely on the sub-program's
own first rapid to draw from center to the lead-in pierce. That rendered
a phantom center-hop segment that doesn't exist physically — a
SubProgramCall is a coordinate-frame shift (emitted as a G52 bracket on
Cincinnati), not a move to the hole center.

Look ahead through the sub-program for its first pierce point in
absolute coordinates and draw a single direct rapid from pos to that
pierce. Recurse into the sub with skipFirstRapid: true so the sub's
first rapid isn't drawn again on top.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-10 08:17:35 -04:00
ajandClaude Opus 4.6 572fa06a21 fix: track tool position through sub-programs in ConvertMode
ConvertMode.ToIncremental skipped SubProgramCall codes entirely when
computing deltas, so parent motions after a sub-call were encoded as if
the tool never moved. Several traversal sites (ConvertProgram,
GraphicsHelper, PlateRenderer, CutDirectionArrows, Program.BoundingBox)
worked around this with save/restore hacks that treated sub-calls as
transparent — but DrawRapids legitimately tracks actual tool position,
so after the last hole the first perimeter rapid was applied to the
wrong base, drifting the rendered perimeter past the plate edge by
roughly the distance to the last hole.

Fix the root cause: ToIncremental and ToAbsolute now walk sub-programs
to compute where they leave the tool, and advance pos accordingly. The
other traversals capture a frameOrigin at entry and compute sub-call
placement as frameOrigin + Offset, letting pos advance naturally
through the sub recursion. All the save/restore workarounds are
removed.

Program.BoundingBox also picks up the same frame-origin treatment,
which corrects a latent bug where absolute-mode endpoints and nested
sub-calls dropped the parent's frame origin.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-10 07:51:51 -04:00
ajandClaude Opus 4.6 a6c2235647 fix: let DrawRapids track actual tool position through sub-programs
Don't restore pos after SubProgramCall expansion in DrawRapids — the
machine moves from hole to hole sequentially, so rapids should connect
from the previous hole's end to the next hole's center.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-09 18:26:39 -04:00
ajandClaude Opus 4.6 5c918a0978 fix: draw rapid move to hole center before sub-program lead-in
The rapid from the previous feature to the hole center is implied by
the SubProgramCall offset but wasn't being drawn. Now DrawRapids
renders this traverse before recursing into the sub-program.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-09 17:46:44 -04:00
ajandClaude Opus 4.6 92461deb98 fix: apply SubProgramCall offset additively and restore curpos after expansion
ConvertMode.ToIncremental skips SubProgramCalls when computing deltas,
so all code paths that expand SubProgramCalls must: (1) set curpos to
savedPos + Offset before expanding, and (2) restore curpos afterward
so subsequent incremental codes get correct deltas.

Fixed in ConvertProgram, GraphicsHelper (AddProgram, AddProgramSplit),
PlateRenderer (DrawRapids, DrawProgramPiercePoints, GetFirstPiercePoint),
and CutDirectionArrows.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-09 17:40:05 -04:00
ajandClaude Sonnet 4.6 bc859aa28c feat: handle SubProgramCall offsets in BoundingBox and Rotate
Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-04-09 14:47:40 -04:00
ajandClaude Opus 4.6 09eac96a03 feat: handle SubProgramCalls in Cincinnati post feature splitting
SubProgramCalls are now treated as standalone features in the Cincinnati
post-processor. SplitByRapids emits them as single-element features
instead of splitting on rapids within sub-programs. A nest-level hole
sub-program registry deduplicates by content and assigns post numbers.
Sheet writers emit M98 calls with X/Y offsets for hole features, and
hole sub-program definitions are written after part sub-programs.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-09 14:44:58 -04:00
ajandClaude Opus 4.6 df65414a9d feat: serialize and deserialize hole sub-programs in nest file format
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-09 14:40:13 -04:00
ajandClaude Opus 4.6 4aed231611 feat: emit SubProgramCalls for circle holes in ContourCuttingStrategy
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-09 14:35:56 -04:00
ajandClaude Sonnet 4.6 c641b3b68e feat: expand SubProgramCalls with Offset in ConvertProgram
Inline sub-program geometry into the parent geometry list using Offset
as the starting curpos, replacing the Shape-wrapping approach.

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-04-09 14:31:13 -04:00
ajandClaude Sonnet 4.6 f3b27c32c3 feat: add SubPrograms dictionary to Program with deep-copy support
Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-04-09 14:28:37 -04:00
ajandClaude Sonnet 4.6 c270d8ea76 feat: add Offset property to SubProgramCall for hole positioning
Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-04-09 14:26:55 -04:00
ajandClaude Opus 4.6 de6877ac48 feat: add option to round lead-in angles for circle holes
Snaps lead-in angles on ArcCircle contours to a configurable
increment (default 5°), reducing unique hole variations from
infinite to 72 max. Rounding happens upstream in EmitContour
so the PlateView and post output stay in sync.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-09 12:41:33 -04:00
ajandClaude Opus 4.6 3481764416 perf: use perimeter-only drawing in best fit pair evaluation
PairEvaluator was cloning the full CNC program (including all internal
cutouts) for every candidate. For parts with many holes (e.g. 952),
this caused O(n²) overlap checks and thousands of unnecessary polygon
tessellations per candidate.

