Commit Graph
318 Commits
Author SHA1 Message Date
aj 8450ceee40 refactor(geometry): share signed-angle accumulation through ArcFit
EllipseConverter, SplineConverter and GeometrySimplifier each carried an
identical private SumSignedAngles. Move the unchanged body to
ArcFit.SumSignedAngles and call it from all three, keeping the ordered
accumulation, strict half-turn comparisons and empty/single-point result.

ArcFitTests compares the shared method bit-for-bit with a separate
test-local accumulator across half turns, the atan2 seam, multiple
turns, translated centres and NaN inputs, and checks that inputs are not
mutated. The converter winding characterization from 8664656 still
passes unchanged.
2026-09-30 21:20:58 -04:00
aj c55e375cf3 refactor(engine): remove legacy multi-plate auto-nest orchestration
Desktop Auto Nest, Console --autonest, MCP autonest_plate and the API
NestRunner all run through NestPipeline, so nothing calls the old
orchestration any more.

Delete MultiPlateNester (with MultiPlateNestOptions, MultiPlateResult,
PlateResult, PartClass and PartSortOrder), PlateOptimizer and
PlateOptimizerResult, plus their tests. The explicit-strategy contract
those tests checked now lives at PlateFillService.ResolveStrategy, which
keeps its null-means-Default, canonical-name and unknown-name tests.
CreateFiller loses its internal visibility, which only the deleted
orchestrators used.

This breaks source and binary compatibility for external callers of the
removed types; whole-job callers use NestPipeline.Run or INestingEngine.
2026-09-30 21:07:32 -04:00
aj dbcf7dea65 refactor(geometry): share directional part-line preparation 2026-09-30 13:40:22 -04:00
aj c9bb32470c refactor(geometry): share ray and contact-angle primitives 2026-09-30 13:40:22 -04:00
aj 6426a98f82 fix(geometry): identify invalid ellipse axes in exceptions 2026-09-30 13:16:00 -04:00
aj 132bb07bc9 test(editor): make control assertions handle-state independent and order-proving
Quality review of 50884da found the unshown RichTextBox oracle compared
cached CRLF text against the highlighted editor's native LF-normalized
text, which would fail on first Windows execution. Compare generated
text with normalized line endings on both sides instead, capture the
status label and preview state inside the ProgramChanged handler to
prove fallback-before-notify ordering, document the HighlightSpan
UTF-16 and rule-index contract, and pin the null-text argument check.
2026-09-30 01:29:11 -04:00
aj 50884daca1 fix(editor): bound highlighting without interrupting program updates 2026-09-30 00:14:43 -04:00
aj 388816b015 fix(math): bound fraction regex execution 2026-09-29 21:41:20 -04:00
aj 00ede7c5d0 fix(math): normalize degree interval checks in degrees 2026-09-29 19:27:23 -04:00
aj ef2f9aa714 feat(core,io): persist nest status and made-by in nest files
Add NestStatus (Quote/ToBeCut/HasBeenCut) plus MadeBy on Nest, written as
additive camelCase nest.json fields with PascalCase enum strings matching
the units convention. Legacy files and unknown status values fall back to
Quote. The nest info dialog gains a Status dropdown and Made By box.
2026-09-29 16:21:17 -04:00
aj 29953ea601 feat(overlap): auto-recheck the active plate after layout edits settle
Nest windows now rerun the overlap check once the layout has been
unchanged for 0.5 s, instead of leaving 'Overlaps: not checked'. Edits
show 'Overlaps: check pending...'; drags are caught by the paint-time
pose stamp, collection edits by their events. The check waits while a
mouse button, modal dialog or fill is active, supersedes a running check
when the layout moves again, and does not retry a canceled or failed
layout until it changes. Rechecks use the incremental analyzer, so only
the moved parts' neighbors are recomputed.

Automatic results update only the canvas label (the status bar keeps the
last command's message) and keep Display > Off. Check Active Plate still
runs immediately. InvalidateOverlapCheck now also drops cached material.
2026-09-29 09:31:51 -04:00
aj 99c31748ba feat(diagnostics): cache overlap material and recheck incrementally
PlateOverlapAnalyzer.Capture(parts, OverlapMaterialCache) reuses each clean
program's converted entities and prepared material across requests, and
Analyze(snapshot, previous) reuses pair results whose two parts kept the
same source, exact pose and relative order, renumbering them. A recheck
after moving one part only clips that part's neighbors again.

On 501 real PEP plates: full check median 1 ms / max 6.4 s; incremental
recheck after one move median 0.1 ms / max 38 ms. Incremental results
matched uncached full analysis exactly across 2505 edits.
2026-09-29 09:31:26 -04:00
aj 55fe0ef228 fix(cnc): extend first-cut edge for outside corner lead-ins
A straight lead-in at a convex outside-perimeter corner now runs along the
extension of the edge cut first, so the torch enters on that line and keeps
cutting it. The result no longer depends on which of the corner's two edges
auto-assign or the manual cursor picked, which made placement flip between
straight and 90 degrees. The approach angle is ignored at such corners.

