Core PlateRemnant.Expected picks a full-span cut-off drop clear of the
parts (less kerf, nominal position for head-locked overcuts), else the
largest salvage edge offcut, else none below the nest's new persisted
MinimumRemnantDimension. NestJobCost's salvage offcut now calls the Core
rule unchanged. NestWriter writes a derived plate expectedRemnant that
readers skip, and /sheets reports it per plate.
Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Auto Nest on MaterialLedger stock now records which inventory item each
physical sheet uses, so ML can hold exactly those items instead of matching
by size.
- Core: Plate.StockItemCodes (entry i = sheet i of Quantity; empty = uncoded).
Core invalidates it: a resize clears it (turning the sheet keeps it), a lower
Quantity truncates it, a nest material/grade/thickness change clears every
plate's, ClearAll clears it and new plates never copy it.
- Desktop Auto Nest: after a kept proposal is committed, LedgerStockAssignment
deals each ledger row's codes to its plates in Nest.Plates order (bundles
repeat their code; clamp-removal variants use their base row). Rejected,
discarded or cancelled proposals never reach it. NestPipelineCommit.PairWithStock
pairs committed plates with their solved stock; the engine stays ledger-free.
- Plate list tooltip: "Stock: CODE (location)"; locations are display-only.
- nest.json: optional plate stockItemCodes, omitted when empty, read leniently.
- /api/nests/{id}/sheets: new plates[] { index, width, length, quantity,
stockItemCodes }; sheets[] unchanged.
Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Auto Nest's Stock Options gets a Load from ledger button that reads the nest
material's free sheets and drops from MaterialLedger's API-key-protected
GET /api/stock/opennest. Ledger rows are request-local: the engine sees them as
ordinary NestPlateStock rows with ledger:{n} ids and finite quantities, and they
are never written to Nest.PlateOptions.
- OpenNest.Data/MaterialLedger: settings file, read-only client (X-Api-Key,
5 s timeout, closed LedgerStockResult set) and LedgerStockMapper (bundles and
sheets one row each, same-size drops grouped with ordered item codes, unknown
shapes and too-small items skipped, inch/mm conversion).
- Options: MaterialLedger URL and API key (DPAPI, CurrentUser) with Test.
- Auto Nest grid: Use, Qty and Source columns for every row; PlateOption gains
request-local Quantity and Id, which NestStockBuilder passes to the engine.
Ledger rows score by area; hand-typed costs stay saved.
Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
With Nest after release ticked, Make Nests now minimizes the Drawing
Sets window and nests each group's built nest in its own main-window
tab, before it is saved, with Auto Nest's progress window and live plan
strip, one nest at a time in plan order. Stop there (or switching tabs)
stops the whole release, as the panel's Stop does; the layout is kept
by the same rules as the headless renest, without the Keep review.
After upload each tab is bound to its saved record instead of a second
tab opening; a tab whose nest was not saved is closed. The main window
stays in front, and the Drawing Sets window flashes its taskbar button
when a group failed or was refused or the release was not recorded.
NestRenest splits into CreateRequest and Keep so the solve runs off the
UI thread and the commit on it; AutoNestCommand's solve-with-progress
step is shared rather than copied.
Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Without salvage credit (desktop Auto Nest on a single plate size) every
complete one-sheet layout costs the same, so engines kept whichever layout
came first. N26-23S nested 27.86" long when turning two parts fits it in
21.3".
NestJobCost.CompactnessOffcut measures the largest full-width/full-length
edge offcut as salvage does, whatever the salvage rate. Default and Circles
(CandidateScore), Rectangles and Circles sheet choice (SheetByStock) and
Irregular sheet and plan ranking use it only after cost, so no cost changes.
Sheet-level keys round to 1e-6 to keep ties platform-independent.
Rectangles layout digests are re-captured: each changed fixture keeps its
sheets, parts and cost and leaves a larger offcut.
Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Stock can arrive up to 1.5 in wider than nominal, so only the origin-side
edge is certain. A cut-off with a head-locked overcut cuts past the nominal
far edge with the head height locked, covering the oversize. With that lock,
Plan Cutting may start the far-edge segment at the far edge: overcut outward,
rapid back still locked, unlock, cut toward the origin. Without it the
direction stays fixed, as decided in Project Memory a20ea455.
- CutOff.HeadLockOvercut / FarEdgeFirst, persisted in .nest; HEAD HEIGHT
LOCK/UNLOCK comment markers; far edge is quadrant-aware.