Now extracts the perimeter shape once, builds a lightweight drawing
from it, and uses that for all Part.CreateAtOrigin calls. Cutouts are
irrelevant for best fit — only the outer boundary matters for pairing.

75x speedup on a 952-hole rectangle (30s → 0.4s).

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-09 12:14:02 -04:00
ajandClaude Opus 4.6 640814fdf6 fix: marshal timer callbacks to UI thread to prevent GDI+ threading exception
System.Timers.Timer fires on thread pool threads, causing GraphicsPath
objects to be accessed concurrently by hover detection and OnPaint,
triggering "Object is currently in use elsewhere" in DrawParts.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-09 10:41:18 -04:00
ajandClaude Opus 4.6 6a30828fad feat: optimize external lead-in placement using next-part pierce points
External lead-ins now sit on the line between the last internal cutout
and the next part's first pierce point, minimizing rapid travel. Cutout
sequencing starts from the bounding box corner opposite the origin and
iterates 3 times to converge the perimeter lead-in and internal sequence.
LeadInAssigner and PlateProcessor both use a two-pass approach: first
pass collects pierce points, second pass refines with next-part knowledge.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-09 10:33:55 -04:00
ajandClaude Opus 4.6 786b6e2e88 fix: show cutting parameters dialog before assigning lead-ins
Auto-assign lead-ins silently reused existing plate parameters with no
way to change them after the first assignment. Now a dialog with the
full CuttingPanel is shown every time, pre-populated with the current
settings, so the user can review and modify before confirming.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-08 14:32:41 -04:00
ajandClaude Opus 4.6 ba89967448 fix: respect suppression state in filter panel and guard DetermineWinding
FilterPanel.LoadItem was hardcoding all layer and line type checkboxes
to checked, ignoring actual visibility state. Now reads Layer.IsVisible
and entity IsVisible to set correct checked state.

Also guard DetermineWinding against shapes with fewer than 3 polygon
points (defaults to CCW) to prevent crash when applying lead-ins.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-08 13:58:11 -04:00
ajandClaude Opus 4.6 b566d984b0 fix: preserve suppression state when reopening converter
LoadItem was resetting all entity visibility to true, overriding the
suppression state set by LoadDrawings. Now stores suppressed entity IDs
on FileListItem and re-applies after the reset. Also auto-unchecks
layers where all entities are suppressed, and syncs suppression state
back to the FileListItem when filters change.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-08 13:32:18 -04:00
ajandClaude Opus 4.6 c1e6092e83 feat: add entity-based suppression with stable GUIDs
Entities now have a Guid Id for stable identity across edit sessions.
Drawing stores the full source entity set (SourceEntities) and a set of
suppressed entity IDs (SuppressedEntityIds), replacing the previous
SuppressedProgram approach. Unchecked entities in the converter are
suppressed rather than permanently removed, so they can be re-enabled
when editing drawings again.

Entities are serialized as JSON in the nest file (entities/entities-N)
alongside the existing G-code programs. Backward compatible with older
nest files that lack entity data.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-08 13:25:48 -04:00
ajandClaude Opus 4.6 df86d4367b fix: update drawings in-place when editing in converter so parts reflect changes
EditDrawingsInConverter was replacing Drawing objects with new instances,
but Part.BaseDrawing is readonly — parts kept referencing the old drawings
with stale programs (e.g. etch lines that were removed). Now matches by
name and updates existing drawings in-place, then refreshes all parts.

