Commit Graph
1070 Commits
Author SHA1 Message Date
ajandClaude Sonnet 5 02fc0ea3db chore: remove unused NFP nesting code
Delete OpenNest.Engine/Nfp (AutoNester, BottomLeftFill, NfpCache,
SimulatedAnnealing, INestOptimizer, PlacedPart, SequenceEntry), the Core
InnerFitPolygon, and the NestPhase.Nfp member. None had callers outside the
folder: console --autonest and MCP autonest_plate call engine.Nest(), not
AutoNester.

Drop the Nfp cases from NestPhaseExtensionsTests, fix the --autonest help
text, and update CLAUDE.md. NoFitPolygon stays; BestFit pair evaluation
still uses it.

Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
2026-09-20 22:20:30 -04:00
ajandClaude Sonnet 5 451876c02f fix(engine): stop PairFiller toggling the global fill-strategy registry
PairFiller.EvaluateCandidates wrapped its candidate loop in
FillStrategyRegistry.SetEnabled(...) and reset it with SetEnabled(null)
afterwards. Nothing inside that window re-enters the strategy pipeline
(EvaluateCandidate and FillRemnantBox only use FillLinear), so the
restriction had no effect on the running solve. It did mutate process-global
state: concurrent solves (e.g. benchmark --parallel) could observe the
narrowed strategy list, and the reset cleared any filter set elsewhere.

Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
2026-09-20 22:20:30 -04:00
ajandClaude Sonnet 5 5061b41a5d feat(benchmark): build jobs from DXF manifests and run solves in parallel
Benchmark jobs could only come from .nest files. A JSON manifest now lists
DXF files with quantities (plus sheet sizes, spacing, edge spacing, quadrant
and per-part allowRotation), imported through CadImporter. DXF paths resolve
relative to the manifest; sheet sizes are required from the manifest or
--sheet-sizes and are read in the DXFs' own units. Folder scans pick up
*.nest and *.manifest.json, and invalid manifests fail loudly.

BenchmarkRunner now runs (job x engine) solves concurrently, capped by
--parallel N (CLI default 3; --parallel 1 is sequential). Results are written
by index so report order is unchanged. Concurrent solves compete for cores,
so Time(ms) is only clean at --parallel 1; the run prints a note when N > 1.

Also fixes --output for manifest jobs, which tried to read the manifest as a
.nest to copy metadata from.

Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
2026-09-20 21:43:41 -04:00
aj e7cbd99db6 Separate WinForms tests so main test suite runs on Linux 2026-09-20 17:40:06 -04:00
aj 27684c3782 style: apply CSharpier formatting to files merged from arc-tangency branch 2026-09-20 16:54:16 -04:00
aj 54694f9b17 Merge branch 'chore/csharpier-sweep'
# Conflicts:
#	OpenNest.Core/Geometry/ArcFit.cs
#	OpenNest.Core/Geometry/GeometrySimplifier.cs
#	OpenNest.Posts.GravographIS/GravographISWriter.cs
#	OpenNest.Posts.GravographIS/NestPolylineExtractor.cs
2026-09-20 16:53:52 -04:00
aj de1248589a Merge branch 'feat/outer-profile-only'
# Conflicts:
#	CLAUDE.md
2026-09-20 16:52:18 -04:00
aj a9ebd8bb55 chore: add .git-blame-ignore-revs for the CSharpier sweep
Skip the formatting commit in git blame.
Enable with: git config blame.ignoreRevsFile .git-blame-ignore-revs
2026-09-20 16:42:45 -04:00
aj aec0523062 style: apply CSharpier formatting to all C# sources
Repo-wide sweep with the pinned CSharpier 1.3.0 tool. Whitespace and
line-wrapping only; OpenNest.Engine.Tests (109) and OpenNest.IO.Tests
pass after reformat, full solution builds 0 errors.

Added .csharpierignore so csproj/config XML keeps its existing layout
(CSharpier's XML wrapping churns attributes with zero benefit).