- Planner offers the reversed far-edge segment in the joint search, the
safest route and segment insertion; Apply records the direction.
- Cincinnati CL and CI Fiber posts gain lock/unlock code settings and refuse
head-locked cut-offs while either is empty.
- Automatic cut-off dialog setting (off by default, 1.5 in), kept between
sessions and used for new cut-offs.
Lock codes and machine behaviour with the head locked are unconfirmed.
Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Roslyn duplicate scans found the same code copied across layers:
- Data: the three browse sessions share BrowseSession<TPage, TSort>;
the remote clients share NestServerHttp (JSON options, If-Match,
error text).
- WinForms: five paged lists share BrowsePager for loading text,
navigation, sort glyphs and failure messages. The Add Drawings to
Release, Drawing Library and set browser dialogs now dispose their
browse sessions.
- Server: NestQueryRequest reuses DrawingLibraryRequest's helpers;
revision history queries share count and paging binds.
- Engine: RemnantPlateNester delegates to DefaultPlateNester;
CuttingPlanService reuses JointCuttingPlanSearch.Map.
- Core: LineArc and CleanHole lead-ins share LineArcApproach with
unchanged arithmetic order, so output is bit-identical.
- IO: Dxf.GetGeometry overloads share one reader; .nest JSON test
helpers move to NestArchiveJson.
Also fixes the production compiler warnings (CS8632, CS8603, CS0108)
and moves a test off an obsolete forwarding API.
Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Rapids may not cross holes already cut. On an instrument panel, mounting
holes either side of a cutout become unreachable from each other once
the cutout is cut, so the holes must come first. The contour-by-contour
search backtracks chronologically through every entry combination of
the last holes before it changes their order, and ran out of budget.
Supplied-blank doors fell to an unverified safest route.
Three changes:
- Contour recovery, the part solver that memoizes failed states, now
runs for display-perimeter parts too: their holes are the whole part,
with no outside cut to finish on.
- A door alone on its sheet gets the recovery pass first. Any other
lone part keeps the plain search, whose routes are shorter.
- Recovery learns, as whole-part ordering does: a hop onto a hole that
crosses holes of the chain teaches "cut it before them" (skipping any
rule that closes a cycle) and restarts the chain, with holes still
waiting for a prerequisite ranked last. Rules only order candidates;
no hole is skipped. Until a rule is learned the chain is unchanged.
A part with about 1,700 holes (P241017-01) never planned: material
capture paired every boundary with every other one and lead checks
scanned every boundary per lead, so both hit the 1M native query limit
and the plate fell back to an unverified best-effort plan.
- Material capture sweeps boundary extents along X and queries only
pairs the lead checks' per-pair clearance cannot skip, in the full
scan's order.
- Material with 64+ boundaries keeps a grid of boundary extents. Lead
checks, contour-joint matching and replay's contour accounting query
only nearby boundaries; ray parity reads only holes on the point's row.
- Only native queries that run are charged to the budget; skipped far
material no longer costs its full boundary count.
- The search looks up chosen holes and route ranks instead of scanning.
With that the plate plans Ready, but in 189 s: every step re-emitted
and re-checked all holes already cut. On parts with 64+ contours a
middle hole step now checks only the contour it adds, continuing the
completed-contour state its prefix left (ReleasedContourState.Continue).
It falls back to the full prefix whenever it cannot continue exactly,
and the last contour still checks the whole part from before it.
Isolated contour emission clones only the chosen contour.
P241017-01 now plans Ready in 5.4 s with an identical route, expansions
and rapid travel. Core and engine suites pass; the problem-nest corpus
matches the unchanged commit's outcomes and expansions.
Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Review found three blanks that slipped past or failed silently. Enclosure
was checked against the outline's bounding box, so a cutout in the notch of
an L-shaped blank reached an unverified plan that warning acceptance could
apply; every cut point is now tested inside the outline itself, and the
material capture names the display perimeter when no ring encloses the
rest. A blank whose only cutouts are tabbed left the search with nothing
to choose and ended without a finding; it is now refused with its reason,
as is a blank with nothing to cut, which used to get only the generic
noncutting message. None of these offers even an unverified plan.
Clean-bounds containment, seam overcut trimming and incremental closure
drift now treat the display perimeter like the other material boundaries.
