Commit Graph
321 Commits
Author SHA1 Message Date
aj ae704478af feat(engine): add NestingEngineRegistry for whole-job INestingEngine plugin discovery 2026-09-19 08:15:40 -04:00
ajandClaude Haiku 4.5 ecca71e185 feat(engine): add FixedStrategyNestingEngine adapting IPlateNester strategies to INestingEngine
Implements a sealed adapter class that forces a fixed IPlateNester strategy onto
any NestJob, overriding the job's own PlacementStrategy while preserving MaxPlates.
Delegates all multi-plate allocation and stock selection to NestJobRunner.

This allows single-plate nesting strategies to compete as full whole-job
INestingEngine solvers in benchmarks, enabling comparative performance testing
of placement algorithms across various job configurations.

Co-Authored-By: Claude Haiku 4.5 <noreply@anthropic.com>
2026-09-19 08:12:10 -04:00
aj 02141f6ca5 refactor(engine): separate plate placement from job allocation 2026-09-18 08:38:23 -04:00
aj 2b0b962c8f fix(engine): enforce whole-job safety invariants
Task 5 of the whole-job engine API: add a geometry safety gate that
validates every candidate trial before the runner commits accounting.

- NestJobPlacementValidator: closed-contour validity, rotation-policy
  compliance, work-area containment per quadrant, hole-aware material
  overlap, and required part spacing. Overlap is interior-only, so
  zero-clearance edge/corner contact remains a valid placement.
- NestJobValidator: route candidate validation through the geometry
  gate; reject unusable/unclosed/degenerate contours up front.
- NestJobRunner: wrap candidate evaluation in a progress bridge that
  tags legacy engine detail with the current candidate context.
- LegacyPlateNesterAdapter: forward IProgress to the legacy engine so
  its progress surfaces under the active candidate.
- Tests: geometry (quadrants, rotations, touching, containment, holes,
  empty stock, real Default/Strip smoke), validation, and cancellation
  suites; repaired test fakes that emitted out-of-bounds or overlapping
  placements the gate now correctly rejects.

Engine.Tests: 70 passed, 0 failed, 0 skipped in Debug and Release.
Windows-only OpenNest.Tests not run on Linux.
2026-09-18 05:56:37 -04:00
aj 75c8adc76c feat(engine): select from mixed plate inventory 2026-09-18 02:09:06 -04:00
aj 67f5fb8eca refactor(jobs): single-source strategy resolution in adapter
LegacyPlateNesterAdapter.Create now delegates to PlateNesterFactory
instead of carrying its own minimal Default-only switch, so built-in
strategy resolution has one source of truth. Behavior unchanged:
unknown keys still reject; all four built-ins now resolvable.

44 net8.0 tests pass in Debug and Release; 0 warnings.
2026-09-17 16:26:45 -04:00
aj 5b88d85937 fix(engine): isolate job identity and engine selection
Replace name-based quantity deduction with reference-based drawing
identity in the engine paths the whole-job runner reaches
(NestEngineBase fill/pack, StripNestEngine deduction, RemnantFiller
ledger, IterativeShrinkFiller leftovers). Add instance-scoped
PlateNesterFactory that resolves built-in strategies without touching
the global NestEngineRegistry. Add identity and engine-selection tests.

44 net8.0 tests pass in Debug and Release; no new warnings.
2026-09-17 15:35:59 -04:00
aj 0963b051be feat(engine): execute inventory-bounded multi-plate jobs 2026-09-17 13:55:11 -04:00
aj 71dffce72c feat(engine): introduce whole-job nesting contracts 2026-09-17 13:44:10 -04:00
aj 587000f68a Fix push broad-phase checks to preserve part spacing 2026-09-11 22:32:37 -04:00
ajandClaude Sonnet 4.6 bcb85805d9 fix: remove Windows-specific TFM for Linux/Docker compatibility
Change net8.0-windows to net8.0 in Core, IO, and Engine projects so
the libraries can be consumed in Docker containers running on Linux.