The straight lead falls back to the first-cut edge normal when its pierce
would be closer than PierceClearance to the contour (very flat or tessellated
corners). Reflex perimeter corners bisect the notch. Line lead-outs run on
straight past a convex corner along the last-cut edge, except on tabbed
perimeters. Program generation and the Place Lead-in preview share
ResolveLeadIn/ResolveLeadOut.
2026-09-29 07:46:20 -04:00
aj c3dd346b7a feat(cutoffs): apply nest-wide with minimum retained tail 2026-09-28 23:43:06 -04:00
aj 4afab63046 fix(cnc): advance rapid display through cutoff cutting moves 2026-09-28 23:19:08 -04:00
aj 2cc06d1dc7 fix(cutoffs): exclude leads from material perimeter chaining 2026-09-28 23:08:47 -04:00
aj 45d2dfced4 feat(posting): require verification and explicit risk acknowledgment 2026-09-28 22:50:03 -04:00
aj a5fddec0e9 fix(cutoffs): account for bounds translation roundoff safely 2026-09-28 22:19:02 -04:00
aj a8204bb51f feat(plateview): annotate overlap centroids 2026-09-28 22:17:49 -04:00
aj e4d07121c8 feat(plateview): show material overlap areas 2026-09-28 21:35:05 -04:00
aj 76044f6bd9 merge: integrate polygon overlap diagnostics 2026-09-28 20:56:46 -04:00
aj 1581260e31 feat(cutoffs): add automatic skeleton cutoffs with tail preservation 2026-09-28 20:50:53 -04:00
aj 19c3a89c32 feat(core): report hole-aware part overlap polygons 2026-09-28 20:44:51 -04:00
aj 4dbdc2678d fix(cutoffs): preserve clearance at ambiguous vertex intersections 2026-09-28 20:37:49 -04:00
aj fb32d508f8 fix(geometry): stabilize triangulation winding at large coordinates 2026-09-28 20:37:38 -04:00
aj 1f637ca43c merge: integrate cutout corner lead-in bisectors 2026-09-28 19:40:02 -04:00
aj 648b0eaca5 fix(cnc): bisect inside cutout corners for straight lead-ins 2026-09-28 19:25:40 -04:00
aj b254a0bd3e feat(io): persist part cutting programs and plate parameters 2026-09-28 19:17:59 -04:00
aj 4da48eed68 fix(core): keep cut-offs in their cut sequence through regenerate and save
A cut-off's place in Plate.Parts is its cut sequence number, but
RegenerateCutOffs removed every cut-off part and appended it again, so
any part drag, fill or cut-off move sent the cut-offs to the end. The
nest file didn't store the position either, so reopening did the same.

RegenerateCutOffs now puts each cut-off back at its previous index (new
cut-offs go at the end), and CutOffDto.Sequence saves the index. Older
files without it load the cut-offs at the end, as before.
2026-09-28 18:44:04 -04:00
aj 86dbd8819b style(core): apply dotnet format to Plate.cs
Formatter-only: drops the UTF-8 BOM (.editorconfig charset = utf-8).
No behavior change.
2026-09-28 18:40:50 -04:00
aj 20395eed9b fix(core): keep lead-in state and rotation through part copy and rotate
Part.Clone and CloneAtOffset copied the lead-in program but not
HasManualLeadIns, LeadInsLocked, CuttingParameters or the tracked
pre-lead-in rotation. A copy of a rotated lead-in part reported
rotation 0 (the rebuilt program's), so saving it wrote the wrong
rotation and Remove Lead-ins restored an unrotated part.

Part.Rotate on a lead-in part set the tracked rotation from the
lead-in program's own Rotation, which starts at zero when the cutting
strategy rebuilds it, so a further quarter turn left Rotation unchanged.
Lead-in parts now accumulate the applied angle instead.
2026-09-28 18:22:36 -04:00
aj a886735040 fix(cnc): keep hole sub-programs private to each program copy
Program.Clone deep-copied the SubPrograms dictionary but left every
SubProgramCall pointing at the source's sub-program, and
SubProgramCall.Clone went through the Rotation setter, which re-rotated
that shared program to the call's stale angle. Copying a program with
hole lead-ins therefore rotated the source's holes, and rotating the
copy rotated the source again.

Program.Rotate also rotated a shared sub-program once per call, so two
identical holes (one deduplicated sub-program) turned twice.

