Replace polygon boolean clipping with direct entity splitting using
bounding box filtering and exact intersection math. Eliminates Clipper2
precision drift that caused contour gaps (0.0035") breaking area
calculation and ShapeBuilder chaining.
Also fixes SpikeGrooveSplit: spike depth is now grooveDepth + weldGap
(spike protrudes past groove), both V-shapes use same angle formula,
and weldGap no longer double-subtracted from tip depth.
SplitDrawingForm: fix parameter mapping (GrooveDepth direct from nud,
not inflated), remove redundant Spike Depth display, add feature
contour preview and trimmed split lines at feature positions.
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
Add ToLine() to SplitLine and create SplitLineIntersect static class with
FindIntersection, CrossesSplitLine, and SideOf methods for testing entity
intersections against split lines. These helpers support the upcoming
Clipper2-free DrawingSplitter rewrite.
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
- Replace raw Panel with EntityView (via SplitPreview subclass) for proper
zoom-to-point, middle-button pan, and double-buffered rendering
- Add draggable handles for tab/spike positions along split lines; positions
flow through to WeldGapTabSplit and SpikeGrooveSplit via SplitLine.FeaturePositions
- Fix OK/Cancel buttons hidden off-screen by putting them in a bottom-docked panel
- Fix DrawControl not invalidating on resize
- Swap plate Width/Length label order, default edge spacing to 0.5
- Rename tab labels: Tab Width→Tab Length, Tab Height→Weld Gap, default count 2
- Spike depth now calculated (read-only), groove depth means positioning depth
beyond spike tip (default 0.125), converted to total depth internally
- Set entity layers visible so EntityView renders them
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
- SpikeParameters: added GrooveDepth (how deep groove cuts into
receiving part) and SpikeWeldGap (gap between spike tip and groove)
- SpikeGrooveSplit: groove uses its own depth (wider/deeper than spike),
spike tip stops short by weld gap amount
- UI: added Groove Depth and Weld Gap fields to spike parameters panel
- Changed default pair count to 2 (one near each end)
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
When user selects Vertical Only or Horizontal Only, use the smaller
plate dimension as the constraint for that axis. Previously it filtered
results from FitToPlate which produced no lines when the part already
fit in the plate width but not height.
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
Adds a "Split Axis" dropdown (Auto / Vertical Only / Horizontal Only)
to the Fit to Plate options so users can control which direction the
part is split when weld direction matters.
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
Rapid-layer entities (connecting lines between cutouts and perimeter)
were being rendered in the split preview. Filter them out, matching
the same pattern used in DrawingSplitter.
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
Adds a Split button column to the DXF converter grid. Clicking it
builds a temporary Drawing from the item's visible entities and opens
SplitDrawingForm; if the user confirms, the split results replace the
original item in GetDrawings().
Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
Implements the main drawing splitting algorithm that orchestrates splitting
a Drawing into multiple pieces along split lines using Clipper2 polygon
clipping. After clipping, recovers original arcs by matching clipped edges
back to perimeter entities, stitches in feature edges from ISplitFeature
where polygon edges lie on split lines, and normalizes each piece's origin.
Key fix from plan: filters rapid-layer entities before ShapeProfile
construction so cutouts are properly separated from perimeters.
Includes 7 integration tests covering vertical/horizontal splits, three-way
splits, property copying, origin normalization, cutout assignment, and
grid (cross) splits.
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
- Add MaterialLibraryResolver for Cincinnati post processor to resolve
G89 library files from material/thickness/gas configuration
- Add Nest.AssistGas property with serialization support in nest format
- Add etch library support with separate gas configuration
- Fix CutOff tests to match AwayFromOrigin default cut direction
- Fix plate info label not updating after ResizePlateToFitParts
- Add cutoff and remnants toolbar button icons
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
PolygonHelper.ExtractPerimeterPolygon always used OffsetSide.Right
assuming CCW winding, but DXF imports can produce CW winding. This
caused the spacing polygon to shrink inward instead of expanding
outward, making parts overlap during nesting.
Now detects winding direction via polygon signed area and selects
the correct OffsetSide accordingly.
Also adds save_nest MCP tool and a BOM-to-nest builder utility
(tools/NestBuilder) for batch-creating nest files from Excel BOMs.
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
Cut-off parts use absolute coordinates in their programs, causing
Program.BoundingBox() to span from the origin to the cut-off position.
