Commit Graph
416 Commits
Author SHA1 Message Date
aj 63f2a4b555 feat(cutting): enumerate preferred contour entry candidates
Internal PreparedContours.AutomaticEntryCandidates builds the uncapped
preferred start catalogue per contour from the contour's own winding:
convex corners, then straight-edge midpoints, then line/arc tangent
joints, deduplicated geometrically with the preparation epsilon (the
most preferred metadata wins at equal points). Reflex and cusp vertices,
collinear splits and circles are never enumerated for automatic placement;
hole slugs classify from their own travel. Manual Entry/ClosestEntry and
the legacy Entries API are unchanged; emission wiring comes in S09.
2026-10-06 23:58:01 -04:00
aj ed35b94e7f test(cutting): keep both edge selections in corner classification theory
Scoped dotnet format removed the unused entityIndex parameter from
TraversedBackwards_SquareCornersStayConvex, leaving MemberData supplying
two values to a one-parameter theory (8 xUnit failures at test discovery).
The parameter is now genuinely used: each geometric corner is classified
from both adjacent entities of the reversed contour.
2026-10-06 23:58:01 -04:00
aj e75f68dbb6 refactor(cutting): share corner classification with entry planning
Expose TryClassifyAutomaticStartCorner: an internal read-only query over
the emitter's existing TryGetCorner/ClassifyCorner with the same winding
derivation EmitContour uses, so start-point planning can prefer convex
corners without copying tangent math or touching lead generation. Corner-
kind characterization covers convex, reflex, tangent-smooth and cusp
vertices from either adjacent edge, both windings, under rotation, and
rejects midpoints and open contours.
2026-10-06 22:09:47 -04:00
aj b8f319d3e8 fix(ui): exclude the new-plate sentinel from display counts
The editor header and the Plan Cutting dialog counted the trailing empty
new-plate workspace PlateManager.EnsureSentinel maintains, so a one-plate
nest read 'Plate 1 of 2'. PlateDisplayNumbering now derives display-only
numbers that exclude only a trailing empty sentinel; interior empty plates
keep their slot and number, and navigation, storage indexes, exported
names and batch selection are untouched. The sentinel itself is labeled
'New plate (empty)' instead of being numbered beyond the shown total.
2026-10-06 20:58:32 -04:00
aj 0a1d021bf7 refactor(engine): rename the Default engine and fill strategy to Fill
The multi-phase lattice fill (linear, pairs, rectangle best-fit, remainder) is
no longer meant to be the engine used by default, so it gets a name for what
it does. The registry lists it as Fill and maps the old name Default to it;
PlateFillService, PlateNesterFactory and NestJobOptions use Fill, and every
fill-strategy caller still accepts Default. Console --autonest now validates
engine names through NestingEngineRegistry.ResolveName so renamed names work.

Layouts are unchanged: Default and Fill resolve to the same fillers and the
golden layouts pass under the new name.
2026-10-06 12:11:03 -04:00
aj 6b4078aeb2 style(tests): apply dotnet format to files touched by the Fill rename 2026-10-06 12:10:42 -04:00
aj 18a61717fe fix(cutting): accept tangent line-arc joints in material capture
Plan Cutting refused ordinary filleted parts with "Native contact query is
numerically uncertain." Material capture checks every curve pair of a ring,
adjacent ones included. Where a line meets a tangent arc at their shared
vertex, rounding can drop the tangent root of the native line/circle
quadratic; the exact ray cast from the line's far end then reached the
vertex, which is already recorded as an endpoint contact, and was read as a
contact the native query missed. Rounded rectangles rotated off-axis were
refused 1037 times in 1080 before this change and 0 times after.

The exactness rays now stop short of a line endpoint the other curve already
contains (half-way from each end when both are contained), so together they
still cover every other point of the line and any unrecorded contact still
refuses. The native kernel and tolerances are unchanged.

Regressions: four tangent-fillet rings and a rotated filleted part planned
through CuttingPlanBatch (red before, green after); a line ending inside a
small circle's contact band stays uncertain in both directions. Mutations that
treat either endpoint as always contained, drop the start ray, or count
recorded endpoints as native contacts all fail.

Project Memory: 41880037
2026-10-06 10:37:07 -04:00
aj ea1270e1e7 fix(cutting): check every lead against all other material again
The second delta review compared the filtered checks with the previous
implementation on 5,400 generated cases. Rapid checks matched in every
case, but 114 lead checks differed: a long lead passing a small circle
or arc well over 0.001 away was reported clear, while the native
line/circle query, through rounding in its squared terms, reports a
contact there. A coordinate limit and a fixed margin cannot bound that
cancellation.