Also fixes Part.Update() which applied rotation backwards and was missing
UpdateBounds() and lead-in state reset.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-08 12:58:51 -04:00
ajandClaude Opus 4.6 40026ab4dc test: add SpatialQuery DirectionalDistance tests for circles, squares, and rounded rects
24 tests covering circle-to-circle, square-to-square, rounded rectangle,
mixed shape types, PushDirection overload, edge cases, and symmetry.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-08 10:10:32 -04:00
ajandClaude Opus 4.6 b18a82df7a refactor: clean up SpatialQuery duplications and redundancies
Extract ArcToLineClosestDistance helper to eliminate duplicate Phase 3
arc-to-line loops, remove redundant MaxValue guard in curve-to-curve
check, consolidate CollectVertices overloads, and add entity-based
PushDirection overload for API consistency.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-08 09:33:29 -04:00
ajandClaude Opus 4.6 f090a2e299 fix: add arc-to-line closest-point check in DirectionalDistance
Corner arcs from offset perimeters could slip past vertex sampling,
causing compactor push to undershoot by ~halfSpacing. Use ClosestPointTo
to find the actual nearest point on each arc to each line before firing
the directional ray.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-08 08:52:30 -04:00
ajandClaude Opus 4.6 55192a4888 chore: update ShapeLibraryForm designer layout
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-08 08:37:42 -04:00
ajandClaude Opus 4.6 7c28a35ad8 feat: add Edit Drawings in Converter button to reopen nest drawings in CadConverterForm
Adds a toolbar button on the Drawings tab that opens the CAD converter
pre-populated with the current nest drawings, allowing users to revisit
layer filtering, quantities, and other settings without re-importing.

Also fixes PlateView stealing focus from text inputs on mouse enter
and FilterPanel crashing when loaded before form handle is created.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-08 08:37:20 -04:00
ajandClaude Opus 4.6 b2a723ca60 feat: add Shape Library UI with configurable shapes and flange presets
Add a Shape Library dialog (Nest > Shape Library) for creating drawings
from built-in parametric shapes. Supports configuration presets loaded
from JSON files — ships with 136 standard pipe flanges. Parameters use
TextBox inputs with architectural unit parsing (feet/inches, fractions).

- ShapeLibraryForm with split layout: shape list, preview, parameters
- ShapePreviewControl for auto-zoom rendering with info overlay
- ArchUnits utility for parsing architectural measurements
- SetPreviewDefaults() on all ShapeDefinition subclasses
- Convention-based config discovery (Configurations/{ShapeName}.json)

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-08 07:44:03 -04:00
ajandClaude Opus 4.6 3dca25c601 fix: improve circle nesting with curve-to-curve distance and min copy spacing
Add Phase 3 curve-to-curve direct distance in CpuDistanceComputer to
catch contacts that vertex sampling misses between curved entities.
Enforce minimum copy distance in FillLinear to prevent bounding box
overlap when circumscribed polygon boundaries overshoot true arcs.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-08 00:15:35 -04:00
ajandClaude Opus 4.6 ebc1a5f980 refactor: extract shared helpers in SpatialQuery
Pull duplicated vertex collection, edge conversion, sorting, and
ray-circle solving into reusable private methods. Delegate the
no-offset DirectionalDistance overload to the offset version.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-08 00:15:30 -04:00
ajandClaude Opus 4.6 b729f92cd6 fix: correct compactor circle-to-circle directional distance
The vertex-to-entity approach in DirectionalDistance only sampled 4
cardinal points per circle, missing the true closest contact when
circles are offset diagonally from the push direction. This caused
the distance to be overestimated, pushing circles too far and
creating overlap that worsened with distance from center.

Add a curve-to-curve pass that computes exact contact distance by
treating the problem as a ray from one center to an expanded circle
(radius = r1 + r2) at the other center. Includes arc angular range
validation for arc-to-arc and arc-to-circle cases.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-07 22:51:09 -04:00
ajandClaude Opus 4.6 5d6e018b81 fix: preserve circle rotation direction through geometry round-trip
Circle.Rotation was lost in three places, causing reversed circles to
still offset inward instead of outward:
- ConvertGeometry.AddCircle hardcoded CCW instead of using circle.Rotation
- ConvertProgram.AddArcMove created Circle without setting Rotation from arc
- Shape.OffsetOutward/OffsetInward copied Circle without setting Rotation

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-07 22:38:23 -04:00
ajandClaude Opus 4.6 5163b02f89 fix: increase max zoom and handle GDI+ thread race in PlateView
Raise ViewScaleMax from 3000 to 10000 for deeper zoom. Catch
InvalidOperationException in hoverTimer_Elapsed when GraphicsPath is
concurrently used by the paint thread.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-07 22:01:50 -04:00
ajandClaude Opus 4.6 a59911b38a remove MicrotabLeadOut — redundant with normal tabs
MicrotabLeadOut was an unimplemented stub (Generate returned empty list)
that duplicated tab functionality. Existing saved configs with "Microtab"
selected will gracefully fall back to NoLeadOut.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-07 19:43:38 -04:00
ajandClaude Opus 4.6 810e37cacf feat: improve multi-plate nesting with multi-remnant filling and better zone scoring
- Iterate all remnants instead of only the first when packing and filling
- Improve ScoreZone with estimated part count and aspect ratio matching
- Cache bounding boxes in SortItems and remnants in TryPlaceOnExistingPlates
- Make TryConsolidateTailPlates loop until stable, trying all donor/target pairs
- Fix consolidation grouping to use BaseDrawing reference instead of name