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-06-25 22:33:32 -04:00
aj da77cc9270 Fix best-fit viewer bounds for angled pairs 2026-05-18 22:17:47 -04:00
ajandClaude Opus 4.6 27f0685058 fix(engine): skip intersecting parts as obstacles during compactor push
Parts that already overlap the moving group are now excluded from the
obstacle list so they don't block the push direction.

Co-Authored-By: Claude Opus 4.6 <noreply@anthropic.com>
2026-05-17 19:07:42 -04:00
aj 199095ee43 fix(engine): canonicalize PlaceBestFitPairs builds to match BestFitCache frame 2026-04-23 08:22:20 -04:00
aj eb493d501a feat(engine): wrap single-item Fill with canonicalize/un-rotate bookends 2026-04-23 08:22:20 -04:00
aj 6c98732117 feat(engine): BestFitCache operates in canonical frame; TryPlaceBestFitPair builds from canonical drawing 2026-04-23 08:22:20 -04:00
aj a2e9fd4d14 feat(engine): extract ML features from canonical drawing frame 2026-04-23 08:22:20 -04:00
aj d228b6b812 refactor(engine): share MBR between PartClassifier and CanonicalAngle 2026-04-23 08:22:20 -04:00
aj 402af91af5 feat(engine): add CanonicalFrame helper for drawing-to-canonical rotation 2026-04-23 08:22:19 -04:00
ajandClaude Opus 4.7 d2f9597b0c refactor(fill): use native entity geometry for linear copy distance
Replaces PartBoundary polygon edges with PartGeometry.GetOffsetPerimeterEntities
(inflated Line/Arc entities) so arcs are handled exactly without the polygon
sampling error that previously required a bboxDim + PartSpacing clamp. Adds
bbox DirectionalGap / PerpendicularOverlap early-outs to skip pair checks
that can't produce a valid slide, and removes the now-unused PartBoundary
cache, GetPatternLines/GetOffsetPatternLines helpers, and ComputeCopyDistance
clamp.

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
2026-04-16 23:26:21 -04:00
ajandClaude Opus 4.7 c40dcf0e25 chore: remove unused debug logging to desktop
NfpSlideStrategy wrote to nfp-slide-debug.log on the Desktop on every
call. The console's SetUpLog created test-harness-logs/ next to input
files but nothing in the codebase wrote to Trace, so those files were
always empty. Drop both along with the --no-log flag.

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
2026-04-16 23:24:40 -04:00
ajandClaude Opus 4.6 3c53d6fecd fix(engine): default FillContext.Policy to avoid null-deref in ReportProgress
FillContext.ReportProgress dereferences Policy.Comparer, so any caller
that forgot to set Policy hit a NullReferenceException. Default to
FillPolicy(DefaultFillComparer) so tests and ad-hoc callers work without
boilerplate.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-15 06:28:58 -04:00
ajandClaude Opus 4.6 3481764416 perf: use perimeter-only drawing in best fit pair evaluation
PairEvaluator was cloning the full CNC program (including all internal
cutouts) for every candidate. For parts with many holes (e.g. 952),
this caused O(n²) overlap checks and thousands of unnecessary polygon
tessellations per candidate.

Now extracts the perimeter shape once, builds a lightweight drawing
from it, and uses that for all Part.CreateAtOrigin calls. Cutouts are
irrelevant for best fit — only the outer boundary matters for pairing.

75x speedup on a 952-hole rectangle (30s → 0.4s).