Some jobs cut only cutouts into a supplied blank, such as instrument holes
in a purchased door that is the whole sheet. Its outline has to be known
to the planner (the blank is material that leads, rapids and cut-offs must
respect) but must never be pierced, led or cut.
A new DisplayPerimeter layer marks that outline. It is material, so
nesting, containment, lead clearance and automatic cut-offs all see the
blank; a door that fills its sheet leaves cut-offs nothing to cut. Cutting
preparation keeps it out of the contours entirely: with no cut perimeter
every contour is a hole with internal leads, and the search, best-effort
and safest-route paths stop offering a perimeter. Replay refuses any run
along the display perimeter and completes once every other ring is cut.
A display perimeter must be one whole closed contour enclosing every other
contour; a mixed ring, one inside another contour, or a second one is
refused with that reason. Saving, drawing and posting it are still to do.
Plates with staged automatic scrap cut-offs could not be planned: P260810-01
plate 1 ran out of budget even at 10x effort, while the same plate plans
Ready in 3.6k expansions without the lines. A cut-off was one fixed program
cut whole before every part its line passes through, which dragged the tour
to the middle of the sheet and left the head at the far edge of the line;
and cutting every line first (the rejected alternative) weakens the sheet
and breaks the containment operators rely on when they fast-forward a
changed program.
A cut-off stays one definition, but Plate.RegenerateCutOffs now makes one
part per trimmed segment, each with its own place in the cut sequence.
CutOffSegments gives each segment the span of the nominal line it stands
for (end of the segment before it to start of the one after), and the
dependency rules of the planner and Part Sequencing use that span, so a
segment precedes only the parts beside it. The free-order search plans the
parts as if the segments were not there, so adding lines no longer changes
a plate's route, then CutOffInsertion slides each segment into the latest
gap before its first part where the rapid into its pierce and the rapid
from its end cross nothing cut before; only when one fits nowhere is the
plate searched with the segments among the parts. The search looks through
segments wherever they sit (entries face the next part, hole routes rank
from the pre-segment position, rapids are still checked from the segment's
end), so an applied plan replanned with the order kept replays Ready.
Segments saved out of consecutive order are recorded per segment in the
.nest file (`segments`); older readers load them consecutively.
P260810-01 plate 1 now plans Ready in 3639 expansions with every check
passing; rapid travel 1836 against 1547 without the lines. Plates without
cut-offs keep their PlanningCharacterizationTests digests, and the
problem-nest corpus has no plate below its baseline.
Co-Authored-By: Claude Fable 5.1 <noreply@anthropic.com>
Cut planning should rank routes safest first, then fastest, but a plate whose
strict search hit its expansion budget was simply refused ("no plan found
within the search limit"), even when a route with a few reviewable rapid
crossings existed. Scrap cut-offs make this common: their trimmed segments
can wall off a column of parts, and rapids are straight.
When both the free-order and current-order searches stop at the limit, the
batch now walks a greedy safest route from each input, replays it with fresh
checks, and keeps the one with fewer violations (material first, then rapid
crossings, then the rest), then less rapid travel. A route that passes every
check is an ordinary Ready plan; otherwise it is an unverified BestEffort
that lists every violation and applies only with explicit acceptance. Routes
with any motion into material are never offered, so the strict refusal and
its lead-in advice stand.
Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
With every part drawn the same, it was hard to see which parts the drawn
lines had not reached yet. Parts no line reaches are now drawn muted, and
update live while dragging. Clicking a part adds it as a one-point line, so
a stray part can be picked without drawing a line to it.
Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Every part was claimed by its nearest line even when the line never reached
it, so a part beyond a line's start projected to distance 0 along it and was
cut near the front. Parts now belong only to lines crossing their bounding
box; uncrossed parts follow all the others, ordered by their nearest line.
Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Fill only tried 0 and 90 degrees for parts classified as rectangles, so a long
part filling a 60 x 120 plate four high at 90 degrees left a 55 x 59 strip empty
although two more fit tilted about 33 degrees (a reported nest: 4 placed, 6 fit).
The second tilted part only fits with its corner tucked beside the grid, in the
strip the grid's slack leaves, so a plain rectangular remnant fill finds one.
TiltedRemnant runs after the other strategies. It moves the best layout flush to
one end so leftover room becomes one remnant, and to either end of the other axis
so its slack forms one strip; then tiles the part at the most upright angles that
fit the remnant's height and keeps only copies at least the part spacing from the
layout. It is skipped when the part fits the remnant upright, for circles, for an
explicit rotation range and once the requested quantity is placed.