Formatting is now enforceable: dotnet csharpier check . passes.
2026-09-20 16:41:50 -04:00
aj 8e6fa677fb chore: add .editorconfig and pinned CSharpier tool manifest
Mirrors CSharpier conventions (4-space indent, Allman braces,
System-first usings, 100-col wraps) so IDE auto-format and
'dotnet format' agree with the canonical formatter.
Usage: dotnet tool restore && dotnet csharpier format .
2026-09-20 16:04:04 -04:00
aj 589d341455 feat(io): conservative opt-in bend repair with tests and console CLI
Add OpenNest.IO/Bending/BendRepair: opt-in repair of unambiguous paired
ETCH/SCRIBE bend ticks, bounded to <=3.175 mm endpoint movement with
explicit source units. Cut geometry is never modified.

- CadImportOptions.BendRepair configures it; CadImportResult exposes
  per-bend BendRepairReports; CadImporter/Dxf wire it into import.
- Console: --repair-bends-mm <limit> --cad-units inches|mm prints
  per-bend reports for newly imported DXFs.
- New OpenNest.IO.Tests project (net8.0, synthetic DXFs, 30 tests)
  covering bend detection and repair, added to the solution.
- Update README.md and CLAUDE.md for the new pipeline and build/test
  instructions.
2026-09-20 15:22:46 -04:00
aj 1a05391d94 fix(engine): reject small corner overlaps in placement validation
The witness-probe overlap test missed small corner intersections: its
candidate points (crossing-edge midpoints and vertex-centroid midpoints)
can all land on a part boundary or outside the intersection, so two 10x10
parts at (0,0) and (9,9) with zero spacing were accepted despite sharing
a 1x1 unit of material.

Route the overlap decision through Collision, which clips triangulated
polygons and keeps only positive-area regions, catching corner overlaps,
containment, and coincident poses while legal edge/corner contact stays
legal. Collision's hole subtraction was conservative (partially-clipped
triangles were kept whole), so a part inside another part's cutout could
false-positive depending on triangulation alignment; subtract holes
exactly instead: a piece outside a convex hole triangle is the union of
its clips against each edge's outside half-space.
2026-09-20 13:40:45 -04:00
aj f5d27652f4 Merge branch 'fix/simplifier-arc-tangency'
Arc-tangency fitting fix in GeometrySimplifier/ArcFit plus layered
engrave/cut passes for the GravographIS post processor.
2026-09-19 12:02:08 -04:00
aj ea4bd836cd Add tested caller-stock StockLadder baseline with strict geometry validation 2026-09-19 11:24:36 -04:00
ajandClaude Sonnet 5 9b69c67572 fix(engine): use required spacing, not a sampled gap, when resequencing shrink-fill strips
SortStrips measured the gap between only the first two strips in original
placement order and replayed that single value between every strip after
reordering by height/width. Real (non-uniform) geometry produces varying
inter-strip gaps, so resequencing could expand the total footprint beyond
the plate's already-fitted work area, crashing StripPlateNester with
"Candidate placement falls outside the usable stock area." Using the
actual required spacing guarantees the resequenced span never exceeds
the original, since real gaps are always >= spacing.

Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
2026-09-19 10:04:33 -04:00
ajandClaude Sonnet 5 aa88eee484 fix(benchmark): use reference-based drawing identity in NestValidator, fix duplicate-sheet-size crash, document Engines/ plugin contract
Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
2026-09-19 08:44:09 -04:00
ajandClaude Sonnet 5 e0e3b96bed fix(benchmark): match drawing identity across materialization boundary in NestValidator
Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
2026-09-19 08:29:48 -04:00
aj 424ff15ebc docs: describe INestingEngine-based benchmark comparison 2026-09-19 08:25:57 -04:00
aj 9888fe6083 feat(benchmark): switch CLI to NestingEngineRegistry and its Engines/ plugin directory
Co-Authored-By: Claude Haiku 4.5 <noreply@anthropic.com>
2026-09-19 08:23:31 -04:00
ajandClaude Sonnet 5 a2dcfc7484 refactor(benchmark): drive engines through INestingEngine.Solve instead of a hand-rolled multi-plate loop
Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
2026-09-19 08:19:08 -04:00
aj ae704478af feat(engine): add NestingEngineRegistry for whole-job INestingEngine plugin discovery 2026-09-19 08:15:40 -04:00
ajandClaude Haiku 4.5 ecca71e185 feat(engine): add FixedStrategyNestingEngine adapting IPlateNester strategies to INestingEngine
Implements a sealed adapter class that forces a fixed IPlateNester strategy onto
any NestJob, overriding the job's own PlacementStrategy while preserving MaxPlates.
Delegates all multi-plate allocation and stock selection to NestJobRunner.

This allows single-plate nesting strategies to compete as full whole-job
INestingEngine solvers in benchmarks, enabling comparative performance testing
of placement algorithms across various job configurations.

Co-Authored-By: Claude Haiku 4.5 <noreply@anthropic.com>
2026-09-19 08:12:10 -04:00
aj f0fe79f0f1 Merge remote-tracking branch 'origin/master' 2026-09-19 07:44:40 -04:00
aj a68e252ac7 docs: describe whole-job engine architecture 2026-09-18 20:18:24 -04:00
aj bc6bcae419 docs: document whole-job nesting contracts and migration boundaries 2026-09-18 16:27:32 -04:00
aj 02141f6ca5 refactor(engine): separate plate placement from job allocation 2026-09-18 08:38:23 -04:00
aj ad69023c17 feat(api): accept complete nesting jobs and report fulfillment
Task 6 of the whole-job engine API: adapt the public NestRequest/NestRunner/
NestResponse surface to delegate to the whole-job runner instead of a manual
quantity loop.

- NestRequest: optional explicit Plates stock list (null keeps the legacy
  unlimited SheetSize fallback; empty list means no available stock),
  optional per-part Id (derived as part-{index} when absent), and an explicit
  PlacementStrategy that takes precedence over the legacy Strategy.
- NestRequestPlate: one physical-stock type (id, size, quantity, spacing,
  quadrant).
- NestRunner: imports each DXF once, propagates priority/rotation constraints,
  runs a single NestJobRunner solve, materializes ID/pose placements exactly
  once, and reports aggregate utilization as total placed part area over total
  physical sheet area.
- NestResponse: exposes status, stop reason, part fulfillment, stock usage,
  and plate-to-stock mapping; .nestquote save/load gains a schema version and
  reports completion as unknown for old archives lacking fulfillment metadata.
- Tests: extend the Api request/runner/persistence suites for legacy SheetSize,
  explicit mixed finite stock, stock exhaustion, weighted utilization, old
  archive loading, and new-archive round trips.

Verification: cross-compiles clean on net8.0-windows (Linux). The Api tests
require a Windows runner (net8.0-windows) and are NOT executed here; the
delegated engine logic is covered by the 70-test net8.0 Engine.Tests suite
(committed in Task 5). Windows runtime verification remains outstanding.
2026-09-18 06:15:04 -04:00
aj 2b0b962c8f fix(engine): enforce whole-job safety invariants
Task 5 of the whole-job engine API: add a geometry safety gate that
validates every candidate trial before the runner commits accounting.

- NestJobPlacementValidator: closed-contour validity, rotation-policy
  compliance, work-area containment per quadrant, hole-aware material
  overlap, and required part spacing. Overlap is interior-only, so
  zero-clearance edge/corner contact remains a valid placement.
- NestJobValidator: route candidate validation through the geometry
  gate; reject unusable/unclosed/degenerate contours up front.
- NestJobRunner: wrap candidate evaluation in a progress bridge that
  tags legacy engine detail with the current candidate context.
- LegacyPlateNesterAdapter: forward IProgress to the legacy engine so
  its progress surfaces under the active candidate.
- Tests: geometry (quadrants, rotations, touching, containment, holes,
  empty stock, real Default/Strip smoke), validation, and cancellation
  suites; repaired test fakes that emitted out-of-bounds or overlapping
  placements the gate now correctly rejects.

