Commit Graph
331 Commits
Author SHA1 Message Date
ajandClaude Sonnet 5 630d514b0e fix(engine): don't drop the topmost part when no other drawing is waiting
RemnantFiller removes the topmost placed part to keep a clean rectangular
obstacle for the next drawing, but the envelope then walls that slot off,
so the part was lost for nothing (4 squares on a 9x9 plate became 3).
Only remove it while another drawing still has demand.

Fixes the mixed-stock NestRunner tests.

Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
2026-09-21 11:07:45 -04:00
ajandClaude Sonnet 5 a764a70e52 fix(engine): make canonical-frame fills orientation-invariant
Part.Rotation is cumulative, so rebinding canonical parts with
CreateAtOrigin(original, p.Rotation) double-counted the drawing's own
rotation, and FromCanonical rotated each part about its Location, which
moved it off its slot and out of the work area. Add
CanonicalFrame.RebindToOriginal (rotation = part - original program
rotation, footprint aligned to the canonical part) and use it in the
three places that duplicated the old logic.

The MBR only fixes the frame modulo 90 degrees and nest results are not
90-degree symmetric (an L gave 56/43/42/42 parts by orientation).
CanonicalAngle.Compute now picks one of the four orientations from the
centroid offset; symmetric shapes keep the MBR orientation.

Fixes the three NestInvarianceTests.

Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
2026-09-21 11:07:44 -04:00
aj f34b3c4449 perf(engine): bounds-based short-circuit in placement validation
Bounding-box distance is a conservative lower bound on true contour
clearance, so pairs far apart can skip the polygon Overlaps/Distance
checks without letting an overlap or spacing violation through. Also
gate the per-contour-pair BoundaryDistance work on a running minimum.
Validation is on the hot path for every candidate placement.
2026-09-21 10:05:39 -04:00
aj 365825bc5a fix(engine): shrink the requested axis in ShrinkFiller estimates
ShrinkAxis.Length must shrink the Y extent and ShrinkAxis.Width the X
extent to agree with MeasureDimension/TrimToCount; Box's constructor
takes the X extent first. The estimate previously shrank the wrong
dimension and returned a mis-ordered box. Add a parameterized regression
test over both axes and both translated-remnant orientations.
2026-09-21 10:05:18 -04:00
ajandClaude Sonnet 5 02fc0ea3db chore: remove unused NFP nesting code
Delete OpenNest.Engine/Nfp (AutoNester, BottomLeftFill, NfpCache,
SimulatedAnnealing, INestOptimizer, PlacedPart, SequenceEntry), the Core
InnerFitPolygon, and the NestPhase.Nfp member. None had callers outside the
folder: console --autonest and MCP autonest_plate call engine.Nest(), not
AutoNester.

Drop the Nfp cases from NestPhaseExtensionsTests, fix the --autonest help
text, and update CLAUDE.md. NoFitPolygon stays; BestFit pair evaluation
still uses it.

Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
2026-09-20 22:20:30 -04:00
ajandClaude Sonnet 5 451876c02f fix(engine): stop PairFiller toggling the global fill-strategy registry
PairFiller.EvaluateCandidates wrapped its candidate loop in
FillStrategyRegistry.SetEnabled(...) and reset it with SetEnabled(null)
afterwards. Nothing inside that window re-enters the strategy pipeline
(EvaluateCandidate and FillRemnantBox only use FillLinear), so the
restriction had no effect on the running solve. It did mutate process-global
state: concurrent solves (e.g. benchmark --parallel) could observe the
narrowed strategy list, and the reset cleared any filter set elsewhere.

Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
2026-09-20 22:20:30 -04:00
aj aec0523062 style: apply CSharpier formatting to all C# sources
Repo-wide sweep with the pinned CSharpier 1.3.0 tool. Whitespace and
line-wrapping only; OpenNest.Engine.Tests (109) and OpenNest.IO.Tests
pass after reformat, full solution builds 0 errors.

Added .csharpierignore so csproj/config XML keeps its existing layout
(CSharpier's XML wrapping churns attributes with zero benefit).

Formatting is now enforceable: dotnet csharpier check . passes.
2026-09-20 16:41:50 -04:00
aj 1a05391d94 fix(engine): reject small corner overlaps in placement validation
The witness-probe overlap test missed small corner intersections: its
candidate points (crossing-edge midpoints and vertex-centroid midpoints)
can all land on a part boundary or outside the intersection, so two 10x10
parts at (0,0) and (9,9) with zero spacing were accepted despite sharing
a 1x1 unit of material.