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-09 12:14:02 -04:00
ajandClaude Opus 4.6 6a30828fad feat: optimize external lead-in placement using next-part pierce points
External lead-ins now sit on the line between the last internal cutout
and the next part's first pierce point, minimizing rapid travel. Cutout
sequencing starts from the bounding box corner opposite the origin and
iterates 3 times to converge the perimeter lead-in and internal sequence.
LeadInAssigner and PlateProcessor both use a two-pass approach: first
pass collects pierce points, second pass refines with next-part knowledge.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-09 10:33:55 -04:00
ajandClaude Opus 4.6 3dca25c601 fix: improve circle nesting with curve-to-curve distance and min copy spacing
Add Phase 3 curve-to-curve direct distance in CpuDistanceComputer to
catch contacts that vertex sampling misses between curved entities.
Enforce minimum copy distance in FillLinear to prevent bounding box
overlap when circumscribed polygon boundaries overshoot true arcs.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-08 00:15:35 -04:00
ajandClaude Opus 4.6 810e37cacf feat: improve multi-plate nesting with multi-remnant filling and better zone scoring
- Iterate all remnants instead of only the first when packing and filling
- Improve ScoreZone with estimated part count and aspect ratio matching
- Cache bounding boxes in SortItems and remnants in TryPlaceOnExistingPlates
- Make TryConsolidateTailPlates loop until stable, trying all donor/target pairs
- Fix consolidation grouping to use BaseDrawing reference instead of name

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-07 19:20:29 -04:00
ajandClaude Opus 4.6 8dfa45c446 refactor: rename PlateResult to PlateProcessingResult
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-07 19:20:14 -04:00
ajandClaude Sonnet 4.6 089df67627 refactor: extract SelectionManager from PlateView
Move all selection state and operations (SelectedParts, SelectedCutOffs, DeselectAll, SelectAll, AlignSelected, RotateSelectedParts, PushSelected, GetPartAt*, GetPartsFromWindow, DeleteSelected) into a new internal SelectionManager class. PlateView retains public forwarding methods and properties to preserve the existing API surface. SelectedCutOff property kept public for WinForms designer compatibility.

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-04-07 15:09:08 -04:00
ajandClaude Opus 4.6 6bed736cf0 perf: use actual geometry instead of tessellated polygons for push distance
- Add entity-based DirectionalDistance overload to SpatialQuery that
  uses RayArcDistance/RayCircleDistance instead of tessellating arcs
  and circles into line segments
- Add GetOffsetPartEntities, GetPerimeterEntities, GetPartEntities to
  PartGeometry for non-tessellated entity extraction
- Update Compactor.Push to use native entities instead of tessellated
  lines — 952 circles = 952 entities vs ~47,600 line segments
- Use bounding box containment check to skip cutout entities when no
  obstacle is inside the moving part (perimeter-only for common case)
- Obstacles always use perimeter-only entities since cutout edges are
  inside the solid and cannot block external parts

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-07 08:06:37 -04:00
ajandClaude Opus 4.6 c20a079874 refactor: clean up MultiPlateNester code smells and duplication
Extract shared patterns into reusable helpers: FitsBounds (fits-normal/
rotated check), OptionWorkArea (edge-spacing subtraction), DecrementQuantity,
TryWithUpgradedSize (upgrade-try-revert), FindSmallestFittingOption.
Add PlateResult.AddParts to consolidate dual parts-list bookkeeping.
Cache sorted plate options and add HasPlateOptions property. Introduce
MultiPlateNestOptions to replace 10-parameter Nest signature with a
clean options object. Fix fragile Drawing.Name matching with reference
equality in PackIntoExistingRemnants.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-07 07:43:58 -04:00
ajandClaude Opus 4.6 804a7fd9c1 fix: check longest side against plate dimensions in best fit filter
The filter only checked ShortestSide against the plate's short dimension,
allowing results where the long side far exceeded the plate length.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-07 07:28:59 -04:00
ajandClaude Opus 4.6 cca70db547 fix: consolidate tail plates by upgrading instead of creating new plates
Three fixes to TryUpgradeOrNewPlate and a new post-pass:

1. Change ShouldUpgrade from < to <= so upgrade wins when costs are
   tied (e.g., all zero) — previously 0 < 0 was always false

2. Guard against "upgrades" that shrink a dimension — when options are
   sorted by cost and costs are equal, the next option may have a
   smaller length despite higher width (e.g., 72x96 after 60x144)

3. Revert plate size when upgrade fill fails — the plate was being
   resized before confirming parts fit, leaving it at the wrong size

4. Add TryConsolidateTailPlates post-pass: after all nesting, find the
   lowest-utilization new plate and try to absorb its parts into
   another plate via upgrade. Eliminates wasteful tail plates (e.g.,
   a 48x96 plate at 21% util for 2 parts that fit in upgraded space).