Engine.Tests: 70 passed, 0 failed, 0 skipped in Debug and Release.
Windows-only OpenNest.Tests not run on Linux.
2026-09-18 05:56:37 -04:00
aj 75c8adc76c feat(engine): select from mixed plate inventory 2026-09-18 02:09:06 -04:00
aj 67f5fb8eca refactor(jobs): single-source strategy resolution in adapter
LegacyPlateNesterAdapter.Create now delegates to PlateNesterFactory
instead of carrying its own minimal Default-only switch, so built-in
strategy resolution has one source of truth. Behavior unchanged:
unknown keys still reject; all four built-ins now resolvable.

44 net8.0 tests pass in Debug and Release; 0 warnings.
2026-09-17 16:26:45 -04:00
aj 5b88d85937 fix(engine): isolate job identity and engine selection
Replace name-based quantity deduction with reference-based drawing
identity in the engine paths the whole-job runner reaches
(NestEngineBase fill/pack, StripNestEngine deduction, RemnantFiller
ledger, IterativeShrinkFiller leftovers). Add instance-scoped
PlateNesterFactory that resolves built-in strategies without touching
the global NestEngineRegistry. Add identity and engine-selection tests.

44 net8.0 tests pass in Debug and Release; no new warnings.
2026-09-17 15:35:59 -04:00
aj 0963b051be feat(engine): execute inventory-bounded multi-plate jobs 2026-09-17 13:55:11 -04:00
aj 71dffce72c feat(engine): introduce whole-job nesting contracts 2026-09-17 13:44:10 -04:00
aj a9e0f8a1d4 Rework OpenNest.Benchmark into a full multi-plate, multi-size nest
Previously each job fixed one plate size and ran a single Nest() call,
which doesn't reflect the actual problem: a real job is fulfilled
across however many plates are needed, drawn from a pool of standard
sheet sizes, not forced onto one fixed sheet.

NestEngineBase.Nest() has no way to pick its own plate's size - it
fills whatever Plate it's given - so size selection now lives in the
harness itself, applied identically to every engine:

- BenchmarkJob carries the full candidate size pool (CandidateSizes)
  instead of one fixed PlateSize; one job per file, not one per size.
- BenchmarkRunner drives a loop: while items remain, pick the smallest
  candidate size that fits the largest still-unplaced drawing (reusing
  the codebase's own MultiPlateNester.CreatePlate/FitsBounds), build a
  fresh plate of that size, and run one Nest() call to fill it. Repeat
  until everything is placed, no candidate size fits what's left, or a
  safety cap (40 plates) is hit.
- NestValidator now validates bounds/spacing per plate but the
  quantity cap once globally across all plates, since that limit
  belongs to the whole order, not any one sheet.
- JobResult/Report report PlatesUsed and a per-size breakdown instead
  of a single-plate bounding-box compactness metric; utilization is
  now aggregated across every plate the engine used. Ranking keeps the
  same rule (utilization first), with fewer plates as the tie-break
  when both are fully placed and tied - the natural multi-plate
  analogue of the old single-plate compactness tie-break.

Smoke-tested against the synthetic sample across 5 candidate sizes:
correctly builds one job, picks the smallest fitting size, uses
however many plates each engine needs (1-2 here), and still catches
StripNestEngine's pre-existing out-of-bounds bug.
2026-09-15 21:36:31 -04:00
aj 20da5477b6 Fix NestValidator: add area-budget backstop, cheaper polygon conversion
Collision.HasOverlap (and Part.Intersects, which shares the same
underlying algorithm) was observed to return false negatives on real,
complex production geometry: a layout with a combined placed area over
7x the plate's work area passed the polygon-based spacing/overlap
check with zero flagged pairs. This is a pre-existing gap in
OpenNest.Core's Collision detection, not something introduced here,
but it let an obviously-invalid layout score as "valid".