Route the overlap decision through Collision, which clips triangulated
polygons and keeps only positive-area regions, catching corner overlaps,
containment, and coincident poses while legal edge/corner contact stays
legal. Collision's hole subtraction was conservative (partially-clipped
triangles were kept whole), so a part inside another part's cutout could
false-positive depending on triangulation alignment; subtract holes
exactly instead: a piece outside a convex hole triangle is the union of
its clips against each edge's outside half-space.
2026-09-20 13:40:45 -04:00
aj ea4bd836cd Add tested caller-stock StockLadder baseline with strict geometry validation 2026-09-19 11:24:36 -04:00
ajandClaude Sonnet 5 9b69c67572 fix(engine): use required spacing, not a sampled gap, when resequencing shrink-fill strips
SortStrips measured the gap between only the first two strips in original
placement order and replayed that single value between every strip after
reordering by height/width. Real (non-uniform) geometry produces varying
inter-strip gaps, so resequencing could expand the total footprint beyond
the plate's already-fitted work area, crashing StripPlateNester with
"Candidate placement falls outside the usable stock area." Using the
actual required spacing guarantees the resequenced span never exceeds
the original, since real gaps are always >= spacing.

Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
2026-09-19 10:04:33 -04:00
aj ae704478af feat(engine): add NestingEngineRegistry for whole-job INestingEngine plugin discovery 2026-09-19 08:15:40 -04:00
ajandClaude Haiku 4.5 ecca71e185 feat(engine): add FixedStrategyNestingEngine adapting IPlateNester strategies to INestingEngine
Implements a sealed adapter class that forces a fixed IPlateNester strategy onto
any NestJob, overriding the job's own PlacementStrategy while preserving MaxPlates.
Delegates all multi-plate allocation and stock selection to NestJobRunner.

This allows single-plate nesting strategies to compete as full whole-job
INestingEngine solvers in benchmarks, enabling comparative performance testing
of placement algorithms across various job configurations.

Co-Authored-By: Claude Haiku 4.5 <noreply@anthropic.com>
2026-09-19 08:12:10 -04:00
aj 02141f6ca5 refactor(engine): separate plate placement from job allocation 2026-09-18 08:38:23 -04:00
aj 2b0b962c8f fix(engine): enforce whole-job safety invariants
Task 5 of the whole-job engine API: add a geometry safety gate that
validates every candidate trial before the runner commits accounting.

- NestJobPlacementValidator: closed-contour validity, rotation-policy
  compliance, work-area containment per quadrant, hole-aware material
  overlap, and required part spacing. Overlap is interior-only, so
  zero-clearance edge/corner contact remains a valid placement.
- NestJobValidator: route candidate validation through the geometry
  gate; reject unusable/unclosed/degenerate contours up front.
- NestJobRunner: wrap candidate evaluation in a progress bridge that
  tags legacy engine detail with the current candidate context.
- LegacyPlateNesterAdapter: forward IProgress to the legacy engine so
  its progress surfaces under the active candidate.
- Tests: geometry (quadrants, rotations, touching, containment, holes,
  empty stock, real Default/Strip smoke), validation, and cancellation
  suites; repaired test fakes that emitted out-of-bounds or overlapping
  placements the gate now correctly rejects.

Engine.Tests: 70 passed, 0 failed, 0 skipped in Debug and Release.
Windows-only OpenNest.Tests not run on Linux.
2026-09-18 05:56:37 -04:00
aj 75c8adc76c feat(engine): select from mixed plate inventory 2026-09-18 02:09:06 -04:00
aj 67f5fb8eca refactor(jobs): single-source strategy resolution in adapter
LegacyPlateNesterAdapter.Create now delegates to PlateNesterFactory
instead of carrying its own minimal Default-only switch, so built-in
strategy resolution has one source of truth. Behavior unchanged:
unknown keys still reject; all four built-ins now resolvable.