Lead checks therefore examine every other part's material again,
exactly as before the filter; LeadMaterialSnapshot no longer keeps an
extent. Rapid checks, including the pre-post review's, keep skipping
completed contours more than 0.001 clear of the rapid. The 900000-long
lead beside a radius-0.0001 circle is a regression test.

Planning a dense 144-part grid now takes about 19 s again (lead checks
dominate); a new part order is still found where the old search gave
up.
2026-10-06 00:47:46 -04:00
aj 8c21c62ec3 fix(cutting): skip checks only for well-clear, well-conditioned extents
The delta review found two more ways the extent filter could skip a
check a native query would have flagged:

- Native line intersections accept points 0.00001 outside each line's
  bounding box, so a lead 0.000003 from another part touched it while
  their extents were 0.000003 apart, beyond the 1e-6 margin.
- Around a circle of radius 5e11, rounding let the native query count
  a rapid at x = -0.00001 as touching although the circle's extent
  started at x = 0; the margin scaled only with the rapid's own size.

Rather than chase each tolerance, the filter now has one narrow rule:
Extent.IsClearOf skips only when both extents are finite, lie within
1e6 and are more than 0.001 apart on some axis. 0.001 is ten times the
widest absolute band of any native contact query (the 0.00001 box
allowance and the 0.0001 contact reach of tiny arcs), and within 1e6
rounding stays far below it. Larger geometry is always checked in
full, as before the filter. Planning speed is unchanged (144-part grid
about 0.5-0.8 s).

All three reproductions are regression tests, with a test of the rule
itself.
2026-10-06 00:20:41 -04:00
aj 4e6419fd2c fix(cutting): fall back to a full order search when learning stops
Review found a plate the previous search planned that the tour now
refused. Left leads in on its left and right on its right, so right
straight after left crosses left and left straight after right crosses
right. Learning "right before left" then contradicted "left before
right" and the search returned ConstraintConflict, although cutting a
third part above them in between is safe.

A blocked approach only proves that one part cannot follow the parts
cut so far from that position, not a global order, so learned rules
stay a heuristic. Once nothing new can be learned, the remaining budget
now goes to a full search over every ready part, nearest first (the
search used before the tour). A rule contradicting an order already
required is still skipped rather than ending learning early.
2026-10-06 00:04:05 -04:00
aj c21f687987 fix(cutting): never treat an extent with a nonfinite bound as separated
IsSeparatedFrom promised that NaN bounds are never separated, but a
finite axis could still compare as separated when the other axis held
NaN. Program reading already refuses nonfinite coordinates, so no
public path was affected; the helper now checks every bound and the
margin are finite before comparing, which also covers the empty
extent of an incomplete material snapshot.
2026-10-06 00:03:24 -04:00
aj c1c8d5fc36 fix(cutting): widen arc extents to their native contact band
Review of the extent filter (bfe2e51) found it could skip checks the
native queries would have flagged. ContactAfterStart counts a point as
touching an arc while its squared distance from the centre is within
1e-8 x max(1, 2r) of r^2, which for small arcs reaches well past the
radius (up to 1e-4 as r -> 0), more than the filter's margin. A rapid
0.000002 outside a radius-0.001 circle lost its crossing, the pre-post
review lost the same finding, and a lead grazing a radius-0.003 circle
turned from an uncertain check into a clear one.

An arc's extent now uses that contact reach, computed from the same
slack expression as ContactAfterStart, so every point a native query
can count as contact lies inside it. The three cases above are
regression tests.
2026-10-06 00:03:00 -04:00
aj 2419a9e2e3 fix(cutting): give a new part order the plate's expansion budget
The desktop batch searched for a new part order with the flat 20000
default and kept the current order with 400 expansions per part. A new
order now also plans contour order and entries for every part (about
260 expansions per part on a dense grid), so a 100-part plate ran out
of budget and fell back to the current order. Both attempts now get
PlateBudget: 400 per part, at least 20000. The constants are renamed
MinimumExpansionBudget and ExpansionsPerPart to match.
2026-10-05 23:41:16 -04:00
aj b8f3d3bf0a fix(cutting): order parts as a short tour and learn blocked approaches
Free-order planning was one depth-first search over parts, contours and
entries. A dead end at one part backtracked through every entry
combination of the part before it (about 1,450 for a square with two
holes) before trying another part order, so a 4 x 4 grid of such parts
ran out of its 20000 expansions (and 200000) although cutting it row by
row is safe.