ValidateAreaBudget adds a hard mathematical backstop that does not
depend on Collision at all: non-overlapping parts confined to the work
area can never have a combined area greater than the work area itself.

Also switch WorldPolygon from Shape.ToPolygon() (default up to 1000
segments per arc) to ToPolygonWithTolerance(0.01), matching the
convention already used elsewhere in the codebase (e.g.
BestFit.PolygonHelper) - arc-heavy real parts were producing
thousands-of-vertex polygons for a simple spacing check.
2026-09-15 20:54:12 -04:00
aj 6a0fba0fec Add OpenNest.Benchmark: generic head-to-head engine comparison harness
Loads any .nest file (or folder of them) via NestReader and nests every
drawing with quantity > 0 using each registered NestEngineBase, so it
works sight-unseen against arbitrary real jobs without any hardcoded
geometry. Optionally sweeps a fixed --sheet-sizes list instead of each
file's own plate size.

- BenchmarkJob/JobLoader build immutable job specs; a fresh Plate and
  NestItem list is created per (job, engine) run so state never leaks
  between engines or jobs.
- NestValidator rejects a layout if any part falls outside the work
  area, any two parts are closer than PartSpacing (checked via each
  part's own world-space polygon inflated by the spacing, so it holds
  for arbitrary concave/holed geometry, not just bounding boxes), or a
  drawing gets more parts than requested.
- Scoring matches Plate.Utilization() (placed area / full sheet area);
  ties among fully-placed layouts break on the smaller used bounding
  box (more usable remnant).
- Report prints a per-job ranked breakdown plus a per-engine summary
  (wins, avg utilization, time), and can write a flat CSV.

Verified end-to-end against a synthetic .nest file (not committed)
against the four built-in engines; caught a genuine out-of-work-area
bug in StripNestEngine in the process.
2026-09-15 18:31:36 -04:00
aj 587000f68a Fix push broad-phase checks to preserve part spacing 2026-09-11 22:32:37 -04:00
aj d99e47f241 Fix duplicate bend-note rendering in CAD converter 2026-09-11 21:48:13 -04:00
ajandClaude Opus 4.6 a085339ba9 fix: improve arc-tangency fitting and add layered engrave/cut passes for GravographIS
GeometrySimplifier/ArcFit now fit arcs that pass exactly through run
endpoints while balancing tangency error between trusted and estimated
directions, fixing arcs that previously bulged or broke tangent
continuity at fillet/compound-curve junctions.

GravographIS post processor gains per-layer (engrave/cut) tool passes
via a new GravographISPostConfig, so ENGRAVE/ETCH-tagged geometry runs
as a separate scribe pass with its own feed/depth and an operator
pause before the cut pass (spring-floated spindle needs a tool swap).

Co-Authored-By: Claude Opus 4.6 <noreply@anthropic.com>
2026-08-06 23:15:18 -04:00
ajandClaude Sonnet 4.6 bcb85805d9 fix: remove Windows-specific TFM for Linux/Docker compatibility
Change net8.0-windows to net8.0 in Core, IO, and Engine projects so
the libraries can be consumed in Docker containers running on Linux.

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-06-25 22:33:32 -04:00
ajandClaude Opus 4.8 e493d83899 feat(io): add Gravograph .CHR font reader with text-to-geometry
Add ChrFont, a reader for Gravograph .CHR engraving fonts, plus UI to
convert placed text into engraved geometry in the CAD converter.

The .CHR files are obfuscated with a single-byte XOR. Different
GravoStyle releases use different keys (0x2F in older versions, 0xCF in
the 7000 series, and others across the font library), so the key is
auto-detected from byte 1 of the file: the font name is ASCII stored as
UTF-16LE, so the high byte of its first character is 0x00 in plaintext
and the raw byte equals the key. This reads every font in a GravoStyle
install regardless of version, not just one hardcoded key.