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-07 19:20:29 -04:00
ajandClaude Opus 4.6 8dfa45c446 refactor: rename PlateResult to PlateProcessingResult
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-07 19:20:14 -04:00
ajandClaude Opus 4.6 b223f69572 chore: add missing BendLineDialog designer resource
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-07 19:20:11 -04:00
ajandClaude Opus 4.6 98c574c2ad perf: defer Path.IsVisible hit-test to hover timer callback
Move the expensive per-part hit-test out of OnMouseMove and into
the hoverTimer callback. The hit-test now only runs once after
1000ms of stillness, not on every mouse move event.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-07 16:19:48 -04:00
ajandClaude Opus 4.6 30f1008fa9 feat: show hover tooltip only after 1000ms of mouse stillness
Add a hoverTimer that restarts on each mouse move over a part.
Tooltip only renders after the timer fires, hiding while the
cursor is in motion.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-07 16:12:02 -04:00
ajandClaude Opus 4.6 41c20eaf75 feat: make hover tooltip follow the cursor
Update hoverPoint on every mouse move while over a part, not just
when the hovered part changes.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-07 15:59:14 -04:00
ajandClaude Opus 4.6 3a97253473 perf: add bounding box pre-check before Path.IsVisible in hover detection
Path.IsVisible was consuming 52% of CPU on mouse move. Add a cheap
GetBounds().Contains() check first so only parts under the cursor
hit the expensive GDI+ path test.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-07 15:55:22 -04:00
ajandClaude Opus 4.6 3eab3c5946 fix: guard against null actionManager during PlateView construction
Plate setter is called in the constructor before actionManager is
initialized, causing a NullReferenceException on startup.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-07 15:45:41 -04:00
ajandClaude Opus 4.6 0e05ad04ea refactor: clean up PlateView after component extraction
Remove dead programIdFont field, unused imports (OpenNest.CNC,
System.ComponentModel, OpenNest.Math, System.Collections.ObjectModel).
PlateView is now 692 lines (down from 1035).

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-07 15:20:28 -04:00
ajandClaude Opus 4.6 5ac985dc0f refactor: update PlateRenderer for SelectionManager cut-off list
PlateRenderer now checks Selection.SelectedCutOffs.Contains() instead
of comparing against a single SelectedCutOff property. Remove temporary
SelectedCutOff shim from PlateView and unused Designer assignment.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-07 15:18:59 -04:00
ajandClaude Sonnet 4.6 865754611c refactor: extract PreviewManager from PlateView
Moves preview part lifecycle (stationaryParts, activeParts) into a dedicated
PreviewManager class. PlateView retains forwarding properties and methods for
backward compatibility. Adds Previews property for direct access.

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-04-07 15:18:17 -04:00
ajandClaude Sonnet 4.6 9db326ee5d refactor: extract ActionManager from PlateView
Move action lifecycle (currentAction, previousAction, SetAction, ProcessEscapeKey,
RestorePreviousAction, GetDisplayName) into a dedicated ActionManager class.
PlateView retains public forwarding methods and exposes Actions property.

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-04-07 15:16:15 -04:00
ajandClaude Sonnet 4.6 25faba430c refactor: extract CutOffHandler from PlateView
Move cut-off drag interaction mechanics into a dedicated CutOffHandler
class, reducing PlateView complexity and following the same pattern
established by SelectionManager extraction in Task 1.

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-04-07 15:13:42 -04:00
ajandClaude Sonnet 4.6 089df67627 refactor: extract SelectionManager from PlateView
Move all selection state and operations (SelectedParts, SelectedCutOffs, DeselectAll, SelectAll, AlignSelected, RotateSelectedParts, PushSelected, GetPartAt*, GetPartsFromWindow, DeleteSelected) into a new internal SelectionManager class. PlateView retains public forwarding methods and properties to preserve the existing API surface. SelectedCutOff property kept public for WinForms designer compatibility.

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-04-07 15:09:08 -04:00
ajandClaude Opus 4.6 11884e712d fix: clear empty area below items in drawing list on resize
The WM_ERASEBKGND suppression from 3c4d00b left stale artifacts
in the non-item region when the control was resized. Fill only
the area below the last visible item so items still don't flicker.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-07 08:23:30 -04:00
ajandClaude Opus 4.6 6bed736cf0 perf: use actual geometry instead of tessellated polygons for push distance
- Add entity-based DirectionalDistance overload to SpatialQuery that
  uses RayArcDistance/RayCircleDistance instead of tessellating arcs
  and circles into line segments
- Add GetOffsetPartEntities, GetPerimeterEntities, GetPartEntities to
  PartGeometry for non-tessellated entity extraction
- Update Compactor.Push to use native entities instead of tessellated
  lines — 952 circles = 952 entities vs ~47,600 line segments
- Use bounding box containment check to skip cutout entities when no
  obstacle is inside the moving part (perimeter-only for common case)
- Obstacles always use perimeter-only entities since cutout edges are
  inside the solid and cannot block external parts