The whole-part order is now an open travelling-salesman path over part
centres from the start point: nearest neighbour, then 2-opt reversals
and Or-opt moves of one to three parts, never placing a part before a
cutoff or nested-part prerequisite. The existing search then plans
contour order and entries along that order. If a part cannot be
reached without crossing parts already cut, the search learns "cut it
before those", backs up to just before the earliest of them, keeps the
parts cut before that point and re-plans the rest from the tool
position there. An attempt stops backtracking after 8 x entries x
contours expansions without getting further, so it learns instead of
retrying the entries of every earlier part. When nothing new can be
learned the result is a refusal, as before. A preserved order is
planned exactly as before.

16- and 36-part grids, in row order and shuffled, are now ready within
the default budget (they were NoSolutionWithinBudget); a 144-part grid
plans in about half a second.
2026-10-05 23:41:11 -04:00
aj bfe2e518e6 perf(cutting): skip lead and rapid checks against distant material
Every lead was checked against every placed part's material and every
rapid against every completed contour, so each check cost O(parts) and
planning a plate cost O(parts^2). Lead checks were 88% of planning time
on a 144-part grid.

LeadMaterialSnapshot and each completed contour now keep a conservative
extent (an arc counts as its whole supporting circle). A lead or rapid
skips material or a contour only when the extents are farther apart
than 1e-6 x (1 + coordinate size), far above the contact tolerance, so
results are unchanged: anything touching or closer still gets the full
native check. The rapid filter also applies to pre-post verification,
which shares ReleasedContourState.

New tests cover the cases just inside the skip: an arc lead and a
completed arc whose bulge reaches past their endpoints, and a lead and
a rapid that only touch another part's extent.
2026-10-05 23:41:02 -04:00
aj 48367da820 fix(diagnostics): refuse absolute subprograms instead of normalizing
1b422ef read absolute-mode hole subprograms by converting an
incremental-mode copy of every clean program. Rebuilding absolute
endpoints from incremental deltas is not exact: after a rapid at
1e12 a 1x10 rectangle moved by about 2.4e-5 and a real 2e-5 overlap
was reported clear, in the overlap overlay and pre-post verification
as well as Plan Cutting.

Convert programs directly again, which reads absolute coordinates
exactly, and refuse an absolute-mode subprogram as an incomplete
check instead: the converter adds a call's frame offset to
incremental moves only, so it would read such a hole at its frame
origin. OpenNest writes hole subprograms in incremental mode. The
null-list and unknown-instruction refusals from 1b422ef stay, and
CopyForGeometry is private to the planner again.
2026-10-05 22:04:47 -04:00
aj 1b422ef99a fix(diagnostics): read absolute subprogram holes and refuse unknown codes
PlateOverlapAnalyzer converted clean programs directly with
ConvertProgram.ToGeometry, which adds call offsets only to
incremental moves, so holes in absolute-mode subprograms were read at
their frame origin. A square with two absolute holes reported
"Native material contours cross or touch", and the Plan Cutting
overlap gate blocked it while the incremental twin passed. Convert an
owned incremental-mode copy instead (PreparedContours.CopyForGeometry,
now internal, the same normalization the cutting planner uses).

The analyzer also threw on a program whose Codes list was null and
cast or cloned instructions it does not know. It now refuses a
missing list and anything other than the exact built-in instruction
types as an incomplete check, before any copy or conversion runs.
Pre-post verification and the plate overlap overlay share this path.
2026-10-05 21:52:30 -04:00
aj 8590f21c9c fix(cutting): block overlapping plates and preview only fresh plans
Review fixes for the Plan Cutting batch and dialog:

- A plate whose clean part material overlaps, or cannot be checked
  for overlap, is no longer ready, whatever its route. The batch
  captures each plate's material with PlateOverlapAnalyzer on the
  owner thread, analyzes it on the worker, and names both parts.
  Before, two overlapping squares were Ready and Apply regenerated
  them (plan section 4.2: overlap warnings are not waived).
- BuildPreview returns null for a refused plate, whose program graphs
  may be unsafe to copy (an unsupported instruction's Clone ran, and a
  cyclic subprogram overflowed the stack), and for a plate that
  changed after planning, which drew the replayed program at the live
  pose. The dialog then shows no preview and says why.
- The dialog plans with its own copy of the caller's settings, shows
  a failure message if a plan cannot be presented, and has a worker
  seam so the close-while-planning test holds the worker instead of
  racing a slow search. Form tests now observe the planning task.
2026-10-05 21:39:58 -04:00
aj 9a4f73b924 feat(cutting): plan and apply plates as one desktop batch
CuttingPlanBatch captures every scoped plate on the owner thread with
an owned copy of the confirmed cutting parameters, plans them on a
worker with per-plate progress and cancellation, and returns a
proposal that applies all or nothing through CuttingPlanService.Apply.

A free-order search that ends NoSolutionWithinBudget is retried once
with the current part order, captured up front so the worker never
reads live plates; the proposal reports that the order was kept. A
kept order gets 400 expansions per part (at least 20000), since it
still searches contour order and entries.

Only after Apply succeeds does each plate keep its own copy of the
settings. The proposal builds detached preview plates (quantity zero)
and describes each plate's status and findings with part numbers.
2026-10-05 21:21:38 -04:00
aj 81d3253580 feat(bom): validate edited part quantities
Prepare BOM rows for quantity editing:

- BomQuantity.TryParse accepts only a whole number of at least 1
  (surrounding spaces allowed; no sign, decimal, exponent, separator or
  overflow).
- BomPartRow keeps the BOM's own quantity (BomQty), refuses invalid
  typed quantities in TrySetQuantity, and raises PropertyChanged for
  Material, Thickness and Qty plus the status they affect, so a bound
  grid can refresh.
- A blank BOM quantity becomes 1, as it was imported before, but is now
  visible in the row and counted in the summary ("had no BOM quantity
  (1 used)"). A BOM quantity below 1 is no longer imported as 0: the
  row reads "Needs quantity" until the operator enters one.

BomImportFlowTests covers BOM items to rows to an edited quantity to the
group total and the created nest's required quantity. Mutation reds:
a zero floor, signed or decimal input, ignoring the quantity in the
status, not assuming 1 for blanks, setting unparsed text and dropping
the status notification each fail the Bom tests.
2026-10-05 17:56:35 -04:00
aj 0ac72fad70 fix(bom): combine BOM rows that use the same drawing in one nest
When two BOM rows named the same drawing file and shared a material and
thickness (the same part in two subassemblies), Create Nests imported
the file twice. Nest.Drawings is a set keyed by drawing name, so the
second drawing was dropped with its quantity: PT01 x2 plus PT01 x3
gave a nest needing 2, while the Groups tab showed 5.

Each drawing file is now imported once and needs the total of its
rows. Build_CombinesRowsThatUseTheSameDrawing required [2, 1] where
[5, 1] was expected against the previous commit.

Project Memory: 44293f97-a027-4c29-bc2d-bb789c796746
2026-10-05 17:52:32 -04:00
aj b83aeb0e41 fix(bom): find the drawing for rows that still need a thickness
A BOM row with a file name and a matching drawing but a blank thickness
was reported "No DXF" and locked, so its thickness could not be entered
and the part was dropped: BomAnalyzer skips such items before looking
for a drawing, and the form only knew drawings the analyzer matched.
A row with a blank material read "Matched" but was silently left out
of every group.

Rows now resolve their drawing through a DrawingFileIndex shared with
BomAnalyzer (whose behavior and tests are unchanged), and a row's status
is computed from its values:

  Ready | Needs material | Needs thickness | No drawing found | No file name

Rows with a drawing stay editable, and an edit updates the status cell.
Groups take only Ready rows (a zero, negative or non-finite thickness is
not Ready). The summary line counts ready rows and each problem.

Build_RowWithoutThickness_StillFindsItsDrawing failed at its DxfPath
assertion against the previous commit. Mutation reds: removing the
material check, accepting zero or non-finite thickness, skipping the
drawing for rows without thickness, and grouping without the status
each fail the Bom tests.

Project Memory: b8e3a978-2cfe-4fe7-b2a5-eb01c6c54679
2026-10-05 17:50:54 -04:00
aj f4d1d45c81 fix(bom): match BOM file names that include the drawing extension
A BOM row whose File Name carried its extension ("PT01.dxf") showed
"No DXF", was locked and was never imported, although BomAnalyzer had
found the file: the matched paths were stored under the raw BOM name
and looked up by the name without the extension. Both sides now use
the extension-less name.