44 net8.0 tests pass in Debug and Release; 0 warnings.
2026-09-17 16:26:45 -04:00
aj 5b88d85937 fix(engine): isolate job identity and engine selection
Replace name-based quantity deduction with reference-based drawing
identity in the engine paths the whole-job runner reaches
(NestEngineBase fill/pack, StripNestEngine deduction, RemnantFiller
ledger, IterativeShrinkFiller leftovers). Add instance-scoped
PlateNesterFactory that resolves built-in strategies without touching
the global NestEngineRegistry. Add identity and engine-selection tests.

44 net8.0 tests pass in Debug and Release; no new warnings.
2026-09-17 15:35:59 -04:00
aj 0963b051be feat(engine): execute inventory-bounded multi-plate jobs 2026-09-17 13:55:11 -04:00
aj 71dffce72c feat(engine): introduce whole-job nesting contracts 2026-09-17 13:44:10 -04:00
aj 587000f68a Fix push broad-phase checks to preserve part spacing 2026-09-11 22:32:37 -04:00
ajandClaude Sonnet 4.6 bcb85805d9 fix: remove Windows-specific TFM for Linux/Docker compatibility
Change net8.0-windows to net8.0 in Core, IO, and Engine projects so
the libraries can be consumed in Docker containers running on Linux.

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-06-25 22:33:32 -04:00
aj da77cc9270 Fix best-fit viewer bounds for angled pairs 2026-05-18 22:17:47 -04:00
ajandClaude Opus 4.6 27f0685058 fix(engine): skip intersecting parts as obstacles during compactor push
Parts that already overlap the moving group are now excluded from the
obstacle list so they don't block the push direction.

Co-Authored-By: Claude Opus 4.6 <noreply@anthropic.com>
2026-05-17 19:07:42 -04:00
aj 199095ee43 fix(engine): canonicalize PlaceBestFitPairs builds to match BestFitCache frame 2026-04-23 08:22:20 -04:00
aj eb493d501a feat(engine): wrap single-item Fill with canonicalize/un-rotate bookends 2026-04-23 08:22:20 -04:00
aj 6c98732117 feat(engine): BestFitCache operates in canonical frame; TryPlaceBestFitPair builds from canonical drawing 2026-04-23 08:22:20 -04:00
aj a2e9fd4d14 feat(engine): extract ML features from canonical drawing frame 2026-04-23 08:22:20 -04:00
aj d228b6b812 refactor(engine): share MBR between PartClassifier and CanonicalAngle 2026-04-23 08:22:20 -04:00
aj 402af91af5 feat(engine): add CanonicalFrame helper for drawing-to-canonical rotation 2026-04-23 08:22:19 -04:00
ajandClaude Opus 4.7 d2f9597b0c refactor(fill): use native entity geometry for linear copy distance
Replaces PartBoundary polygon edges with PartGeometry.GetOffsetPerimeterEntities
(inflated Line/Arc entities) so arcs are handled exactly without the polygon
sampling error that previously required a bboxDim + PartSpacing clamp. Adds
bbox DirectionalGap / PerpendicularOverlap early-outs to skip pair checks
that can't produce a valid slide, and removes the now-unused PartBoundary
cache, GetPatternLines/GetOffsetPatternLines helpers, and ComputeCopyDistance
clamp.

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
2026-04-16 23:26:21 -04:00
ajandClaude Opus 4.7 c40dcf0e25 chore: remove unused debug logging to desktop
NfpSlideStrategy wrote to nfp-slide-debug.log on the Desktop on every
call. The console's SetUpLog created test-harness-logs/ next to input
files but nothing in the codebase wrote to Trace, so those files were
always empty. Drop both along with the --no-log flag.

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
2026-04-16 23:24:40 -04:00
ajandClaude Opus 4.6 3c53d6fecd fix(engine): default FillContext.Policy to avoid null-deref in ReportProgress
FillContext.ReportProgress dereferences Policy.Comparer, so any caller
that forgot to set Policy hit a NullReferenceException. Default to
FillPolicy(DefaultFillComparer) so tests and ad-hoc callers work without
boilerplate.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-15 06:28:58 -04:00
ajandClaude Opus 4.6 3481764416 perf: use perimeter-only drawing in best fit pair evaluation
PairEvaluator was cloning the full CNC program (including all internal
cutouts) for every candidate. For parts with many holes (e.g. 952),
this caused O(n²) overlap checks and thousands of unnecessary polygon
tessellations per candidate.