UI: right-clicking a text item in EntityView raises TextConvertRequested;
CadConverterForm renders it via ChrFont with H/V alignment and adds the
result on an ENGRAVE layer.

Tests use Xunit.SkippableFact and a gitignored test-config.json so the
suite points at a local .CHR file without committing proprietary assets.

Co-Authored-By: Claude Opus 4.8 (1M context) <noreply@anthropic.com>
2026-05-28 14:37:48 -04:00
aj 987a5e25bc Add Gravograph IS post processor 2026-05-23 12:40:53 -04:00
ajandClaude Opus 4.6 86582d28c3 fix(io): map DXF text vertical alignment for correct rendering
TextEntity import was only mapping HorizontalAlignment to CadText,
leaving VAlign at its default (Near/top). Middle-center text rendered
shifted to the bottom instead of vertically centered.

Co-Authored-By: Claude Opus 4.6 <noreply@anthropic.com>
2026-05-23 07:17:47 -04:00
ajandClaude Opus 4.6 f064368008 fix(io): remove zero-sweep arcs during DXF import
DXF files can contain degenerate arcs where start angle equals end angle
(zero sweep), often left as construction artifacts by CAD software.
These create spurious shapes in ShapeBuilder — e.g. SULLYS-033.dxf
showed 5 loops instead of 4 (3 cutouts + perimeter).

Co-Authored-By: Claude Opus 4.6 <noreply@anthropic.com>
2026-05-23 06:50:20 -04:00
ajandClaude Opus 4.6 9148797897 fix(ui): remove cut-off preview debounce for immediate cursor tracking
The 16ms timer delay made the preview feel laggy. Regenerate directly
on mouse move instead.

Co-Authored-By: Claude Opus 4.6 <noreply@anthropic.com>
2026-05-23 06:50:17 -04:00
aj da77cc9270 Fix best-fit viewer bounds for angled pairs 2026-05-18 22:17:47 -04:00
ajandClaude Opus 4.6 27f0685058 fix(engine): skip intersecting parts as obstacles during compactor push
Parts that already overlap the moving group are now excluded from the
obstacle list so they don't block the push direction.

Co-Authored-By: Claude Opus 4.6 <noreply@anthropic.com>
2026-05-17 19:07:42 -04:00
ajandClaude Opus 4.6 53988acefc fix(io): deduplicate circles and full-circle arcs during DXF import
Duplicate circle entities at the same location inflated pierce counts
and cut pricing (e.g. SULLYS-035 showed 9 pierces instead of 8).

Co-Authored-By: Claude Opus 4.6 <noreply@anthropic.com>
2026-05-08 13:21:03 -04:00
ajandClaude Opus 4.6 a8d90be2ea feat: add layer filter overloads to Dxf.GetGeometry()
Add optional Func<string, bool> layerFilter parameter to ConvertEntities
and two new GetGeometry overloads (path and stream) that accept a layer
filter. This lets callers control which layers to exclude instead of
being limited to the hardcoded IsNonCutLayer check. Existing overloads
without the filter continue to use the default IsNonCutLayer behavior.

Co-Authored-By: Claude Opus 4.6 <noreply@anthropic.com>
2026-05-08 13:21:02 -04:00
ajandClaude Opus 4.6 c25b6bc23a feat(ui): render DXF text annotations in CAD converter preview
Extract MText and TextEntity from the CadDocument during DXF import
and render them in the EntityView. Handles text alignment (left/center/
right via InsertPoint vs AlignmentPoint) and replaces AutoCAD control
codes (%%p → ±, %%d → °, %%c → ⌀). MText formatting codes are
stripped before display.

Co-Authored-By: Claude Opus 4.6 <noreply@anthropic.com>
2026-04-29 21:45:44 -04:00