Fill benchmark (--parallel 1): the synthetic set is unchanged (all valid, same
cost and plates). The reported part needs 1 sheet instead of 2 for 6 parts and
2 instead of 3 for 12.
Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
A release now ends in nests ready to cut rather than empty drafts, and a
merge no longer leaves the draft it cleared waiting for someone to run Auto
Nest. "Nest after release" (on by default) runs Auto Nest headless on every
released group, new or merged, before anything is uploaded.
NestRenest removes every plate and nests each drawing's required quantity
onto sheets from the nest's plate defaults and plate-size options. It keeps
a layout only when it is valid and keepable, so an invalid result never
reaches the server; the nest is saved without sheets and the operator is
told to run Auto Nest. Unplaced copies stay as remaining quantity, and the
status column lists sheets, utilization and what did not fit. A new Nesting
progress stage reports each group, and cancelling while nesting saves
nothing.
Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Plan Cutting is now the only automatic lead-in assignment, and parts the
support grid cannot hold level are reported wherever they lack a
steadying tab.
- Remove Assign Lead-ins (plate and nest), LeadInAssigner, the lead-in
tool's Auto-Assign button and the Auto Tab size range; old settings
with autoTab sizes still load
- Manual Place Lead-in tabs the clicked entry when support tabs are on
and the grid cannot hold the part (SupportTabSettings)
- New PartSupport finding: Plan Cutting replay and best-effort plans
warn when a drawing pin, a lead-in that does not fit or no single tab
leaves a part unsteady; the pre-post review checks each placed
program's outside tab gap. These warnings replace the advisory
weak-tab notes; only the inside-corner tab note stays advisory, and
never for a pin
- Pinned perimeters keep their pin but carry the support analysis
- Draw grid points as pixel-snapped squares without anti-aliasing
- Post fixtures build lead-ins through a test-only TestLeadIns helper
- Docs: support tabs, pre-post verification and planner notes
Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Saved best-fit pairs are in the drawing's canonical frame, but the canonical
angle is recomputed on load and was not saved with the set. When that
computation changes (RotatingCalipers checking every hull edge, marks no
longer counted as material), old pairs were replayed in a turned frame and
could overlap.
Each saved set now records canonicalAngle, and BestFitCacheStore.Import
skips sets whose angle no longer matches the recomputed one (1e-9 rad,
modulo a full turn). Sets from older files have no angle and are dropped;
their pairs are recomputed when next needed.
Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
TryImprove kept a swap when the trial run looked fuller than before, but
the trial charges each type's self-nesting gain again even when the run
already holds that type. Trading a placed copy for an identical unplaced
one therefore looked fuller by the gain and repeated forever: FlatBar ran
into the benchmark's 5-minute timeout on tabbed_cog_layout once the
all-edges MBR fix gave one part new rotations (it finished in 7 s before).
The swap is now judged on the merged run, so every kept swap really
leaves the run fuller and the loop terminates. Swaps the old test kept
that do fill the run are still kept.
Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
While a Sequence by Path line is being dragged, the plate view shows the
numbers the finished line would give, without reordering the plate, so
reorder listeners (drawing list, overlap overlay, simulator) are not hit
on every mouse move. The plate is reordered once on release.
Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Plate > Sequence Parts > Sequence by Path: each left-drag adds a line,
cut in drawing order; the jump between lines is a rapid and claims no
parts. Each part belongs to the line passing closest to its center and
is ordered by where that nearest point falls along the line. Cut-first
parts stay ahead and cutoff dependency rules still apply. A small window
offers Undo Line, Clear (restores the starting order) and Done.
Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
The best tab point used to land in inside corners: equally good points
run along a straight edge, vertices were tried first and the first tie
won. Operators cannot grind a nub flush there.
- SupportAnalyzer finds inside corners (inward-turning vertex runs of at
least 30 degrees, so chorded fillets count) and keeps tab points a
clearance from them; of equally good points it picks the one farthest
from an inside corner. Plan Cutting and the overlay use twice the tab
size; AcceptsTabAt rejects closer points
- When no steadying entry has a lead-in that fits, the search falls back
to entries clear of inside corners, then to every entry, each ordered
by how well the tab steadies the part, keeping only the steadiest that
fit
- Replay notes parts whose planned tab cannot hold them level or sits in
an inside corner; the notes are advisory and leave a Ready plan Ready
- Console/MCP plate summaries print a ready plan's notes
- docs/support-tabs.md and cutting-planner notes
Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Model the machine's support bed as a grid of contact points measured
from the plate origin, and check each part's center of gravity against
the convex hull of the grid points under its material. The bed is
extensible so straight and CAD-imported curved slats can follow.