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-07 08:06:37 -04:00
ajandClaude Opus 4.6 c20a079874 refactor: clean up MultiPlateNester code smells and duplication
Extract shared patterns into reusable helpers: FitsBounds (fits-normal/
rotated check), OptionWorkArea (edge-spacing subtraction), DecrementQuantity,
TryWithUpgradedSize (upgrade-try-revert), FindSmallestFittingOption.
Add PlateResult.AddParts to consolidate dual parts-list bookkeeping.
Cache sorted plate options and add HasPlateOptions property. Introduce
MultiPlateNestOptions to replace 10-parameter Nest signature with a
clean options object. Fix fragile Drawing.Name matching with reference
equality in PackIntoExistingRemnants.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-07 07:43:58 -04:00
ajandClaude Opus 4.6 804a7fd9c1 fix: check longest side against plate dimensions in best fit filter
The filter only checked ShortestSide against the plate's short dimension,
allowing results where the long side far exceeded the plate length.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-07 07:28:59 -04:00
ajandClaude Opus 4.6 3c4d00baa4 fix: suppress WM_ERASEBKGND to prevent drawing list flicker on quantity change
ListBox is a native Win32 control so ControlStyles.OptimizedDoubleBuffer
had no effect. The erase-then-redraw cycle on each Invalidate() caused
visible flashing. Suppressing WM_ERASEBKGND is safe because OnDrawItem
already fills the complete item bounds.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-06 22:42:00 -04:00
ajandClaude Opus 4.6 959ab15491 fix: re-enable delete plate button when changing plate selection
UpdateRemovePlateButton() was only called from PlateListChanged,
not CurrentPlateChanged, so the button stayed disabled after switching
away from the sentinel plate.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-06 22:26:49 -04:00
ajandClaude Opus 4.6 cca70db547 fix: consolidate tail plates by upgrading instead of creating new plates
Three fixes to TryUpgradeOrNewPlate and a new post-pass:

1. Change ShouldUpgrade from < to <= so upgrade wins when costs are
   tied (e.g., all zero) — previously 0 < 0 was always false

2. Guard against "upgrades" that shrink a dimension — when options are
   sorted by cost and costs are equal, the next option may have a
   smaller length despite higher width (e.g., 72x96 after 60x144)

3. Revert plate size when upgrade fill fails — the plate was being
   resized before confirming parts fit, leaving it at the wrong size

4. Add TryConsolidateTailPlates post-pass: after all nesting, find the
   lowest-utilization new plate and try to absorb its parts into
   another plate via upgrade. Eliminates wasteful tail plates (e.g.,
   a 48x96 plate at 21% util for 2 parts that fit in upgraded space).

Real nest file: 6 plates → 5 plates, all 43 parts placed.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-06 16:41:49 -04:00
ajandClaude Opus 4.6 62d9dce0b1 refactor: simplify MultiPlateNester by converting to instance class
- Convert static class to instance with private constructor; shared
  parameters (template, plateOptions, salvageRate, minRemnantSize,
  progress, token) become fields, eliminating parameter threading
  across all private methods (10→3 params on Nest entry point stays
  unchanged; private methods drop from 7-9 params to 1-2)
- Extract FillAndPlace helper consolidating the repeated
  clone→fill→add-to-plate→deduct-quantity pattern (was duplicated
  in 4 call sites)
- Merge FindScrapZones/FindViableRemnants (98% duplicate) into single
  FindRemnants(plate, minRemnantSize, scrapOnly) method
- Extract ScoreZone helper and collapse duplicate normal/rotated
  orientation checks into single conditional
- Extract CreateNewPlateResult helper for repeated PlateResult
  construction + PlateOption lookup pattern

