Commit Graph
1241 Commits
Author SHA1 Message Date
aj ad36101b7f fix(export): report write failures and return truthful outcomes 2026-09-29 20:16:49 -04:00
aj 00ede7c5d0 fix(math): normalize degree interval checks in degrees 2026-09-29 19:27:23 -04:00
aj 314ca2f2a6 feat(desktop): add File -> Export Nest Report command
Capture the report target and reject whole-job nesting, open progress
windows, interactive fill and busy plate actions across every view
sharing the nest; revalidate after the save dialog, capture the snapshot
synchronously on the UI thread and render it through OpenNest.Reporting.
Windows adapter tests cover enablement, guards, cancel, success and a
write failure against an existing destination (compile-only on Linux;
Windows runtime acceptance still owed).
2026-09-29 18:29:05 -04:00
aj 64045be968 feat(ui): wire file and database nest storage 2026-09-29 16:21:17 -04:00
aj 437d659c9d feat(server): add OpenNest.Server SQLite nest storage API
SQLite-backed (Microsoft.Data.Sqlite, WAL) minimal API storing NestRecord
metadata plus the .nest archive as a BLOB. Endpoints: GET/POST /api/nests,
GET /api/nests/{id}[/file], PUT /api/nests/{id}/file, PUT
/api/nests/{id}/metadata, DELETE /api/nests/{id}, GET /healthz. Multipart
upload contract matches RemoteNestRepository (metadata JSON part + file
part). Added to OpenNest.sln, builds standalone on Linux. Dockerfile
publishes to a runtime image listening on :8090 with a /app/data volume
for the SQLite file. docs/nest-storage.md documents the wire contract,
endpoints and deployment.

Full curl round trip verified manually against a running instance:
upload (server-assigned id + computed fileSize), list, get, byte-exact
file download, metadata-only update (archive unchanged), file update
(new archive persisted), 404s for unknown ids, delete, post-delete 404.
2026-09-29 16:21:17 -04:00
aj 10ed3d3a30 feat(data): storage-mode settings and remote nest repository
NestStorageSettings persists the file/database toggle and server URL at
%APPDATA%\OpenNest\storage.json following the EngineSelectionSettings
never-throwing pattern; missing config means File mode. NestRecord carries
the shareable job metadata, INestRepository defines the backend contract,
and RemoteNestRepository implements it against the nest server with
multipart uploads (metadata JSON part + .nest file part).
2026-09-29 16:21:17 -04:00
aj ef2f9aa714 feat(core,io): persist nest status and made-by in nest files
Add NestStatus (Quote/ToBeCut/HasBeenCut) plus MadeBy on Nest, written as
additive camelCase nest.json fields with PascalCase enum strings matching
the units convention. Legacy files and unknown status values fall back to
Quote. The nest info dialog gains a Status dropdown and Made By box.
2026-09-29 16:21:17 -04:00
aj b15c4cf6c6 feat(reporting): add multi-plate pagination and dense-label fallback
Slice 2 of the nest report plan: pagination, overflow and dense-label
coverage on top of the Slice 1 one-plate library.

- NestPdfWriter: general multi-plate pagination. Summary/plate tables
  continue across pages with repeated (HeadingFormat) header rows; notes
  flow as an ordinary paragraph instead of a bounded cell; page headers
  are wrapped and sized into the top margin; drawing areas are located
  per page via DocumentRenderer.GetRenderInfoFromPage.
- ReportText: lossless pre-wrapping (MigraDoc clips an over-tall row and
  lets an unbroken token overflow a narrow cell without warning), capped
  table-cell line counts, plate-range compression ("1-2, 4"), and
  A/B/.../AA map-grid row names.
- NestReportDiagram: label placement centers each part ID on its
  PolyLabel pole (matching PlateView's LayoutPart), computed on a
  placement-independent quantized copy so identical parts share one
  label position. Parts whose ID cannot fit legibly at overview scale
  get a lettered/numbered map grid and a zoomed, framed detail page per
  crowded cell; the writer fails with plate/part/ID when even that
  cannot place a label, or a plate would need more than 24 detail views.
- Tests: NestPdfLayoutTests (multi-plate totals/ranges/same-named
  references, table continuation with no lost rows, long name/notes
  wrapping without column overflow, mm units in all four quadrants,
  dense-label detail views with hole avoidance, save/reload of the
  tabbed/lead-in fixture with stale tab flags, invalid later-plate data,
  late write failures against an existing destination, source
  unchanged on success/failure), ReportPdf test helper (page/word/
  content-stream extraction).
- docs/nest-reports.md: replace the Slice 1 one-plate limits section
  with the general pagination/dense-label contract and the process-wide
  PDFsharp/MigraDoc render lock.