- Core: SupportBed/SupportGrid, SupportMaterial and SupportAnalyzer
(margin with registration tolerance, best single tab point)
- Nest-wide support bed that every plate follows, saved in
plateDefaults.supportBed; machine defaults in support-grid.json
- CuttingParameters.SupportTabs: Plan Cutting tabs only unsupported
parts and limits their perimeter entries to points where the tab
steadies the part, falling back to any fitting entry
- Desktop: Nest > Support Grid..., View > Draw Support overlay and a
"Tab parts the support grid cannot hold level" tab option
- docs/support-tabs.md, nest file format and planner notes
Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Tools > Options > Cut planning effort (default 1.0, 0.5-10) multiplies the
desktop cut planner's per-plate expansion budget for both the free-order
search and the current-order retry. The budget counts expansions, not time,
so the setting is how faster hardware can be spent on hard plates.
The panel reads the setting on the UI thread and passes it to
CuttingPlanBatch.Capture; the worker never reads settings. The 1,000-
expansion first pass stays fixed: it is a cheap probe for easy plates, so a
higher effort only adds work where the full search runs. A plate refused
at the search limit now says the effort can be raised, without promising a
plan. The default keeps today's budgets and characterization digests.
Console, MCP and API do not run the cut planner, so they get no option.
Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Console --plan-cutting and MCP plan_cutting/apply_cutting_plan run the
desktop's CuttingPlanBatch: capture, plan, then an all-or-nothing apply.
Settings come from an explicit JSON file or the plates' identical saved
settings, never defaults. Unverified plans need per-call acceptance,
which is not posting consent. Console --no-fill plans a loaded nest as
is; a blocked plan exits 2 and saves nothing. Scrap cut-offs stay
desktop-only.
Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
An attempt along a part order stopped backtracking after 8 x entries x
contours expansions without progress, with contours taken as the most of
any part on the plate. One many-holed part therefore let every blocked
part, even a two-contour tab, replay its predecessors' entries for the
whole of that allowance; a plate whose rounds each stalled that long
ran out of budget before the recovery pass that would have finished it.
Along an order the stall now uses the larger contour count of the blocked
part and of the part cut just before it, whose departure a retry changes,
capped by the old limit. The sequence-free recovery pass keeps the plate
maximum. Planning characterization digests are unchanged.
The optional private-fixture test now also runs RecoveryCuttingNestPath
with default lead-ins, and requires that file's plates to plan within
60% of their budget.
Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
The cut planner's directed-contour recovery pass gave up on plates the
full search could solve, so they ended "no plan found within the search
limit":
- Each hole was checked as an isolated probe that repeats the part's
scribes, so every hole-to-hole hop was checked as a detour through
the scribe start. Scribes and other open cuts are now checked once
from the arrival, and each hole as a direct hop from the one before.
- Hole entries were ranked only by pierce distance, so the departure
often ran back across the hole just cut. The nearest hole is still
tried first, but its entries that leave toward the holes still to
cut come first.
- The first-ranked outside entry could spend the whole recovery
allowance. Each outside entry now gets a share of what is left.
The optional private-fixture test now takes its config key, adding
RecoveryCuttingNestPath; it fails on the old search and passes now.
Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
A plate of at least 200 parts with no cutoffs or prerequisites, whose
part centres bin into rows and columns within a quarter of the smallest
part extent, is toured line by line in alternating directions. Each row
and column gap must be wider than that tolerance, each cell may hold
only one part, and at least a quarter of the cells must be filled
(interleaved rows fill half). The route runs along whichever axis, from
whichever corner, is shortest from the start point.
This replaces the travelling-salesman 2-opt/Or-opt passes, which took
about 8 s on 5,742 parts. It is still only a proposal: the joint search
checks every rapid and lead, and replans after a learned rule use the
general order. Smaller plates, and the characterization fixtures, keep
their order unchanged.
The washer nest's plate 1 now plans Ready in about 44 s (was 54 s), with
86k expansions against 91k.
Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
With no lead-out the tool leaves a hole where it entered it. A tiny corner
arc's midpoint lies on both facing sides of its hole, so the ranker scored it
as an ideal two-side corner, but the tool leaves it along its 45-degree
tangent: a shallow rapid to a nearby next hole re-entered the corner and
crossed the hole just cut. Every outside endpoint's preferred hole chain
then failed the same way, and the reorder search spent its budget on full
backtracking. A 31-part plate of such parts needed 31,959 expansions
against a default budget of 20,000.
Hole entries whose straight rapid to the next pierce clears the hole itself
now rank first, in the preferred chain and in the full search. This is a
stable reorder only: no entry is dropped, and every emitted rapid is still
checked. That plate now plans Ready on its first preferred pass, using 7,781
expansions; the budget is unchanged.
Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
PEP-converted incremental programs round every move, so a long contour
can end 1-1.4e-6 off its start. Material capture refused it as open
("blocked: unsupported geometry"), and a gap right at the 1e-6 boundary
could pass material capture yet fail preparation.
On the planner's owned clean copy only, close incremental contours whose
gap exceeds 1e-8 but stays within what their rounded moves could
accumulate (capped at Tolerance.Epsilon); the next motion absorbs the
correction so nothing later moves. Absolute programs, larger gaps and
the drawing itself are untouched.
Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Pinned-lead and locked-lead warnings named a Drawing Pins Off command and a
Clear Lead-ins command that the desktop does not have; name Plate > Remove
Lead-ins and spacing instead. Closing Plan Cutting no longer claims nothing
changed after lead-ins or cut-offs were cleared, the no-stock reason no
longer says the part is larger than every sheet when only the usable area at
the checked rotations is too small, and the console says whole-job engines.
The best-effort fallback (used whenever a part has touching or uncertain
material boundaries, which sends the whole plate there) cut each part's holes
in raw source order with the nearest entry. On hole grids that order
doubles back, so the rapids between holes cross; any crossing means a
shorter uncrossed order exists. On A0228-01 plate 1 this cost ~300 in of
rapid travel and drew crossing rapids on PT08 in the simulator.
Tour the holes with CuttingHoleOrder (the nearest-neighbour + 2-opt/Or-opt
proposal the strict search already uses), as an open path from the arrival,
perimeter still last. Hole-centre selection is shared with the strict search.
Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Classic sequencing honored Drawing.CutFirst, but the cutting planner built
its own order from the dependency graph and ignored it, so test coupons
interleaved with the rest of the plate. Each cut-first part is now a
prerequisite of every non-cutoff part, except a part nested in its cutout,
where containment wins so the graph stays acyclic. A kept order that cuts
a part before a coupon reports the cut-first conflict.
Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Validate Nest, the posting review and console --post now report a
"Part spacing" finding for pairs of parts that do not overlap but sit
closer than the plate's part spacing. Before, only Auto Nest's
Keep/Discard review checked spacing, so hand-edited layouts could be
validated and posted with parts too close together.
Candidates are found with Auto Nest's own outline test, moved into Core
as SpacingOutline (NestLayoutCheck and NestTolerances now use it; Engine
tests unchanged). Because that outline circumscribes arcs by more than
the spacing slack, each candidate is confirmed on native contours
flattened 20x finer than the slack, so arcs placed exactly at the
spacing by interactive fills stay clear. The finding reports the
measured gap and marks the middle of the closest approach. Overlapping
pairs, cut-offs, zero spacing, the plate edge and clamps are not
reported as spacing findings.
Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
With a pierce diameter set, a perimeter none of whose configured lead-ins keeps its pierce
clear (a lead shorter than the zone radius, or neighbours closer than it) was only rejected.
Plan Cutting now looks for a pierce in the open scrap around the part instead.
- ScrapPierceSearch (Engine): the window four zone radii around the part, minus every nearby
part's clean material grown by the zone radius and a margin (ClipperBridge, conservative
flattening); the clear point nearest each ranked perimeter entry is a candidate. Other
parts' cutouts count as scrap, the part's own holes do not. With no clear scrap, the
PolyLabel pole of the free scrap is the best effort, and its shortfall is reported.
- ContourChoice.Pierce / PreparedContours.ScrapPierceEntry: the planner's choice carries the
pierce; the emitter cuts a straight lead from it to the nearest perimeter point and still
reads nothing but the contour and the choice.
- Every candidate passes the lead validator like any planner-chosen entry; pinned perimeters
keep their pins and warn. Without a pierce diameter nothing changes.
Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Thick plate pierces leave a crater wider than the kerf. CuttingParameters.PierceDiameter
(Cutting Settings > Pierce Diameter, 0 = off) requires every lead-in pierce to keep half
of it from all part material: its own contour, its holes and every other part.
- LeadPathValidator checks the zone during Plan Cutting candidate checks and final
replay; fixed emissions warn as usual. No-fit findings explain the zone.
- PierceZoneReview reports Pierce zone warnings before posting for leads from any source.
- Holes whose configured pierce is inside the zone move it toward the hole's PolyLabel
pole (round holes: the centre), as close to the contour as the zone allows; a hole
too small for the zone is pierced at its pole and the shortfall is still reported.
- Straight corner leads and round-hole clamping use the larger of PierceClearance and
the zone radius. The manual lead-in preview shares the Core rules.
- Persisted through the DTO, owned copies and state fingerprint.
Perimeter fallback is not included; see docs/geometry/pierce-zone.md.
Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Desktop Auto Nest's "Best plan so far" strip now fills in for every built-in
whole-job engine except FlatBar, not only Irregular.
- Rectangles makes one sheet-by-sheet run, so it reports the finished job as
its one plan, then replays its plate commits (token checked as before).
- Circles reports when a stock-preference run or a tail re-plan beats its
best result so far.
- Default scores each candidate plan as it ranks results (valid, fewest
unplaced, lowest cost, candidate order) and reports it only when it beats
every plan already shown, so a later candidate never shows a worse plan.
The chosen result is always the last plan reported.
- Shared ReportPlan/SameLayout helpers on CandidateProgress; Irregular uses
them too. Reporting never changes the search.
Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Auto Nest no longer draws parts on the plate view before they are kept:
its result is a set of sheets, possibly of several sizes, not parts on the
current plate. Ghost parts stay with interactive Fill and remnant tools.
- NestJobStage.PlanImproved carries an engine's best whole-job plan so far;
Irregular reports one whenever a variant or the tail re-plan beats it.
- NestPipeline adds PlanSheets: the plan on detached drawings built from
the job geometry (with the caller's names and colors), so previews never
touch caller drawings or quantities.
- SheetStripControl draws every sheet side by side at one scale, repeats
once with their count, captioned with size, parts and utilization.
- The progress window shows "Best plan so far"; a review window shows the
final sheets, totals, cost summary and unplaced parts before commit.
Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
NestProgress gains PreviewSheet, a detached plate for the stock the preview
parts lie on; Irregular builds one per stock. PlateView draws it (size, edge
spacing, clamps) in place of the plate while the preview is shown and drops
it whenever the preview is cleared or the plate changes. Auto Nest zooms out
when a trial sheet falls outside what it has already shown.
Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
The frontier packer reports its placements after each choice; the engine
turns them into preview parts at most four times a second and sends them as
NestProgress.BestParts with the stock work area, which desktop Auto Nest
already draws on the plate view. Reporting only reads finished placements,
so layouts are unchanged with or without a progress sink.
Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Every Auto Nest run, and every Default-engine run, recomputed each part's
best-fit pairs: job snapshots are fresh objects and BestFitCache keyed
its entries on Drawing reference, so the Irregular engine paid
PairCatalog.Build (about half of a 118-part solve) on every run of the
same drawings.
BestFitCache now keeps a process-wide, bounded (512 sets, least recently
used first) pool of unfiltered candidate sets keyed by the exact content
of a PartGeometrySnapshot (mode and every motion value, bit for bit;
PartGeometrySnapshot.ContentComparer) and the spacing. Every drawing
DrawingJobMapper.CreateDrawing reconstructs from a snapshot declares
that geometry (BestFitCache.ShareByGeometry), so the Irregular pairs and
blocks, the cutout lattice and the Fill/Default job paths all read and
fill the pool. Candidates depend on the program geometry and spacing
alone, so a pooled set is the set the search would produce: benchmark
layouts, costs and placements are unchanged on the synthetic nests (all
engines) and on the 67-drawing, 118-part job. Failed searches are not
pooled, Invalidate leaves the pool alone, Clear empties it, and a
drawing whose Program is replaced stops vouching for its geometry.
Same 118-part job solved twice in one benchmark process (--parallel 1):
the second solve now takes 13.1 s after a 33.0 s first; before, 35.6 s
after 41.8 s.
