Commit Graph
118 Commits
Author SHA1 Message Date
aj 1f637ca43c merge: integrate cutout corner lead-in bisectors 2026-09-28 19:40:02 -04:00
aj 648b0eaca5 fix(cnc): bisect inside cutout corners for straight lead-ins 2026-09-28 19:25:40 -04:00
aj b254a0bd3e feat(io): persist part cutting programs and plate parameters 2026-09-28 19:17:59 -04:00
aj 6803d7519f fix(posts): post CI Fiber cut-offs in their sequence, not last
b0997f6 moved every cut-off after the parts. Plate.Parts order is the
cut sequence, and the user sets each cut-off's place in it (Set
Sequence), so the post must follow it rather than reorder. Cut-offs
still post as uncompensated open lines with no lead-in.
2026-09-28 18:41:06 -04:00
aj 26252b333a docs(posts): record M50 as the confirmed CI Fiber pallet change
The machine owner confirmed M50 swaps pallets (the sample's M50 before
M30 moves the cut sheet out for unloading). Only the single-program
between-sheet sequence remains unconfirmed.
2026-09-28 18:22:36 -04:00
aj c219ec4e66 feat(posts): CI Fiber one program per sheet, configurable pallet change
Multi-sheet nests previously went into one program with a single header
size and one M50 at the end, so sheet 2 would cut into sheet 1's
skeleton. New Sheets settings:

- One program per sheet (default on): JOB.cnc -> JOB-1.cnc, JOB-2.cnc,
  each a full program with its own size and pallet change (CL-series
  batch rule, EM-423 7.4). Single-sheet nests keep the chosen name.
- Off: one program, with /L "L0" + pallet change between sheets;
  mixed sheet sizes are rejected.
- Pallet change code (default M50, unconfirmed for multi-sheet CI Fiber
  runs; documented as a release blocker).

All sheets are validated and rendered before any file is written.
IMultiFilePostProcessor lets the desktop app confirm overwrites of every
target file and list what was saved, and the console print each file.
2026-09-28 18:22:36 -04:00
aj 35aa64fe4e feat(posts): sectioned settings editor for CI Fiber post
Replace the generic PropertyGrid for configs that opt in via
PostSettingAttribute: a section list (Machine, Material, Program output,
Macros) with labelled fields, help text, numeric ranges and an editable
material-code table. Edits apply only when OK validates every field.
Unannotated configs (Cincinnati CL, GravographIS) keep the PropertyGrid.
2026-09-28 18:21:07 -04:00
ajandClaude Opus 5.5 b0997f614b fix(post): post sheet cut-offs in CI Fiber without comp or lead-in
Posting a nest with a sheet cut-off threw because the CI Fiber writer
treated every contour as a compensated part contour and requires a
linear lead-in after G41/G42 (TF5200 13.2.4.1). Cut-offs are open
centreline cuts with no lead-in and no inside/outside, so they now post
without G41/G42 and run after every part on the sheet so the sheet is
not severed before the parts are cut (matching the CL post).

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
2026-09-28 14:14:07 -04:00
aj 2b78fb3a75 fix(geometry): resolve blocking contacts across directional slide paths 2026-09-27 23:24:31 -04:00
aj 27948ba8cf docs(posts): replace bundled manual with implementation references 2026-09-27 19:52:25 -04:00
aj 1fdede396b ci(release): bundle and verify external nesting engines 2026-09-27 19:11:14 -04:00
aj 1b9988a1ba ci(release): build and verify Windows desktop packages 2026-09-27 18:57:38 -04:00
aj ca1902e075 fix(bestfit): stop at internal arc tangency 2026-09-27 16:35:53 -04:00
aj bc5fd86996 test(fill): characterize unchanged-row validation reuse 2026-09-27 15:10:01 -04:00
aj 1b23ad79f2 perf(fill): reuse part triangulations within an overlap check
After 1b, triangulating both polygons on every pair was the largest
remaining overlap cost (27% of main-thread samples on the corpus job).
PartOverlapChecker now triangulates each part at most once per check,
lazily after the bounding-box gate, and passes the triangles to a new
internal Collision.HasOverlap overload that runs the unchanged
OverlapRegions body. Triangles are only read by clipping and hole
subtraction, so reuse gives identical verdicts.