Verification: Reporting filter 70/70; full OpenNest.Tests 2524
passed/21 skipped/0 failed; Engine 351/351; IO 77/77;
EnableWindowsTargeting=true full-solution build 0 errors; scoped
dotnet format --verify-no-changes exit 0. Preview PDFs rendered and
visually inspected (evidence: /home/aj/extracted/2026-09-29/opennest-report-slice2/).
Windows runtime, the desktop adapter and packaged-app font deployment
remain unverified (Slice 3).
2026-09-29 15:43:00 -04:00
aj e4d64a88eb fix(reporting): serialize concurrent nest report exports
PDFsharp/MigraDoc layout and font state is process-wide. Parallel exports
of the same snapshot laid text out differently (for example merged words
like "Total physicalsheets" and shifted table columns). Serialize the
whole render-and-save in NestPdfWriter.Write; reports are rare.

Regression test exports one snapshot 128 times in parallel and compares
page content streams with a sequential export; it failed with dozens of
mismatches per run before the lock.
2026-09-29 14:04:53 -04:00
aj 74d2b6aa68 feat(reporting): add one-plate nest report PDF library slice
Add OpenNest.Reporting (net8.0, PDFsharp-MigraDoc 6.2.4) with a detached
report snapshot and a PDF writer for an empty/demand-only job or a single
plate layout: Letter portrait summary with vector part thumbnails and a
landscape plate page with a vector sheet diagram, both with Page X of Y.

- Snapshot uses reference identity for document-local R### IDs, recounts
  nested quantities from placements x copies with checked wide integers,
  excludes cutoffs from accounting, and retains no live domain objects.
- Geometry keeps Cut/Display material paths, drops rapid/scribe/lead paths,
  preserves native arcs, holes and intentional tab gaps, and rejects
  malformed programs with plate/part identification.
- Open contours and cutoffs are stroked per contour so PDFsharp cannot join
  a tab gap to the next contour.
- Bundled DejaVu Sans via a custom resolver (including MigraDoc's error
  font); unsupported text fails with the field and code point.
- Layouts beyond this slice (multiple plates, page overflow, labels that
  do not fit) fail with NotSupportedException before the destination is
  replaced; output is rendered to a temporary sibling and moved atomically.
2026-09-29 13:13:32 -04:00
aj 64d0e50df3 fix(ui): keep an add-new row in Auto Nest stock options 2026-09-29 12:43:55 -04:00
aj 7d179c696a fix(sequencing): snapshot plates before sequencing the entire nest 2026-09-29 12:23:19 -04:00
aj 662bc133b1 refactor(nesting): unify console MCP and API validation and commit policies 2026-09-29 11:15:05 -04:00
aj b3a4390169 refactor(ui): route every Auto Nest engine through the validated pipeline 2026-09-29 10:56:38 -04:00
aj b8bded1b09 fix(engine): reject unrepresentable nesting output before geometry checks 2026-09-29 10:47:36 -04:00
aj ac901f7ee9 feat(ui): remember the selected Auto Nest engine 2026-09-29 10:43:36 -04:00
aj 43253cd9ab feat(engine): share stock construction across nesting callers 2026-09-29 10:33:16 -04:00
aj 7aeb636ca2 fix(engine): discard cancelled pipeline results from uncooperative engines 2026-09-29 10:31:23 -04:00
aj c914d2bbd9 Add NestPipeline: one validated engine path for all front ends
build NestJob -> resolve engine by name -> Solve -> independent
NestLayoutCheck validation -> bind placements to caller drawings.
The pipeline never commits to plates and never mutates caller items;
validation failures are returned as messages naming real drawings
(unknown-requirement placements are reported, not dropped). Console,
MCP, API and desktop Auto Nest will adopt this path in later phases.

- NestPipeline.Run(request): registry-resolved engine, unknown names
  list the registered engines; cancellation propagates untouched.
- NestPipeline.Run(engine, ...): stub/plug-in engines take the same path.
- NestResultBinder: pose semantics identical to NestResultMaterializer.
- NestLayoutCheck: Violations overload with per-requirement display names.

Tests: overlap stub -> violations w/ drawing names, no throw; ghost
placement -> violation + excluded from further checks; unknown engine
-> NotSupportedException listing engines; cancelled token -> no result;
happy path -> bound by reference, caller quantity untouched.
2026-09-29 10:23:19 -04:00
aj 481c3e5128 docs: trim agent instructions and remove historical performance report 2026-09-29 10:18:50 -04:00
aj 29953ea601 feat(overlap): auto-recheck the active plate after layout edits settle
Nest windows now rerun the overlap check once the layout has been
unchanged for 0.5 s, instead of leaving 'Overlaps: not checked'. Edits
show 'Overlaps: check pending...'; drags are caught by the paint-time
pose stamp, collection edits by their events. The check waits while a
mouse button, modal dialog or fill is active, supersedes a running check
when the layout moves again, and does not retry a canceled or failed
layout until it changes. Rechecks use the incremental analyzer, so only
the moved parts' neighbors are recomputed.