Clone now binds calls to one private copy per shared sub-program
without re-aligning it, and Rotate turns each distinct sub-program once.
2026-09-28 18:22:36 -04:00
aj 75d41f3bb7 style(cnc): apply dotnet format to Program and SubProgramCall
Formatter-only: re-indents braced switch sections in Program.cs and drops
the UTF-8 BOM from SubProgramCall.cs (.editorconfig charset = utf-8).
No behavior change.
2026-09-28 18:22:36 -04:00
aj c219ec4e66 feat(posts): CI Fiber one program per sheet, configurable pallet change
Multi-sheet nests previously went into one program with a single header
size and one M50 at the end, so sheet 2 would cut into sheet 1's
skeleton. New Sheets settings:

- One program per sheet (default on): JOB.cnc -> JOB-1.cnc, JOB-2.cnc,
  each a full program with its own size and pallet change (CL-series
  batch rule, EM-423 7.4). Single-sheet nests keep the chosen name.
- Off: one program, with /L "L0" + pallet change between sheets;
  mixed sheet sizes are rejected.
- Pallet change code (default M50, unconfirmed for multi-sheet CI Fiber
  runs; documented as a release blocker).

All sheets are validated and rendered before any file is written.
IMultiFilePostProcessor lets the desktop app confirm overwrites of every
target file and list what was saved, and the console print each file.
2026-09-28 18:22:36 -04:00
aj 35aa64fe4e feat(posts): sectioned settings editor for CI Fiber post
Replace the generic PropertyGrid for configs that opt in via
PostSettingAttribute: a section list (Machine, Material, Program output,
Macros) with labelled fields, help text, numeric ranges and an editable
material-code table. Edits apply only when OK validates every field.
Unannotated configs (Cincinnati CL, GravographIS) keep the PropertyGrid.
2026-09-28 18:21:07 -04:00
ajandClaude Opus 5.5 c33337cea2 fix(cnc): stop double-counting first incremental rapid in rapid display
RapidEnumerator primed the walk position at the first pierce point, then
the skipped first rapid advanced it again. Raw programs start with a zero
rapid so this was invisible, but lead-in programs start with a real
incremental offset to the pierce, which shifted every later rapid by that
delta and drew rapids off the sheet. Start the walk at the program origin.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
2026-09-28 14:21:37 -04:00
aj 3cab90747a feat(expand): plateview spacing expander
Grows part-to-part spacing of a selected group with the work area and
non-selected parts as hard boundaries. Doubling + bisection search over
the target spacing; Gauss-Seidel straight-line relaxation with anchor
mover policy (later-index selected part moves, first selection never).
Overlapping input is separated along penetration MTVs instead of being
rejected. Cancel/failure never mutates part positions. Clearance gains
BoundaryDistance for ring-pair gaps (part-in-cutout legality).
2026-09-28 03:05:45 -04:00
aj fff3bef4e4 feat(geom): signed clearance kernel between polygons
Omnidirectional minimum distance with separating direction (positive)
and penetration depth with minimum-translation direction (negative),
for the PlateView spacing expander. Overlap verdict defers to
Collision.HasOverlap so kernels never disagree. Basis for the fixed-s
separation solver.
2026-09-27 23:36:26 -04:00
aj 2b78fb3a75 fix(geometry): resolve blocking contacts across directional slide paths 2026-09-27 23:24:31 -04:00
aj ca1902e075 fix(bestfit): stop at internal arc tangency 2026-09-27 16:35:53 -04:00
aj 1b23ad79f2 perf(fill): reuse part triangulations within an overlap check
After 1b, triangulating both polygons on every pair was the largest
remaining overlap cost (27% of main-thread samples on the corpus job).
PartOverlapChecker now triangulates each part at most once per check,
lazily after the bounding-box gate, and passes the triangles to a new
internal Collision.HasOverlap overload that runs the unchanged
OverlapRegions body. Triangles are only read by clipping and hole
subtraction, so reuse gives identical verdicts.

Verification:
- 49,000 seeded decisions with reused triangles match LegacyCollision;
  triangles stay bit-identical to a fresh triangulation afterwards.
- Debug PolygonTriangulations: 246 -> 40 and 64 -> 36 per grid check;
  sharing triangles per Program instead fails 23 tests.
- Corpus job (169 parts, --engines Default --parallel 1): median
  13,398 -> 12,702 ms over 4+4 alternating runs vs 1b, identical
  outcomes; serialized layout byte-identical to the base.

Also records the Follow-up B' (Slices 1a, 1b, 2a) measurements in
docs/performance/fill-performance.md.
2026-09-27 13:49:46 -04:00
aj a27290a29c perf(fill): prepare overlap polygons once per check
Both HasOverlappingParts loops rebuilt each part's polygon from its
Program on every pair. PartOverlapChecker prepares each distinct Program
(reference identity) once and each part's world polygon once per call,
then uses the overlap-only Collision.HasOverlap. Loop order, bounding-box
prefilter, early exit and returned indices are unchanged; Part.Intersects
shares the material/polygon recipe and still returns crossing points.