Now extracts the perimeter shape once, builds a lightweight drawing
from it, and uses that for all Part.CreateAtOrigin calls. Cutouts are
irrelevant for best fit — only the outer boundary matters for pairing.

75x speedup on a 952-hole rectangle (30s → 0.4s).

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-09 12:14:02 -04:00
ajandClaude Opus 4.6 6a30828fad feat: optimize external lead-in placement using next-part pierce points
External lead-ins now sit on the line between the last internal cutout
and the next part's first pierce point, minimizing rapid travel. Cutout
sequencing starts from the bounding box corner opposite the origin and
iterates 3 times to converge the perimeter lead-in and internal sequence.
LeadInAssigner and PlateProcessor both use a two-pass approach: first
pass collects pierce points, second pass refines with next-part knowledge.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-09 10:33:55 -04:00
ajandClaude Opus 4.6 3dca25c601 fix: improve circle nesting with curve-to-curve distance and min copy spacing
Add Phase 3 curve-to-curve direct distance in CpuDistanceComputer to
catch contacts that vertex sampling misses between curved entities.
Enforce minimum copy distance in FillLinear to prevent bounding box
overlap when circumscribed polygon boundaries overshoot true arcs.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-08 00:15:35 -04:00
ajandClaude Opus 4.6 810e37cacf feat: improve multi-plate nesting with multi-remnant filling and better zone scoring
- Iterate all remnants instead of only the first when packing and filling
- Improve ScoreZone with estimated part count and aspect ratio matching
- Cache bounding boxes in SortItems and remnants in TryPlaceOnExistingPlates
- Make TryConsolidateTailPlates loop until stable, trying all donor/target pairs
- Fix consolidation grouping to use BaseDrawing reference instead of name

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-07 19:20:29 -04:00
ajandClaude Opus 4.6 8dfa45c446 refactor: rename PlateResult to PlateProcessingResult
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-07 19:20:14 -04:00
ajandClaude Sonnet 4.6 089df67627 refactor: extract SelectionManager from PlateView
Move all selection state and operations (SelectedParts, SelectedCutOffs, DeselectAll, SelectAll, AlignSelected, RotateSelectedParts, PushSelected, GetPartAt*, GetPartsFromWindow, DeleteSelected) into a new internal SelectionManager class. PlateView retains public forwarding methods and properties to preserve the existing API surface. SelectedCutOff property kept public for WinForms designer compatibility.

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-04-07 15:09:08 -04:00
ajandClaude Opus 4.6 6bed736cf0 perf: use actual geometry instead of tessellated polygons for push distance
- Add entity-based DirectionalDistance overload to SpatialQuery that
  uses RayArcDistance/RayCircleDistance instead of tessellating arcs
  and circles into line segments
- Add GetOffsetPartEntities, GetPerimeterEntities, GetPartEntities to
  PartGeometry for non-tessellated entity extraction
- Update Compactor.Push to use native entities instead of tessellated
  lines — 952 circles = 952 entities vs ~47,600 line segments
- Use bounding box containment check to skip cutout entities when no
  obstacle is inside the moving part (perimeter-only for common case)
- Obstacles always use perimeter-only entities since cutout edges are
  inside the solid and cannot block external parts

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-07 08:06:37 -04:00
ajandClaude Opus 4.6 c20a079874 refactor: clean up MultiPlateNester code smells and duplication
Extract shared patterns into reusable helpers: FitsBounds (fits-normal/
rotated check), OptionWorkArea (edge-spacing subtraction), DecrementQuantity,
TryWithUpgradedSize (upgrade-try-revert), FindSmallestFittingOption.
Add PlateResult.AddParts to consolidate dual parts-list bookkeeping.
Cache sorted plate options and add HasPlateOptions property. Introduce
MultiPlateNestOptions to replace 10-parameter Nest signature with a
clean options object. Fix fragile Drawing.Name matching with reference
equality in PackIntoExistingRemnants.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-07 07:43:58 -04:00
ajandClaude Opus 4.6 804a7fd9c1 fix: check longest side against plate dimensions in best fit filter
The filter only checked ShortestSide against the plate's short dimension,
allowing results where the long side far exceeded the plate length.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-07 07:28:59 -04:00
ajandClaude Opus 4.6 cca70db547 fix: consolidate tail plates by upgrading instead of creating new plates
Three fixes to TryUpgradeOrNewPlate and a new post-pass:

1. Change ShouldUpgrade from < to <= so upgrade wins when costs are
   tied (e.g., all zero) — previously 0 < 0 was always false

2. Guard against "upgrades" that shrink a dimension — when options are
   sorted by cost and costs are equal, the next option may have a
   smaller length despite higher width (e.g., 72x96 after 60x144)

3. Revert plate size when upgrade fill fails — the plate was being
   resized before confirming parts fit, leaving it at the wrong size

4. Add TryConsolidateTailPlates post-pass: after all nesting, find the
   lowest-utilization new plate and try to absorb its parts into
   another plate via upgrade. Eliminates wasteful tail plates (e.g.,
   a 48x96 plate at 21% util for 2 parts that fit in upgraded space).

Real nest file: 6 plates → 5 plates, all 43 parts placed.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-06 16:41:49 -04:00
ajandClaude Opus 4.6 62d9dce0b1 refactor: simplify MultiPlateNester by converting to instance class
- Convert static class to instance with private constructor; shared
  parameters (template, plateOptions, salvageRate, minRemnantSize,
  progress, token) become fields, eliminating parameter threading
  across all private methods (10→3 params on Nest entry point stays
  unchanged; private methods drop from 7-9 params to 1-2)
- Extract FillAndPlace helper consolidating the repeated
  clone→fill→add-to-plate→deduct-quantity pattern (was duplicated
  in 4 call sites)
- Merge FindScrapZones/FindViableRemnants (98% duplicate) into single
  FindRemnants(plate, minRemnantSize, scrapOnly) method
- Extract ScoreZone helper and collapse duplicate normal/rotated
  orientation checks into single conditional
- Extract CreateNewPlateResult helper for repeated PlateResult
  construction + PlateOption lookup pattern

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-06 16:08:44 -04:00
ajandClaude Opus 4.6 1f88453d4c fix: recalculate remnants after each fill to prevent overlaps
The consolidation pass was iterating stale remnant lists after placing
parts, causing overlapping placements. Now recalculates remnants from
the plate after each fill operation. Also added plate options to the
real nest file integration test.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-06 15:55:48 -04:00
ajandClaude Opus 4.6 0697bebbc2 fix: defer small parts to consolidation pass for shared plates
Small parts no longer create their own plates during the main pass.
Instead they're deferred to the consolidation pass which fills them
into remaining space on existing plates, packing multiple drawing
types together. Drops from 9 plates to 4 on the test nest file.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-06 15:47:50 -04:00
ajandClaude Opus 4.6 beadb14acc fix: consolidation pass packs medium/small parts onto shared plates
After the main single-pass placement, leftover items are now packed
together using the engine's multi-item Nest()/PackArea() methods
instead of creating one plate per drawing. First tries packing into
remaining space on existing plates, then creates shared plates for
anything still remaining.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-06 15:35:12 -04:00
ajandClaude Opus 4.6 09f1140f54 fix: allow large parts to use remnant space on existing plates
Previously, parts classified as "Large" skipped all existing plates
and always created new ones. This caused one-unique-part-per-plate
behavior since most parts exceed half the plate dimension. Now large
parts search viable remnants on existing plates before creating new
ones, matching the intended part-first behavior.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-06 15:24:17 -04:00
ajandClaude Opus 4.6 f1fd211ba5 fix: small parts use FindScrapZones not FindAllRemnants
Small parts must only go into scrap zones (both dims < minRemnantSize)
to preserve viable remnants. The implementer had inverted this, giving
small parts access to all remnants. Also fixed the test to verify
remnant preservation behavior and removed unused FindAllRemnants helper.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-06 14:11:10 -04:00
ajandClaude Opus 4.6 fd3c2462df feat: add MultiPlateNester.Nest orchestration method
Implements the main Nest() method that ties together sorting,
classification, and placement across multiple plates. The method
processes items largest-first, placing medium/small parts into
remnant zones on existing plates before creating new ones. Includes
private helpers: TryPlaceOnExistingPlates, PlaceOnNewPlates,
TryUpgradeOrNewPlate, FindAllRemnants, and CloneItem.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-06 14:07:24 -04:00
ajandClaude Sonnet 4.6 a4773748a1 feat: add plate creation and upgrade-vs-new evaluation
Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-04-06 13:56:08 -04:00