Automatic results update only the canvas label (the status bar keeps the
last command's message) and keep Display > Off. Check Active Plate still
runs immediately. InvalidateOverlapCheck now also drops cached material.
2026-09-29 09:31:51 -04:00
aj 99c31748ba feat(diagnostics): cache overlap material and recheck incrementally
PlateOverlapAnalyzer.Capture(parts, OverlapMaterialCache) reuses each clean
program's converted entities and prepared material across requests, and
Analyze(snapshot, previous) reuses pair results whose two parts kept the
same source, exact pose and relative order, renumbering them. A recheck
after moving one part only clips that part's neighbors again.

On 501 real PEP plates: full check median 1 ms / max 6.4 s; incremental
recheck after one move median 0.1 ms / max 38 ms. Incremental results
matched uncached full analysis exactly across 2505 edits.
2026-09-29 09:31:26 -04:00
aj 2b8a3ce7db fix(leadin): add close button to Place Lead-in side panel
The docked side panel could only be closed with Escape, which was
unreliable: MainForm consumes Escape before ActionLeadIn's KeyDown
handler, so with a part selected ActionManager called the action's
empty CancelAction and nothing happened; with nothing selected the
panel closed but was stored as the previous action, so the next
Escape reopened it.

- EditNestForm side panel gets a header with the panel title and an
  always-visible close button that ends the action.
- ActionLeadIn.CancelAction now steps back (unlock contour, then
  deselect part), replacing the dead KeyDown handler.
- Actions can opt out of Escape-resume (ResumeOnEscape); the lead-in
  action does, so a closed panel stays closed.
2026-09-29 08:38:48 -04:00
aj 36de55f10f style(actions): remove BOM from Action.cs per .editorconfig 2026-09-29 08:38:41 -04:00
aj 55fe0ef228 fix(cnc): extend first-cut edge for outside corner lead-ins
A straight lead-in at a convex outside-perimeter corner now runs along the
extension of the edge cut first, so the torch enters on that line and keeps
cutting it. The result no longer depends on which of the corner's two edges
auto-assign or the manual cursor picked, which made placement flip between
straight and 90 degrees. The approach angle is ignored at such corners.

The straight lead falls back to the first-cut edge normal when its pierce
would be closer than PierceClearance to the contour (very flat or tessellated
corners). Reflex perimeter corners bisect the notch. Line lead-outs run on
straight past a convex corner along the last-cut edge, except on tabbed
perimeters. Program generation and the Place Lead-in preview share
ResolveLeadIn/ResolveLeadOut.
2026-09-29 07:46:20 -04:00
aj 8720580004 fix(sequencing): cut scrap cutoffs before crossed parts 2026-09-29 00:05:28 -04:00
aj c3dd346b7a feat(cutoffs): apply nest-wide with minimum retained tail 2026-09-28 23:43:06 -04:00
aj 4afab63046 fix(cnc): advance rapid display through cutoff cutting moves 2026-09-28 23:19:08 -04:00
aj 2cc06d1dc7 fix(cutoffs): exclude leads from material perimeter chaining 2026-09-28 23:08:47 -04:00
aj 45d2dfced4 feat(posting): require verification and explicit risk acknowledgment 2026-09-28 22:50:03 -04:00
aj a5fddec0e9 fix(cutoffs): account for bounds translation roundoff safely 2026-09-28 22:19:02 -04:00
aj a8204bb51f feat(plateview): annotate overlap centroids 2026-09-28 22:17:49 -04:00
aj e4d07121c8 feat(plateview): show material overlap areas 2026-09-28 21:35:05 -04:00
aj 76044f6bd9 merge: integrate polygon overlap diagnostics 2026-09-28 20:56:46 -04:00
aj 1581260e31 feat(cutoffs): add automatic skeleton cutoffs with tail preservation 2026-09-28 20:50:53 -04:00
aj 19c3a89c32 feat(core): report hole-aware part overlap polygons 2026-09-28 20:44:51 -04:00
aj 4dbdc2678d fix(cutoffs): preserve clearance at ambiguous vertex intersections 2026-09-28 20:37:49 -04:00
aj fb32d508f8 fix(geometry): stabilize triangulation winding at large coordinates 2026-09-28 20:37:38 -04:00
aj 1f637ca43c merge: integrate cutout corner lead-in bisectors 2026-09-28 19:40:02 -04:00
aj 648b0eaca5 fix(cnc): bisect inside cutout corners for straight lead-ins 2026-09-28 19:25:40 -04:00
aj b254a0bd3e feat(io): persist part cutting programs and plate parameters 2026-09-28 19:17:59 -04:00
aj 74302761ce fix(io): restore hole sub-programs with negative IDs 2026-09-28 19:05:11 -04:00
aj 4da48eed68 fix(core): keep cut-offs in their cut sequence through regenerate and save
A cut-off's place in Plate.Parts is its cut sequence number, but
RegenerateCutOffs removed every cut-off part and appended it again, so
any part drag, fill or cut-off move sent the cut-offs to the end. The
nest file didn't store the position either, so reopening did the same.