The new BomImportRowsTests row failed at its IsEditable assertion
against the previous commit.

Project Memory: f3be7a4b-e679-470c-bb52-7057899228e4
2026-10-05 17:46:48 -04:00
aj ca153a1c20 refactor(bom): build import rows, groups and nests in OpenNest.IO
Move the BOM import dialog's row building, grouping and per-group nest
construction out of BomImportForm into OpenNest.IO/Bom so they can be
tested on Linux:

- BomPartRow (now public) and BomImportRows.Build, a verbatim move of
  the form's BuildPartRows (still via BomAnalyzer).
- BomImportGroups.Build: one grouping used by both the Groups tab and
  Create Nests, which each carried their own copy. Create Nests now
  creates nests in the Groups tab's order (material, then thickness).
- BomNestBuilder.Build: the nest for one group (saved defaults first,
  then the group's plate size, spacing, material and thickness; one
  drawing per row with the row's quantity, 1 when blank).

The form keeps the file dialogs, grids, EditNestForm windows and the
completion message. Behavior is otherwise unchanged; the two row-status
defects found while planning are fixed in the following commits.
2026-10-05 17:45:16 -04:00
aj 03b3ed47b2 fix(nest-info): keep material grade and density when the name is unchanged
Nest Info edits only the material name, but SaveNestInfo replaced the
nest's material with new Material(name), so pressing OK without touching
the material silently dropped its grade and density.

SaveNestInfo now goes through NestMaterialSelection.Apply in OpenNest.Data:
a name with the same SharedListNames.Key as the current material (trimmed,
whitespace collapsed, invariant upper case) keeps its grade and density
and takes the typed name; any other name gets a name-only material, as
before. It always returns a new Material. SharedListNames.Key is the
name normalizer the shared customer/material lists will use.

Behavioral reds (each restored byte-identically): restoring the old
name-only path fails both keep-grade tests; exact-string matching,
dropping the upper-casing or the whitespace collapse fails the
normalized-name test; returning the current instance fails the copy test.
EditNestInfoFormTests cover Load -> Save through the real form; they are
cross-compiled here and execute in the windows-desktop CI job.
2026-10-05 16:31:00 -04:00
aj da0c54f280 feat(ui): preview the highlighted nest's plates in the Open dialog
The Details area of the Database-mode Open dialog now has a plate
preview beside the Plates/Drawings tabs, with a draggable divider. It
draws one plate of the highlighted nest; the arrow buttons below it step
through the plates ("Plate 2 of 5"), and choosing a row on the Plates tab
shows that plate, so the table and the preview stay on the same plate.
The preview is read-only (no selection or drop) and refits when resized.

NestDetails keeps the downloaded nest's plates (PlateLayouts) beside its
rows, so the preview draws the copy already read for the tables with no
second download.

Tests: NestDetails keeps every plate in nest order (fails with the
assignment removed). The Windows form test steps forward with the
button, checks the row follows, and selects a row back.
2026-10-05 11:44:22 -04:00
aj 0446127e11 feat(data): build saved-nest plate and drawing details
The server stores only nest-level metadata, so a browser that shows a
saved nest's plates and drawings has to read them from its archive.
NestDetails.FromNest turns a nest into one row per plate (duplicates,
size, parts and distinct drawings without cutoffs, utilization; 0 for a
zero-size plate rather than NaN) and one row per non-cutoff drawing
(required, nested across every plate's duplicates, remaining, area),
plus the nest's units.

NestDetailsSession loads the details of the highlighted nest. A new
load or Clear supersedes the previous one before cancelling it, so a
load that completes synchronously on cancellation and any late result
or failure of a superseded load are discarded; IsLoading follows only
the latest load.
2026-10-05 11:26:02 -04:00
aj 32db086384 perf(irregular): cap surplus rows in private stripe fills 2026-10-05 09:03:49 -04:00
aj 5f67a51bf1 style(tests): sort imports in fill regression fixtures 2026-10-05 09:03:49 -04:00
aj 20f8b046de fix(cutting): fingerprint only the built-in settings types
The second delta review found four more false-equal classes in the
general reflective fingerprint, all reachable only through custom
settings subclasses: cycle markers that dropped the target ancestor,
display-formatted DateTime/DateTimeOffset, ignored dictionary and set
comparers, and arrays flattened without their dimensions. Safe arrays of
OpenNest elements were also newly refused. Every repair of the generic
traversal opened another such case.