Real nest file: 6 plates → 5 plates, all 43 parts placed.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-06 16:41:49 -04:00
ajandClaude Opus 4.6 62d9dce0b1 refactor: simplify MultiPlateNester by converting to instance class
- Convert static class to instance with private constructor; shared
  parameters (template, plateOptions, salvageRate, minRemnantSize,
  progress, token) become fields, eliminating parameter threading
  across all private methods (10→3 params on Nest entry point stays
  unchanged; private methods drop from 7-9 params to 1-2)
- Extract FillAndPlace helper consolidating the repeated
  clone→fill→add-to-plate→deduct-quantity pattern (was duplicated
  in 4 call sites)
- Merge FindScrapZones/FindViableRemnants (98% duplicate) into single
  FindRemnants(plate, minRemnantSize, scrapOnly) method
- Extract ScoreZone helper and collapse duplicate normal/rotated
  orientation checks into single conditional
- Extract CreateNewPlateResult helper for repeated PlateResult
  construction + PlateOption lookup pattern

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-06 16:08:44 -04:00
ajandClaude Opus 4.6 1f88453d4c fix: recalculate remnants after each fill to prevent overlaps
The consolidation pass was iterating stale remnant lists after placing
parts, causing overlapping placements. Now recalculates remnants from
the plate after each fill operation. Also added plate options to the
real nest file integration test.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-06 15:55:48 -04:00
ajandClaude Opus 4.6 0697bebbc2 fix: defer small parts to consolidation pass for shared plates
Small parts no longer create their own plates during the main pass.
Instead they're deferred to the consolidation pass which fills them
into remaining space on existing plates, packing multiple drawing
types together. Drops from 9 plates to 4 on the test nest file.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-06 15:47:50 -04:00
ajandClaude Opus 4.6 beadb14acc fix: consolidation pass packs medium/small parts onto shared plates
After the main single-pass placement, leftover items are now packed
together using the engine's multi-item Nest()/PackArea() methods
instead of creating one plate per drawing. First tries packing into
remaining space on existing plates, then creates shared plates for
anything still remaining.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-06 15:35:12 -04:00
ajandClaude Opus 4.6 09f1140f54 fix: allow large parts to use remnant space on existing plates
Previously, parts classified as "Large" skipped all existing plates
and always created new ones. This caused one-unique-part-per-plate
behavior since most parts exceed half the plate dimension. Now large
parts search viable remnants on existing plates before creating new
ones, matching the intended part-first behavior.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-06 15:24:17 -04:00
ajandClaude Opus 4.6 f1fd211ba5 fix: small parts use FindScrapZones not FindAllRemnants
Small parts must only go into scrap zones (both dims < minRemnantSize)
to preserve viable remnants. The implementer had inverted this, giving
small parts access to all remnants. Also fixed the test to verify
remnant preservation behavior and removed unused FindAllRemnants helper.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-06 14:11:10 -04:00
ajandClaude Opus 4.6 fd3c2462df feat: add MultiPlateNester.Nest orchestration method
Implements the main Nest() method that ties together sorting,
classification, and placement across multiple plates. The method
processes items largest-first, placing medium/small parts into
remnant zones on existing plates before creating new ones. Includes
private helpers: TryPlaceOnExistingPlates, PlaceOnNewPlates,
TryUpgradeOrNewPlate, FindAllRemnants, and CloneItem.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-06 14:07:24 -04:00
ajandClaude Sonnet 4.6 a4773748a1 feat: add plate creation and upgrade-vs-new evaluation
Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-04-06 13:56:08 -04:00
ajandClaude Sonnet 4.6 af57153269 feat: add scrap zone identification to MultiPlateNester
Adds IsScrapRemnant(), FindScrapZones(), and FindViableRemnants() to
MultiPlateNester. A remnant is scrap only when both dimensions fall
below the minimum remnant size threshold (AND logic, not OR).