Co-Authored-By: Claude Fable 5.1 <noreply@anthropic.com>
Staged cut-offs were appended after every part, so a kept order (the
"Keep the current part order" option, or the fallback after a free
search runs out of budget) always conflicted with any cut-off crossing
a part. PlateSequencing.PlaceCutOffs moves each new cut-off to just
before the first part it crosses, separators last, without moving
anything else; the panel applies it after staging.
The free search also learned "cut the cut-off first" only after a full
stall, re-planning the many-holed parts before it. A cut-off is a fixed
program that never gets harder to cut earlier, so a crossing approach
into a non-separating cut-off now teaches that rule at once. On the
reported 35-part plate this drops the plan from 23,930 expansions (over
the 20,000 budget) to 15,605.
Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
A converted outline whose seam closes within the admitted 1e-6 gap could
only be entered at its seam: entered anywhere else, the arc after the
seam started off its own circle and every emission was refused as an
inconsistent radius. The search then spent its whole budget on that
part and the plate never planned. Emission now bridges the gap with a
straight move and cuts the arc as drawn; the verifier already admits
that slack. An entry on the seam vertex is left as before.
Each prefix of a part re-checked its earlier contours' leads against
every other part's material. One search now remembers each verdict by
the lead curve's exact bits and the material's reference, charging the
same native query budget; replay never uses it. On the reported plate
the memo alone gives a byte-identical result in 57 s instead of 12 min 47 s;
with the seam fix the plate plans Ready in about 17 s.
Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
A 67-drawing, 118-part job took about six minutes through the desktop
Auto Nest path and was cancelled before any layout appeared. Almost all
of it was the cutout pre-pass, the rest the Irregular engine.
Cutout pre-pass (317 s -> 8 s on that job, same bundles and poses):
- The lattice and NFP searches prepare the frame's and the occupants'
validation outlines once per search (NestLayoutCheck.Prepare) instead
of re-outlining and re-triangulating the frame at every candidate, and
test candidates against the small occupants before the frame. Answers
match the pairwise check exactly, including its leftmost-inflated rule.
- A hole's proposal is replayed for the same frame, hole and offered
inserts: automatic-rotation inserts ask the same question at every
frame angle.
Irregular engine (40 s -> 15 s, benchmark 42 s -> 19 s, same layouts):
- Concave no-fit polygons are built as the union of pairwise convex sums
of each footprint's convex pieces (ear clipping plus Hertel-Mehlhorn
merging on the Clipper lattice) instead of n*m edge-pair quads; a
footprint that cannot be decomposed keeps the old sweep.
- Pair and block catalogs share one private drawing per part geometry,
owned by the engine instance, so each part's best-fit search runs once
per instance and across a pipeline's trial and ordinary solves.
Co-Authored-By: Claude Fable 5.1 <noreply@anthropic.com>
Profiling the cutout pre-pass on real round-part jobs put ~97% of its time in
the frame-wall NestLayoutCheck.Clears inside CutoutCirclePacker.Fill. Ear-clipped
round frames make every perimeter/insert triangle pair overlap, so a clear pair
runs hole subtraction for every pair. The same question repeats for every frame
angle and repeated frame instance, because Automatic inserts get identical
frame-local poses.
- CutoutMemo, one per Prepare, replays geometry reads, circle items and Clears
answers. Keys hold geometry by reference, pose bit patterns, argument order
and spacing. It is threaded through CutoutCirclePacker.Fill and the router's
round-only path.
- TriangulatedRegion.SubtractAllHoles measures each piece's bounds once, skips
holes and hole triangles that no piece reaches, and ping-pongs the remainder
between scratch buffers instead of copying it into pooled ones. Clip
arithmetic and order are unchanged.
Bundles are byte-identical on 14 real and 10 synthetic ring jobs. Pre-pass time
over the real set drops from 99.6 s to 10.1 s (N0414-02 35.8 s -> 0.6 s).
Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
- The cutout router uses the circle packer alone for a round hole whose
inserts are all round. Lattice and NFP never placed more there, and when
demand exceeded what fit they spent 20+ minutes on one job.
- The cutout pre-pass skips a hole whose area is smaller than an insert's
outline, so bolt holes no longer run the searches.
- Circles re-packs its last sheet, and its last two sheets together, onto
each single stock and keeps the result when the whole job gets cheaper.
On 14 real round-part jobs costs are unchanged and pipeline time drops from
262 s to 144 s for Circles and 355 s to 245 s for Default.
Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
ajandClaude Opus 5.5