Settings capture now supports exactly the types regeneration already
accepts (OwnedCuttingParameters): CuttingParameters, SequenceParameters,
AssignmentParameters and the built-in lead-in, lead-out and tab types.
Each member is written explicitly, doubles by bit pattern with invariant
numerals and text length-prefixed. Every object's runtime type is checked
before any member is read, so no other type's code runs. A plate-scoped
request whose part or plate settings contain any other type, subclasses
included, is UnsupportedGeometry at capture instead of a Ready plan that
can never apply. A nested settings object replaced by such a type after
capture makes Apply Stale. Detached part-list requests are unaffected.

Coverage tests fail when a supported type gains a property or field the
fingerprint does not write, or when a new built-in lead or tab type is
added without fingerprint support.
2026-10-05 03:16:27 -04:00
aj bb104a07bb fix(cutting): fingerprint settings state without executing foreign code
Delta review found three Important defects and a Minor one in the
settings fingerprint that closed the first freshness gap:

- Accepted settings state was silently omitted: dictionary entries render
  as KeyValuePair structs whose Key/Value are properties, property-backed
  custom structs contribute no public fields, and graphs past the depth
  limit wrote a constant marker, so all three edits fingerprinted equal
  and a changed plate still applied.
- Reading public properties executed arbitrary getters, so a capture
  documented as read-only could mutate live settings (Bump => ++Kerf).
- An enumerable settings member was enumerated at Apply, where its
  enumerator could throw out of the public commit call.
- Fingerprint text used ambient-culture interpolation, so an invariant
  capture compared unequal under a digit-substituting culture.

Traversal is now a closed boundary. OpenNest types render their public
readable properties and fields. Foreign types render only declared
instance fields, which include auto-property backing fields, because a
field read executes no code. Only arrays and List/Dictionary/HashSet/
KeyValuePair are enumerated, with insertion-ordered containers sorted;
other enumerables, delegates and unrepresentable shapes refuse to an
Invalid marker that never compares equal, so refused state is Stale
rather than silently equal. Doubles fingerprint by bit pattern rendered
with invariant formatting, and depth or budget overflow refuses instead
of truncating. A reference already on the path renders as a cycle
marker; built-in lead and tab objects reference settings back.
Capture stores refusals as-is, so a plate with uncaptureable settings
stays plannable and every commit against it reports Stale without
re-reading live state, and a fingerprint that fails on re-read is
likewise Stale, never an exception.
2026-10-05 02:49:23 -04:00
aj 1d8c5fe274 fix(cutting): create plate-scoped requests through a factory
A CuttingPlanRequest constructor overload taking a Plate made the existing
detached call new CuttingPlanRequest(null) ambiguous (CS0121). Plate scope
is now requested with CuttingPlanRequest.ForPlate, and the result summary
describes dependencies and Apply as they now behave.
2026-10-05 00:28:59 -04:00
aj e43a7c99d0 fix(cutting): find nested parts from material bounds
The containment prefilter used the inner part's whole clean-program
bounds, which include rapid endpoints and scribe marks. A remote rapid or
mark could push those bounds outside the host and drop a genuine
inner-before-host prerequisite. Candidate pairs now use the material
extent only (cut and display motions); containment is still proven on
native material.
2026-10-05 00:27:31 -04:00
aj b9b475ab77 fix(cutting): keep plan installation behind the verified service
Review of the atomic Apply found two commit-boundary gaps:

- The plan installer checked only root program references, so a public
  caller could install a payload whose subprograms alias another live
  (even locked) part's program, or share settings between parts. The
  installer and its payload types are now internal; CuttingPlanService.Apply,
  which installs owned copies of independently replayed proposals, is the
  only public path.
- A part placed on two plates in one scope was planned once per plate; one
  plate's install replaced the program the other plate verified as fixed.
  A part repeated anywhere in the scope is now invalid input.
2026-10-05 00:25:43 -04:00
aj d37b38622f fix(cutting): treat classification, settings and malformed programs as stale
Review of the atomic Apply found freshness gaps:

- A drawing's cutoff classification decides lead, material, obstacle and
  dependency treatment but was not captured; changing it after planning
  still applied the old proposal.
- Part and plate cutting settings were compared by reference only, so an
  in-place edit after capture applied (and a regenerated part overwrote
  it); plate settings were not compared at all. Settings are now captured
  as an exact public-state fingerprint.
- A live program whose instruction list was set to null made Apply throw
  instead of returning Stale, and a respelled key in a case-insensitive
  binding dictionary compared equal.