This made cut-offs invisible to GetLargestBoxVertically/Horizontally
since the oversized box straddled the cursor instead of acting as a
boundary. Derive thin obstacle boxes directly from CutOff definitions
and apply PartSpacing offset so fills respect spacing from cut lines.
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
G-code output was concatenated without spaces (e.g. N1005G0X1.4375Y-0.6562).
Now emits standard spacing (N1005 G0 X1.4375 Y-0.6562) across all motion
commands, line numbers, kerf comp, feedrates, M-codes, and comments.
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
Load IPostProcessor plugin DLLs from Posts/ directory (same convention
as the WinForms app) and run them after nesting via --post <name>.
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
The previous default of 0.125 was too large for typical use, causing
cut-off lines to be pushed unnecessarily far from parts.
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
Adds project dependency in .sln and project reference in OpenNest.csproj
so the Cincinnati post processor DLL builds before the main app, ensuring
it's always available in the Posts/ directory.
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
Each unique part geometry (drawing + rotation) is written once as a
reusable sub-program called via M98, reducing output size for nests
with repeated parts. G92 coordinate repositioning handles per-instance
plate placement with restore after each call. Cut-offs remain inline.
Controlled by UsePartSubprograms (default false) and PartSubprogramStart
config properties.
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
The WinForms app's LoadPosts() scans Posts/ for IPostProcessor DLLs.
A build target copies the Cincinnati DLL there so it appears in the
Nest > Post menu automatically.
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
- Move ProgramVariable and ProgramVariableManager from
OpenNest.Posts.Cincinnati to OpenNest.Core/CNC (namespace OpenNest.CNC)
so they can be used internally in nest programs
- Add parameterless constructor to CincinnatiPostProcessor that loads
config from a .json file next to the DLL (creates defaults on first run)
- Enums serialize as readable strings (e.g., "Inches", "ControllerSide")
- Config file: OpenNest.Posts.Cincinnati.json in the Posts/ directory
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
Select cut-offs by clicking their lines instead of a grip point.
Drag is axis-constrained with live regeneration during movement.
Selected cut-off highlighted with bright blue 3.5px line.
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
Polygon.OffsetEntity now computes proper miter-join offsets using edge
normals and winding direction, with self-intersection cleanup. CutOff
exclusion zones use geometric perimeter offset instead of scalar padding,
giving uniform clearance around parts regardless of cut angle.
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
- Use CultureInfo.InvariantCulture in CoordinateFormatter, SpeedClassifier,
and CincinnatiPreambleWriter to prevent locale-dependent G-code output
- Make CincinnatiPostConfig sealed per spec
- Fix SpeedClassifier.Classify threshold to >= (matching spec)
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
Orchestrates CincinnatiPreambleWriter and CincinnatiSheetWriter to produce
a complete Cincinnati CNC output file from a Nest; includes 4 integration tests.
Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
- Regenerate cut-off programs after RotateSelectedParts so cut lines
update when parts are rotated, not just moved
- Change default CutDirection from TowardOrigin to AwayFromOrigin so
cuts start at the origin axis
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
- Extract MakePoint/AxisBounds/CrossAxisBounds helpers in CutOff to
eliminate repeated axis-dependent branching
- Simplify BuildProgram loop from 4 code paths to 2
- Use static EmptyExclusions to avoid per-part list allocations
- Fix double event subscription in ActionCutOff constructor
- Dispose debounce timer in DisconnectEvents
- Remove redundant BuildPerimeterCache call in OnMouseDown
- Extract TotalCutLength test helper, remove duplicate test
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
Replace CutOff.BuildPerimeterCache (List<Shape>) with Plate.BuildPerimeterCache
(Dictionary<Part, Entity>) throughout. Consolidate two Regenerate overloads into
a single method with optional cache parameter. Fix Shape intersection bug where
non-intersecting entities added spurious Vector.Zero points to results.
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
The NFP engine was a thin wrapper that delegated all single-drawing
operations to DefaultNestEngine. Remove the engine and its registry
entry to reduce dead code.
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
RemnantFiller: add placed parts as a single envelope obstacle instead
of individual bounding boxes to prevent the next drawing from filling
into inter-row gaps. Remove the topmost bounding-box part to create a
clean rectangular boundary.
PairsFillStrategy: guard against recursive invocation — remnant fills
within PairFiller create a new engine that runs the full pipeline,
which would invoke PairsFillStrategy again causing deep recursion.
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