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-06 16:08:44 -04:00
ajandClaude Opus 4.6 1f88453d4c fix: recalculate remnants after each fill to prevent overlaps
The consolidation pass was iterating stale remnant lists after placing
parts, causing overlapping placements. Now recalculates remnants from
the plate after each fill operation. Also added plate options to the
real nest file integration test.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-06 15:55:48 -04:00
ajandClaude Opus 4.6 0697bebbc2 fix: defer small parts to consolidation pass for shared plates
Small parts no longer create their own plates during the main pass.
Instead they're deferred to the consolidation pass which fills them
into remaining space on existing plates, packing multiple drawing
types together. Drops from 9 plates to 4 on the test nest file.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-06 15:47:50 -04:00
ajandClaude Opus 4.6 beadb14acc fix: consolidation pass packs medium/small parts onto shared plates
After the main single-pass placement, leftover items are now packed
together using the engine's multi-item Nest()/PackArea() methods
instead of creating one plate per drawing. First tries packing into
remaining space on existing plates, then creates shared plates for
anything still remaining.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-06 15:35:12 -04:00
ajandClaude Opus 4.6 09f1140f54 fix: allow large parts to use remnant space on existing plates
Previously, parts classified as "Large" skipped all existing plates
and always created new ones. This caused one-unique-part-per-plate
behavior since most parts exceed half the plate dimension. Now large
parts search viable remnants on existing plates before creating new
ones, matching the intended part-first behavior.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-06 15:24:17 -04:00
ajandClaude Sonnet 4.6 7c918a2378 feat: integrate MultiPlateNester into MainForm auto-nest workflow
Wires part-first mode from AutoNestForm into RunAutoNestAsync: reads
PartFirstMode, SortOrder, MinRemnantSize, and AllowPlateCreation from
the form, passes them through to a new part-first branch that delegates
to MultiPlateNester.Nest instead of the plate-first loop.

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-04-06 14:16:10 -04:00
ajandClaude Opus 4.6 feb08a5f60 feat: refactor AutoNestForm into Parts/Plates tabs with part-first controls
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-06 14:13:50 -04:00
ajandClaude Opus 4.6 f1fd211ba5 fix: small parts use FindScrapZones not FindAllRemnants
Small parts must only go into scrap zones (both dims < minRemnantSize)
to preserve viable remnants. The implementer had inverted this, giving
small parts access to all remnants. Also fixed the test to verify
remnant preservation behavior and removed unused FindAllRemnants helper.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-06 14:11:10 -04:00
ajandClaude Opus 4.6 fd3c2462df feat: add MultiPlateNester.Nest orchestration method
Implements the main Nest() method that ties together sorting,
classification, and placement across multiple plates. The method
processes items largest-first, placing medium/small parts into
remnant zones on existing plates before creating new ones. Includes
private helpers: TryPlaceOnExistingPlates, PlaceOnNewPlates,
TryUpgradeOrNewPlate, FindAllRemnants, and CloneItem.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-06 14:07:24 -04:00
ajandClaude Sonnet 4.6 a4773748a1 feat: add plate creation and upgrade-vs-new evaluation
Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-04-06 13:56:08 -04:00
ajandClaude Sonnet 4.6 af57153269 feat: add scrap zone identification to MultiPlateNester
Adds IsScrapRemnant(), FindScrapZones(), and FindViableRemnants() to
MultiPlateNester. A remnant is scrap only when both dimensions fall
below the minimum remnant size threshold (AND logic, not OR).

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-04-06 13:53:32 -04:00
ajandClaude Sonnet 4.6 35e89600d0 feat: add part classification (large/medium/small) to MultiPlateNester
Introduces PartClass enum and Classify() static method that categorizes
parts as Large (exceeds half work area in either dimension), Medium
(area > 1/9 work area), or Small.

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-04-06 13:52:27 -04:00
ajandClaude Sonnet 4.6 89a4e6b981 feat: add MultiPlateNester with sorting logic
Implements static MultiPlateNester.SortItems with BoundingBoxArea and Size sort orders, covered by two passing xUnit tests.

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-04-06 13:48:57 -04:00
aj ebad3577dd feat: add MultiPlateResult type for part-first nesting 2026-04-06 13:46:51 -04:00
aj a8dc275da4 feat: add PartSortOrder enum for part-first nesting 2026-04-06 13:46:49 -04:00
ajandClaude Opus 4.6 d84becdaee fix: add bend detection and etch lines to BOM import path
BOM import was skipping BendDetectorRegistry.AutoDetect and
Bend.UpdateEtchEntities, so parts imported via BOM had no etch
or bend lines. Now matches the CadConverterForm import behavior.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-06 12:19:17 -04:00
ajandClaude Opus 4.6 9cba3a6cd7 fix: plate optimizer skips oversized items instead of rejecting all plate options
When an item was too large for every plate option, its dimensions dominated
the global min-dimension filter, causing all candidate plates to be rejected.
This made auto-nesting exit immediately with no results even when the other
items could fit. Oversized items are now excluded from the filter so the
remaining items nest normally.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-06 10:41:39 -04:00
ajandClaude Opus 4.6 e93523d7a2 perf: optimize best fit computation and plate optimizer
- Try all valid best fit pairs instead of only the first when qty=2,
  picking the best via IsBetterFill comparer (fixes suboptimal plate
  selection during auto-nesting)
- Pre-compute best fits across all plate sizes once via
  BestFitCache.ComputeForSizes instead of per-size GPU evaluation
- Early exit plate optimizer when all items fit (salvage < 100%)
- Trim slide offset sweep range to 50% overlap to reduce candidates
- Use actual geometry (ray-arc/ray-circle intersection) instead of
  tessellated polygons for slide distance computation — eliminates
  the massive line count from circle/arc tessellation
- Add RayArcDistance and RayCircleDistance to SpatialQuery
- Add PartGeometry.GetOffsetPerimeterEntities for non-tessellated
  perimeter extraction
- Disable GPU slide computer (slower than CPU currently)
- Remove dead SelectBestFitPair virtual method and overrides