Caller-confirmed planning settings remain planning input: editing them
after capture does not stale the plan and does not leak into the result.
2026-10-05 00:23:48 -04:00
aj 4bbd8454b5 feat(cutting): order cutoffs and nested parts before their hosts
The cutting planner now accepts cutoffs on plate-scoped requests and
plans whole-part prerequisites captured from owned values:

- A cutoff precedes every part its nominal span crosses, using the same
  rule and drawing-reference matching as automatic sequencing; a cutoff
  without a definition precedes every part. Cutoffs stay fixed programs,
  need no lead-in and never become rapid obstacles; rapids into and out
  of them are still checked.
- A part proven, on native clean material, to lie inside a cutout of
  another part precedes that host. Touching or crossing boundaries are
  ambiguous and refuse; a part in a concave pocket has no dependency.
- Both searches only expand ready parts, a preserved order that breaks a
  prerequisite is a constraint conflict, and final replay rechecks the
  captured prerequisites instead of trusting the search.
2026-10-05 00:01:29 -04:00
aj 9c530ca7d2 feat(cutting): apply verified plans atomically
Plate-scoped cutting plan requests now record the plate's exact state at
capture, and CuttingPlanService.Apply installs Ready, replayed proposals
for a whole scope at once:

- Any change after capture (order, pose bits, program reference or
  in-place content, drawing program, lock/lead-in flags, settings,
  quantity, size, quadrant or cutoff definitions) returns Stale with
  nothing changed.
- Order changes without PartAdded/PartRemoved, so drawing quantities and
  sentinel plates are untouched; ObservableList.Reorder exposes the same
  operation and Plate.PartsReordered is raised once per changed plate.
- Regenerated parts receive owned copies of the replayed program and of
  the settings captured with the request; fixed programs stay in place.
- An install failure restores every plate exactly; an observer failure
  after publication is reported as a refresh error, not a rollback.
2026-10-04 23:48:28 -04:00
aj 7127884584 fix(cutting): start tabbed lead-outs at the trimmed cut end
A tab trims the perimeter short of its entry, but the lead-out was still
generated from the nominal entry point. An arc lead-out therefore started
off its own radius (ExecutionMotionReader rejected it as inconsistent), and
a line lead-out ran diagonally back toward the entry.

Every lead-out style on a tabbed perimeter now leaves from the trimmed
cut's actual end, on that entity's normal, so arcs are tangent and the tab
gap stays uncut. Untabbed contours and the corner run-out rules are
unchanged. Malformed legacy output is still refused, never refit.

Red before the fix: the three tabbed arc cases threw "Arc has zero or
inconsistent radius" and the line case ended at y=5 instead of 4.8. Keeping
the entry's normal at the actual end fails the curved-perimeter case.
2026-10-04 23:13:41 -04:00
aj 6f7652ee83 fix(cutting): preserve clean geometry through shared graph rotation 2026-10-04 22:26:22 -04:00
aj fef93cbfa5 style(cutting): format emission characterization initializers 2026-10-04 22:10:41 -04:00
aj e8d974a2db fix(cutting): certify complete selected contour programs 2026-10-04 22:02:56 -04:00
aj 9f7580a486 fix(cutting): bind replay proposals to exact captured pose bits 2026-10-04 21:56:49 -04:00
aj fb7ef6fd0d fix(cutting): retain authored motion metadata in owned programs 2026-10-04 21:56:49 -04:00
aj e00aa113a0 fix(cutting): validate original graphs before capture clones 2026-10-04 21:56:49 -04:00
aj d7204e8d07 fix(cutting): share only exact prepared circle programs 2026-10-04 21:36:40 -04:00
aj 1597ee9069 fix(cutting): guard material runtime semantics before capture 2026-10-04 21:36:40 -04:00
aj d1109aaa43 fix(cutting): refuse uncertain native circular contacts 2026-10-04 21:36:40 -04:00
aj 70d886e4cf feat(cutting): jointly plan contour order and entry points 2026-10-04 21:12:55 -04:00
aj 018e4e3dd4 feat(cutting): validate actual leads against owned material 2026-10-04 20:51:23 -04:00
aj e71fcea73d feat(cutting): emit owned contours in explicit order 2026-10-04 20:45:15 -04:00