fix(post): post sheet cut-offs in CI Fiber without comp or lead-in
Posting a nest with a sheet cut-off threw because the CI Fiber writer treated every contour as a compensated part contour and requires a linear lead-in after G41/G42 (TF5200 13.2.4.1). Cut-offs are open centreline cuts with no lead-in and no inside/outside, so they now post without G41/G42 and run after every part on the sheet so the sheet is not severed before the parts are cut (matching the CL post). Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
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@@ -222,6 +222,35 @@ public class CIFiberPostProcessorTests
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Assert.Contains("13.2.4.1", ex.Message);
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}
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[Fact]
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public void Post_CutOff_PostsLastWithoutCompensationOrLeadIn()
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{
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var nest = MakeSquareWithHoleNest();
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var plate = nest.Plates[0];
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// Vertical cut-off at X=20: a bare rapid + line, no lead-in.
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var cutOff = new CutOff(new Vector(20, 0), CutOffAxis.Vertical);
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cutOff.Regenerate(plate, new CutOffSettings());
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plate.Parts.Insert(0, new Part(cutOff.Drawing, Vector.Zero));
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var lines = Lines(Post(nest));
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// Cut-off follows the real part despite being first in plate order.
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var partEnd = lines.IndexOf("( PART END )");
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var cutOffPart = lines.IndexOf("( Part #2 )");
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Assert.True(partEnd >= 0 && cutOffPart > partEnd);
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var n3 = lines.IndexOf("N3:");
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Assert.True(n3 > cutOffPart);
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Assert.Equal("/L \"L0\"", lines[n3 + 1]);
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Assert.Equal("V.E.R3=3", lines[n3 + 2]);
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Assert.StartsWith("G0X20Y", lines[n3 + 3]);
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Assert.Equal("/L \"L4\"", lines[n3 + 4]);
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Assert.Equal("/L \"L6\"", lines[n3 + 5]);
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Assert.StartsWith("G1X20Y", lines[n3 + 6]);
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Assert.Equal("/L \"ZHSOFF\"", lines[n3 + 7]);
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}
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[Fact]
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public void Post_ValidatesTableSize()
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{
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@@ -135,8 +135,14 @@ namespace OpenNest.Posts.CincinnatiCIFiber
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private int WriteSheet(Plate plate, TextWriter w, int contourNumber)
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{
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// Cut-offs run last: severing the sheet first would free the
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// skeleton before the parts are cut (matches the CL post).
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var ordered = plate
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.Parts.Where(p => !p.BaseDrawing.IsCutOff)
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.Concat(plate.Parts.Where(p => p.BaseDrawing.IsCutOff));
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var partNumber = 0;
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foreach (var part in plate.Parts)
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foreach (var part in ordered)
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{
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partNumber++;
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contourNumber = WritePart(part, partNumber, w, contourNumber);
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@@ -158,10 +164,14 @@ namespace OpenNest.Posts.CincinnatiCIFiber
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if (_config.SkipScribe)
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contours = contours.Where(c => !IsScribeContour(c)).ToList();
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var isCutOff = part.BaseDrawing.IsCutOff;
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foreach (var contour in contours)
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{
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contourNumber++;
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WriteContour(contour, contourNumber, w);
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if (isCutOff)
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WriteCutOffContour(contour, contourNumber, w);
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else
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WriteContour(contour, contourNumber, w);
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}
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CIFiberFormatter.Line(w, "( PART END )");
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@@ -227,6 +237,38 @@ namespace OpenNest.Posts.CincinnatiCIFiber
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CIFiberFormatter.Line(w, SkippableLine(_config.LayerCutEnd));
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}
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/// <summary>
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/// Cut-offs are open straight lines with no lead-in: the line is the
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/// beam centreline (CutOffSettings clearance already allows for kerf)
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/// and an open line has no inside/outside, so no G41/G42 is selected
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/// and the §13.2.4.1 linear-lead-in rule does not apply. The exterior
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/// lead layer still runs so the pierce sequence matches a perimeter.
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/// </summary>
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private void WriteCutOffContour(CIFiberContour contour, int contourNumber, TextWriter w)
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{
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CIFiberFormatter.Line(w, $"N{contourNumber}:");
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CIFiberFormatter.Line(w, SkippableLine(_config.LayerCancel));
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CIFiberFormatter.Line(w, $"V.E.R3={contourNumber}");
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CIFiberFormatter.Line(w, $"G0X{Fmt(contour.Pierce.X)}Y{Fmt(contour.Pierce.Y)}");
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CIFiberFormatter.Line(w, SkippableLine(_config.LayerExteriorLeadin));
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CIFiberFormatter.Line(w, SkippableLine(_config.LayerCut));
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var prev = contour.Pierce;
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if (contour.LeadIn != null)
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{
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CIFiberFormatter.Line(w, FormatMotion(contour.LeadIn, prev));
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prev = contour.LeadIn.EndPoint;
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}
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foreach (var motion in contour.LeadInExtra.Concat(contour.Cuts))
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{
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CIFiberFormatter.Line(w, FormatMotion(motion, prev));
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prev = motion.EndPoint;
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}
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CIFiberFormatter.Line(w, SkippableLine(_config.LayerCutEnd));
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}
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private string ResolvePartComment(Part part)
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{
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if (!string.IsNullOrWhiteSpace(_config.PartComment))
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@@ -26,6 +26,12 @@ uses the Cincinnati machine-sample convention, not a generic TF5200 laser API:
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- Tail: `/L "L0"`, `L PROGRAMEND.NC`, `M50`, `M30`, and `%`.
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- Motion endpoints are sheet-absolute XY. Arc `I`/`J` are offsets from the arc
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start, matching the G162 convention; the post does not explicitly emit G162.
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- Sheet cut-offs post after every part on their sheet. Each segment is an open
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line with no lead-in: rapid to its start, `/L "L4"`, `/L "L6"`, the `G1`,
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and `/L "ZHSOFF"`. No `G41`/`G42` is selected, because the line is the beam
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centreline and has no inside or outside. Whether the `L4` macro runs
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correctly without a following lead-in move has not been confirmed on the
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machine.
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- Hole subprogram geometry is inlined. Suppressed moves and, by default,
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wholly scribe contours are omitted.
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- Files use UTF-8 without a BOM and CRLF lines. Default accuracy is three decimal
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@@ -58,6 +64,7 @@ The post is named for the machine family; table size belongs in configuration.
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[Output-contract tests](../OpenNest.Tests/CincinnatiCIFiber/CIFiberPostProcessorTests.cs)
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cover a square with a hole, coordinate transforms/formatting, lead-in rejection,
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cut-off ordering and output,
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table bounds, and suppression/scribe handling. Run:
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```sh
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