Commit Graph
7 Commits
Author SHA1 Message Date
aj 2d74d09023 chore(posts): stop naming the CI Fiber customer sample part
The Cincinnati sample used by the CI Fiber tests is a customer production
part. Its geometry and NC were never tracked, but comments named its part
number and fixture file names and quoted its date and a pierce coordinate.
Replace them with generic wording and placeholder values; the fixture stays
outside the repository, configured only in the gitignored test-config.json.
Comment-only change.
2026-10-20 08:01:18 -04:00
ajandClaude Opus 5.5 63233db108 fix(posts): put the CI Fiber kerf on the scrap side for either winding
The CI Fiber post selected G42 for every perimeter. Cincinnati's CNC Codes
Handbook defines G42 as "product remains on the left", and imported
perimeters run clockwise with the part on the right, so the controller
offset every outside edge into the part: parts came out a kerf undersize.
Cincinnati's LaserNST samples only use G42 because they cut perimeters
counter-clockwise.

Winding is normalized only at DXF import, so the post can't assume a
direction either. It now takes the largest contour as the perimeter (as
ShapeProfile does) and picks G41 or G42 from each contour's actual winding.
That also stops a reversed drawing from swapping the L2/L4 lead-in macros.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
2026-10-20 07:08:11 -04:00
aj 6803d7519f fix(posts): post CI Fiber cut-offs in their sequence, not last
b0997f6 moved every cut-off after the parts. Plate.Parts order is the
cut sequence, and the user sets each cut-off's place in it (Set
Sequence), so the post must follow it rather than reorder. Cut-offs
still post as uncompensated open lines with no lead-in.
2026-09-28 18:41:06 -04:00
aj c219ec4e66 feat(posts): CI Fiber one program per sheet, configurable pallet change
Multi-sheet nests previously went into one program with a single header
size and one M50 at the end, so sheet 2 would cut into sheet 1's
skeleton. New Sheets settings:

- One program per sheet (default on): JOB.cnc -> JOB-1.cnc, JOB-2.cnc,
  each a full program with its own size and pallet change (CL-series
  batch rule, EM-423 7.4). Single-sheet nests keep the chosen name.
- Off: one program, with /L "L0" + pallet change between sheets;
  mixed sheet sizes are rejected.
- Pallet change code (default M50, unconfirmed for multi-sheet CI Fiber
  runs; documented as a release blocker).

All sheets are validated and rendered before any file is written.
IMultiFilePostProcessor lets the desktop app confirm overwrites of every
target file and list what was saved, and the console print each file.
2026-09-28 18:22:36 -04:00
aj 32586149c6 refactor(posts): remove CI Fiber part comment override
A fixed override wrote the same text on every part, making parts
indistinguishable in the program. Each part's ( PART:... ) comment now
always uses its source file or drawing name. Saved configs that still
contain PartComment load normally; the key is ignored.
2026-09-28 18:21:21 -04:00
ajandClaude Opus 5.5 b0997f614b fix(post): post sheet cut-offs in CI Fiber without comp or lead-in
Posting a nest with a sheet cut-off threw because the CI Fiber writer
treated every contour as a compensated part contour and requires a
linear lead-in after G41/G42 (TF5200 13.2.4.1). Cut-offs are open
centreline cuts with no lead-in and no inside/outside, so they now post
without G41/G42 and run after every part on the sheet so the sheet is
not severed before the parts are cut (matching the CL post).

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
2026-09-28 14:14:07 -04:00
aj 82feb78b0f feat(posts): add Cincinnati CI Fiber (TF5200) post-processor
New post-processor plugin OpenNest.Posts.CincinnatiCIFiber for the CI
Fiber laser family (nLight CLX / Beckhoff TF5200 / Precitec ProCutter,
e.g. the CI Fiber 4020 8kW). Named by machine family, not table size.

Emits the machine program contract of the Cincinnati-supplied sample NC
(12992-4SS_NEST.nc): V.E.* header, restart jump, per-part V.E.R4 blocks,
per-contour N labels with V.E.R3, skippable /L macro lines (L0/L2+G41
interior, L4+G42 exterior, L6 cut-on, ZHSOFF cut-end), G162 incremental
arc I/J, trimmed 3-decimal spaceless coordinates, CRLF, M50/M30/%.

Contour classification (interior vs exterior) derives from the material
side of the closed cut path, not hardcoded winding. SubProgramCall holes
are flattened to sheet coordinates (rotation-safe). Arc lead-ins are
rejected per TF5200 13.2.4.1 (first motion block after G41/G42 selection
must be linear). Table envelope (default 160.25 x 81.25 in) validated.

Tests: structure golden on a square-with-hole nest, rotated-hole flatten,
coordinate format, arc-lead-in rejection, table validation, suppressed/
scribe skipping, plus a SkippableFact regression against the real sample
NC (109 parts, 2071 contours, L2=1962, L4=109, perimeter vertices match
within 0.001). Fixtures configure through OpenNest.Tests/test-config.json
and the regression skips when absent.
2026-09-27 04:10:22 -04:00