Reduces best fit computation from 7+ minutes to ~4 seconds for a
73x25" part with 30+ holes on a 48x96 plate.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-06 10:21:44 -04:00
ajandClaude Opus 4.6 3bdbf21881 fix: plate optimizer tiebreak prefers highest utilization over smallest area
When plate costs are equal (e.g. all zero), the optimizer now picks the
plate size with the tightest density instead of the smallest plate.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-06 09:19:12 -04:00
ajandClaude Opus 4.6 a8e42fb4b5 feat: use nest template for BOM import spacing defaults, editable per group
BOM import now loads the nest template to populate plate size, part
spacing, edge spacing, and quadrant instead of hard-coding defaults.
Spacing columns are shown per material+thickness group on the Groups
tab so each combo can be adjusted independently.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-06 09:10:06 -04:00
ajandClaude Opus 4.6 ea3c6afbdd fix: re-add drawings to list when parts are deleted with hide-depleted active
The timer-based list update only removed depleted drawings but never
added them back when they became un-depleted (e.g., after deleting a
part from the plate).

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-06 08:43:01 -04:00
ajandClaude Opus 4.6 ba88ac253a fix: Circle.ToPoints ignores Rotation, breaking reverse direction for circular perimeters
Circle.ToPoints() always generated CCW points regardless of the Rotation
property, so reversing a circle contour in the CAD converter had no effect.
Now negates the step angle when Rotation is CW, matching Arc.ToPoints behavior.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-06 08:29:42 -04:00
ajandClaude Opus 4.6 250fdefaea refactor: merge DxfImporter and DxfExporter into single static Dxf class
Consolidated two stateless classes into one unified API: Dxf.Import(),
Dxf.GetGeometry(), Dxf.ExportPlate(), Dxf.ExportProgram(). Export
state moved into a private ExportContext. Removed bool+out pattern
from GetGeometry in favor of returning empty list on failure.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-06 08:17:49 -04:00
ajandClaude Opus 4.6 e92208b8c0 fix: remove import spline precision setting entirely
Spline import now uses SplineConverter (arc-based) so the configurable
precision parameter is obsolete. Removed the setting from the options
dialog, DxfImporter property, Settings files, and all callsites.
Hardcoded 200 as the sampling density for the intermediate point
evaluation that feeds into SplineConverter.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-06 08:05:33 -04:00
ajandClaude Opus 4.6 297ebee45b fix: stop plate list changes from forcing tab switch
PlateListChanged handler was setting tabControl1.SelectedIndex = 0,
which forced the UI to the plates tab whenever a sentinel plate was
auto-created during part placement, disrupting the workflow.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-06 08:00:09 -04:00
ajandClaude Opus 4.6 1eba3e7cde fix: improve DrawingListBox rendering and scroll stability
Add LightGray separator lines between items to visually distinguish
adjacent quantity bars. Preserve scroll position and selection when
updating the drawing list by saving/restoring TopIndex and SelectedItem.
Use incremental item removal instead of full list rebuild when hiding
depleted drawings. Wrap list modifications in BeginUpdate/EndUpdate to
reduce flicker.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-06 07:53:53 -04:00
ajandClaude Opus 4.6 d65f3460a9 feat: move add/remove plate buttons to plate tab, sync remove state
Removed add and remove plate buttons from the plate header panel.
The plate tab toolbar now has add/remove buttons with the remove
button state driven by PlateManager.CanRemoveCurrent. MainForm's
Plate > Remove menu item also syncs on plate change.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-06 00:12:59 -04:00
ajandClaude Opus 4.6 ede06b1bf6 fix: enforce sentinel reactively in OnPlateAdded/OnPlateRemoved
Without this, RemoveEmptyPlates would destroy the sentinel with no
recovery, and tail-plate subscriptions would go stale after plate list
mutations. Added tests for both scenarios.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-06 00:06:35 -04:00
ajandClaude Opus 4.6 51eea6d1e6 refactor: wire EditNestForm to use Document for save state
EditNestForm now holds a Document instead of a bare Nest field,
eliminating duplicated LastSavePath, LastSaveDate, and SaveAs logic.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-06 00:05:16 -04:00
ajandClaude Sonnet 4.6 3d23ad8073 refactor: update MainForm callsites to use PlateManager directly
Replace all backward-compat wrapper calls on EditNestForm (LoadFirstPlate,
LoadLastPlate, LoadNextPlate, LoadPreviousPlate, IsFirstPlate, IsLastPlate,
EnsureSentinelPlate, CurrentPlateIndex, PlateCount) with direct access to
activeForm.PlateManager. Remove the now-unused wrapper methods and properties
from EditNestForm.