RegenerateCutOffs now puts each cut-off back at its previous index (new
cut-offs go at the end), and CutOffDto.Sequence saves the index. Older
files without it load the cut-offs at the end, as before.
2026-09-28 18:44:04 -04:00
aj 6803d7519f fix(posts): post CI Fiber cut-offs in their sequence, not last
b0997f6 moved every cut-off after the parts. Plate.Parts order is the
cut sequence, and the user sets each cut-off's place in it (Set
Sequence), so the post must follow it rather than reorder. Cut-offs
still post as uncompensated open lines with no lead-in.
2026-09-28 18:41:06 -04:00
aj 86dbd8819b style(core): apply dotnet format to Plate.cs
Formatter-only: drops the UTF-8 BOM (.editorconfig charset = utf-8).
No behavior change.
2026-09-28 18:40:50 -04:00
aj 20395eed9b fix(core): keep lead-in state and rotation through part copy and rotate
Part.Clone and CloneAtOffset copied the lead-in program but not
HasManualLeadIns, LeadInsLocked, CuttingParameters or the tracked
pre-lead-in rotation. A copy of a rotated lead-in part reported
rotation 0 (the rebuilt program's), so saving it wrote the wrong
rotation and Remove Lead-ins restored an unrotated part.

Part.Rotate on a lead-in part set the tracked rotation from the
lead-in program's own Rotation, which starts at zero when the cutting
strategy rebuilds it, so a further quarter turn left Rotation unchanged.
Lead-in parts now accumulate the applied angle instead.
2026-09-28 18:22:36 -04:00
aj a886735040 fix(cnc): keep hole sub-programs private to each program copy
Program.Clone deep-copied the SubPrograms dictionary but left every
SubProgramCall pointing at the source's sub-program, and
SubProgramCall.Clone went through the Rotation setter, which re-rotated
that shared program to the call's stale angle. Copying a program with
hole lead-ins therefore rotated the source's holes, and rotating the
copy rotated the source again.

Program.Rotate also rotated a shared sub-program once per call, so two
identical holes (one deduplicated sub-program) turned twice.

Clone now binds calls to one private copy per shared sub-program
without re-aligning it, and Rotate turns each distinct sub-program once.
2026-09-28 18:22:36 -04:00
aj 75d41f3bb7 style(cnc): apply dotnet format to Program and SubProgramCall
Formatter-only: re-indents braced switch sections in Program.cs and drops
the UTF-8 BOM from SubProgramCall.cs (.editorconfig charset = utf-8).
No behavior change.
2026-09-28 18:22:36 -04:00
aj 26252b333a docs(posts): record M50 as the confirmed CI Fiber pallet change
The machine owner confirmed M50 swaps pallets (the sample's M50 before
M30 moves the cut sheet out for unloading). Only the single-program
between-sheet sequence remains unconfirmed.
2026-09-28 18:22:36 -04:00
aj c219ec4e66 feat(posts): CI Fiber one program per sheet, configurable pallet change
Multi-sheet nests previously went into one program with a single header
size and one M50 at the end, so sheet 2 would cut into sheet 1's
skeleton. New Sheets settings:

- One program per sheet (default on): JOB.cnc -> JOB-1.cnc, JOB-2.cnc,
  each a full program with its own size and pallet change (CL-series
  batch rule, EM-423 7.4). Single-sheet nests keep the chosen name.
- Off: one program, with /L "L0" + pallet change between sheets;
  mixed sheet sizes are rejected.
- Pallet change code (default M50, unconfirmed for multi-sheet CI Fiber
  runs; documented as a release blocker).

All sheets are validated and rendered before any file is written.
IMultiFilePostProcessor lets the desktop app confirm overwrites of every
target file and list what was saved, and the console print each file.
2026-09-28 18:22:36 -04:00