Verification:
- Frozen LegacyPartOverlap differential (original Intersects and both
  loops): verdicts, indices and world polygons bit-identical across fill
  grids, patterns, touching/epsilon gaps, scribe/rapid/empty programs.
- Debug OverlapPolygonPreparations: 246 -> 1 and 64 -> 2 per check.
- Corpus job (169 parts, --engines Default --parallel 1, with 1a):
  median 18,885 -> 13,464 ms over 4+4 alternating runs, identical
  outcomes; serialized layout byte-identical to the base.
2026-09-27 13:34:04 -04:00
aj 2b5485f6cf perf(core): skip unused crossing points in overlap-only checks
Collision.HasOverlap only needs the verdict, but it went through Check,
which also collected crossing points. Triangulation, clipping and hole
subtraction now live in one private OverlapRegions method shared by Check
and HasOverlap, so verdict arithmetic stays single-sourced; Check output is
unchanged.

Tests: a frozen copy of the previous Collision is the oracle. 50,000 seeded
HasOverlap verdicts and 2,400 bitwise Check results match it, plus
containment, contact, hole and input-immutability cases. A Debug-only
PerfCounters.CrossingPointScans counter proves HasOverlap no longer scans.
Malformed polygons with null outer vertices still throw when the bounding
boxes overlap (now ArgumentNullException from triangulation rather than
NullReferenceException from ToLines).

Measured (Release, same harness in both trees): about 44% less time per
overlap-only polygon check, allocations 10.0 -> 7.9 MB per 155-pair sweep.
The 169-part serialized corpus layout is byte-identical.
2026-09-27 12:54:20 -04:00
aj 0df2587cf2 perf(fill): reuse offset geometry for translated copies
FillLinear re-prepared offset perimeter geometry (ConvertProgram ->
ShapeProfile -> OffsetOutward) for every part it measured, although
tiled copies share one Program and differ only by Location. A CPU
profile of a 169-part Default job put 62% of wall time there.

Prepare each distinct Program (reference identity) once per public
Fill/FillRow call in local frame, then clone and translate for each
location. The cache is created per call and passed down privately
because FillHelpers.FillPattern calls Fill concurrently on one
instance. PartGeometry gains a local-frame Program overload that the
Part overload now delegates to.

Evaluation order, lazy preparation, fallbacks and tiling are
unchanged. Differential tests against a frozen copy of the previous
FillLinear check bitwise equality, including concurrent calls; Debug
work tests pin preparation counts. With the thread pool capped at one
worker, before/after whole-job layouts are byte-identical. The
Default corpus job median drops from 40,715 to 18,810 ms.
2026-09-26 20:24:34 -04:00
aj 8188533d72 perf(ml): support scalar-only angle features 2026-09-26 00:02:28 -04:00
aj 4553f8afad perf(fill): avoid redundant bounds recomputation 2026-09-25 21:45:03 -04:00
aj 6efa6b1117 perf(fill): remove discarded extents pitch geometry 2026-09-25 19:52:19 -04:00
aj b318950a54 perf(fill): short-circuit default comparisons by count 2026-09-25 16:43:09 -04:00
98d0124172 perf(core): add cached-triangulation collision and an edge-grid prefilter
Collision.HasOverlap re-triangulates both polygons on every call; Qwen
measured that as its dominant cost (over 400 s -> ~110 s on a 219-part
job once cached). TriangulatedRegion (from Qwen's TriSet) triangulates a
part once and takes translation as a parameter; it returns null when it
cannot decide so callers fall back to Collision, which stays the
reference. EdgeGridPolygon (from Qwen's FastPoly) certifies clearly
disjoint shells and never reports Clear for an overlap. A seeded harness
of 100,000 decisions (concave shapes, arcs, holes, touching contacts)
finds 0 mismatches against Collision.HasOverlap.

Co-Authored-By: Codex <noreply@openai.com>
Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
2026-09-25 10:08:36 -04:00
4161e6d1c7 feat(core): add a concave no-fit polygon to NoFitPolygon
Core only had a convex NFP, so Opus55 and Gpt6Astra each built concave
NFPs from Clipper's Minkowski sum, and only Opus55 added the terms that
cover one part lying inside or swallowing the other - Gpt6Astra instead
filled every positive path and lost real interlocks. NoFitPolygon.Compute
ports Opus55's construction (boundary sweep united with A + p0 and
-B + a0; convex pairs use the linear edge merge). It works on filled
perimeters only; hole-aware clearance stays with collision testing.
Tests port Opus55's NFP tests and add a notch fit and a seeded property
check against Collision.HasOverlap.

Co-Authored-By: Codex <noreply@openai.com>
Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
2026-09-25 10:08:36 -04:00