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-04-06 13:53:32 -04:00
ajandClaude Sonnet 4.6 35e89600d0 feat: add part classification (large/medium/small) to MultiPlateNester
Introduces PartClass enum and Classify() static method that categorizes
parts as Large (exceeds half work area in either dimension), Medium
(area > 1/9 work area), or Small.

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-04-06 13:52:27 -04:00
ajandClaude Sonnet 4.6 89a4e6b981 feat: add MultiPlateNester with sorting logic
Implements static MultiPlateNester.SortItems with BoundingBoxArea and Size sort orders, covered by two passing xUnit tests.

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-04-06 13:48:57 -04:00
aj ebad3577dd feat: add MultiPlateResult type for part-first nesting 2026-04-06 13:46:51 -04:00
aj a8dc275da4 feat: add PartSortOrder enum for part-first nesting 2026-04-06 13:46:49 -04:00
ajandClaude Opus 4.6 9cba3a6cd7 fix: plate optimizer skips oversized items instead of rejecting all plate options
When an item was too large for every plate option, its dimensions dominated
the global min-dimension filter, causing all candidate plates to be rejected.
This made auto-nesting exit immediately with no results even when the other
items could fit. Oversized items are now excluded from the filter so the
remaining items nest normally.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-06 10:41:39 -04:00
ajandClaude Opus 4.6 e93523d7a2 perf: optimize best fit computation and plate optimizer
- Try all valid best fit pairs instead of only the first when qty=2,
  picking the best via IsBetterFill comparer (fixes suboptimal plate
  selection during auto-nesting)
- Pre-compute best fits across all plate sizes once via
  BestFitCache.ComputeForSizes instead of per-size GPU evaluation
- Early exit plate optimizer when all items fit (salvage < 100%)
- Trim slide offset sweep range to 50% overlap to reduce candidates
- Use actual geometry (ray-arc/ray-circle intersection) instead of
  tessellated polygons for slide distance computation — eliminates
  the massive line count from circle/arc tessellation
- Add RayArcDistance and RayCircleDistance to SpatialQuery
- Add PartGeometry.GetOffsetPerimeterEntities for non-tessellated
  perimeter extraction
- Disable GPU slide computer (slower than CPU currently)
- Remove dead SelectBestFitPair virtual method and overrides

Reduces best fit computation from 7+ minutes to ~4 seconds for a
73x25" part with 30+ holes on a 48x96 plate.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-06 10:21:44 -04:00
ajandClaude Opus 4.6 3bdbf21881 fix: plate optimizer tiebreak prefers highest utilization over smallest area
When plate costs are equal (e.g. all zero), the optimizer now picks the
plate size with the tightest density instead of the smallest plate.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-06 09:19:12 -04:00
ajandClaude Opus 4.6 f78cc78a65 fix: improve fill progress reporting and engine pipeline
- Strategies now promote results to IsOverallBest when they beat the
  pipeline best, so the UI updates immediately on improvement rather
  than waiting for each phase to complete
- PlateView only updates the main view on overall-best results, fixing
  intermediate angle-sweep layouts leaking to the plate display
- Skip Row/Column strategies for rectangle parts (redundant with Linear)
- Intercept Escape key at MainForm level via ProcessCmdKey so it always
  reaches the active PlateView regardless of focus state
- Restore keyboard focus to PlateView after fill progress form closes
- Remnant engines use SelectBestFitPair for orientation-aware pair
  selection; DefaultNestEngine tries both landscape and portrait pairs
- RemnantFiller preserves more parts during topmost-part removal

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-05 20:52:13 -04:00
ajandClaude Opus 4.6 7380a43349 feat: add PlateOptimizer with cost-aware plate size selection
Tries each candidate plate size via the nesting engine, compares results
by part count then net cost (accounting for salvage credit on remnant
material), and returns the best option.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-05 00:31:36 -04:00