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-04-05 23:58:57 -04:00
ajandClaude Opus 4.6 107fd86066 refactor: wire PlateManager into EditNestForm, replacing inline plate management
Replace direct plate collection event handlers, navigation methods, and
sentinel logic in EditNestForm with PlateManager delegation. Navigation
buttons, list selection, export, and plate removal now route through
PlateManager. Backward-compatible delegating wrappers kept for MainForm
until Task 7.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-05 23:56:23 -04:00
ajandClaude Opus 4.6 d12f0cee3e fix: restore auto-navigation on plate add in PlateManager
OnPlateAdded now navigates to the new plate when suppressNavigation is
false, matching the original EditNestForm behavior. Fixed CanRemoveCurrent
test to account for this auto-navigation.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-05 23:52:32 -04:00
ajandClaude Sonnet 4.6 d93b69c524 feat: implement PlateManager sentinel, reactive subscriptions, and batch ops (Tasks 3-5)
- EnsureSentinel() maintains exactly one trailing empty plate, suppressing navigation events during mutation
- Reactive tail subscriptions (PartAdded/PartRemoved on last two plates) call EnsureSentinel automatically; re-subscribed after each plate list change
- BeginBatch()/EndBatch() defers sentinel enforcement during bulk operations
- GetOrCreateEmpty() returns or creates an empty plate; RemoveCurrent() removes the current plate with index clamping; CanRemoveCurrent guards deletion
- 13 new tests (30 total PlateManager tests), all passing

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-04-05 23:51:25 -04:00
ajandClaude Opus 4.6 a65598615e fix: assign part colors to drawings created by BOM importer and MCP
Drawings created by BomImportForm and MCP InputTools were missing color
assignments, causing them to render with default empty color instead of
the standard part color palette. Moved PartColors and GetNextColor() to
Drawing in Core so all consumers share one definition.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-05 23:49:48 -04:00
ajandClaude Sonnet 4.6 ed082a6799 feat: add PlateManager with navigation state and disposal
Introduces PlateChangedEventArgs and PlateManager in OpenNest.Core to centralize plate navigation logic (CurrentIndex, LoadFirst/Last/Next/Previous/At, IsFirst/IsLast). Includes full xUnit test coverage (17 tests) verifying navigation, event firing, and disposal unsubscription.

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-04-05 23:47:18 -04:00
ajandClaude Opus 4.6 c9b17619ef fix: intercept arrow keys in CadConverterForm for file list navigation
FileListControl loses focus when interacting with other controls on the
form, making arrow key navigation stop working. Intercept Up/Down at
the form level via ProcessCmdKey and forward to the file list.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-05 22:41:03 -04:00
ajandClaude Opus 4.6 f78cc78a65 fix: improve fill progress reporting and engine pipeline
- Strategies now promote results to IsOverallBest when they beat the
  pipeline best, so the UI updates immediately on improvement rather
  than waiting for each phase to complete
- PlateView only updates the main view on overall-best results, fixing
  intermediate angle-sweep layouts leaking to the plate display
- Skip Row/Column strategies for rectangle parts (redundant with Linear)
- Intercept Escape key at MainForm level via ProcessCmdKey so it always
  reaches the active PlateView regardless of focus state
- Restore keyboard focus to PlateView after fill progress form closes
- Remnant engines use SelectBestFitPair for orientation-aware pair
  selection; DefaultNestEngine tries both landscape and portrait pairs
- RemnantFiller preserves more parts during topmost-part removal

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-05 20:52:13 -04:00
ajandClaude Opus 4.6 37130e8a28 feat: add sentinel plate and plate list enhancements
Always keep a trailing empty plate so users can immediately place parts
without manually adding a plate. Auto-appends a new sentinel when parts
land on the last plate; trims excess trailing empties on removal.

Plate list now shows Parts count and Utilization % columns. Empty plates
are filtered from save and export. Sentinel updates are deferred via
BeginInvoke to avoid collection-modified exceptions and debounced to
prevent per-part overhead on bulk operations.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-05 17:56:54 -04:00
ajandClaude Opus 4.6 6f19fe1822 feat: add context menu to delete drawings from the drawing list
Adds a right-click "Delete" option on the drawings tab that removes the
selected drawing and all its placed parts from every plate.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-05 13:34:18 -04:00