Verification:
- 49,000 seeded decisions with reused triangles match LegacyCollision;
  triangles stay bit-identical to a fresh triangulation afterwards.
- Debug PolygonTriangulations: 246 -> 40 and 64 -> 36 per grid check;
  sharing triangles per Program instead fails 23 tests.
- Corpus job (169 parts, --engines Default --parallel 1): median
  13,398 -> 12,702 ms over 4+4 alternating runs vs 1b, identical
  outcomes; serialized layout byte-identical to the base.

Also records the Follow-up B' (Slices 1a, 1b, 2a) measurements in
docs/performance/fill-performance.md.
2026-09-27 13:49:46 -04:00
aj a27290a29c perf(fill): prepare overlap polygons once per check
Both HasOverlappingParts loops rebuilt each part's polygon from its
Program on every pair. PartOverlapChecker prepares each distinct Program
(reference identity) once and each part's world polygon once per call,
then uses the overlap-only Collision.HasOverlap. Loop order, bounding-box
prefilter, early exit and returned indices are unchanged; Part.Intersects
shares the material/polygon recipe and still returns crossing points.

Verification:
- Frozen LegacyPartOverlap differential (original Intersects and both
  loops): verdicts, indices and world polygons bit-identical across fill
  grids, patterns, touching/epsilon gaps, scribe/rapid/empty programs.
- Debug OverlapPolygonPreparations: 246 -> 1 and 64 -> 2 per check.
- Corpus job (169 parts, --engines Default --parallel 1, with 1a):
  median 18,885 -> 13,464 ms over 4+4 alternating runs, identical
  outcomes; serialized layout byte-identical to the base.
2026-09-27 13:34:04 -04:00
aj 0df2587cf2 perf(fill): reuse offset geometry for translated copies
FillLinear re-prepared offset perimeter geometry (ConvertProgram ->
ShapeProfile -> OffsetOutward) for every part it measured, although
tiled copies share one Program and differ only by Location. A CPU
profile of a 169-part Default job put 62% of wall time there.

Prepare each distinct Program (reference identity) once per public
Fill/FillRow call in local frame, then clone and translate for each
location. The cache is created per call and passed down privately
because FillHelpers.FillPattern calls Fill concurrently on one
instance. PartGeometry gains a local-frame Program overload that the
Part overload now delegates to.

Evaluation order, lazy preparation, fallbacks and tiling are
unchanged. Differential tests against a frozen copy of the previous
FillLinear check bitwise equality, including concurrent calls; Debug
work tests pin preparation counts. With the thread pool capped at one
worker, before/after whole-job layouts are byte-identical. The
Default corpus job median drops from 40,715 to 18,810 ms.
2026-09-26 20:24:34 -04:00
aj 1d1c60daa7 docs(fill): record combined initial-batch acceptance 2026-09-26 11:25:17 -04:00
aj 1e8e532063 perf(fill): skip feature extraction without an angle model 2026-09-26 10:02:15 -04:00
aj 8188533d72 perf(ml): support scalar-only angle features 2026-09-26 00:02:28 -04:00
aj 6863c8bdb1 docs(fill): clarify Task 3 evidence retention 2026-09-25 21:46:31 -04:00
aj 4553f8afad perf(fill): avoid redundant bounds recomputation 2026-09-25 21:45:03 -04:00
aj 4ec92c95ec docs: share coding-agent guidance through AGENTS.md 2026-09-25 20:03:42 -04:00
aj b2c864a328 docs(fill): synchronize performance workflow guidance 2026-09-25 19:59:02 -04:00
aj 6efa6b1117 perf(fill): remove discarded extents pitch geometry 2026-09-25 19:52:19 -04:00
aj cec7396da6 perf(fill): avoid unused scores with custom comparers 2026-09-25 17:18:15 -04:00
aj b318950a54 perf(fill): short-circuit default comparisons by count 2026-09-25 16:43:09 -04:00
ajandClaude Opus 4.6 e63be93051 fix: emit G52 bracket for hole sub-program calls
CincinnatiSheetWriter.WriteHoleSubprogramCall emitted
`M98 P<num> X<x> Y<y>`, but per manual §3.98 ("M98 SUB-PROGRAM CALL
WITH NO ARGUMENTS") M98 takes only P and L — the X/Y had no defined
meaning to the control. The intent was to position the sub-program at
the hole center, which is what G52 is for per §1.52 ("local work
coordinate system") and which explicitly does not move the nozzle.

Emit the documented G52 bracket instead:
  G52 X<hole.x> Y<hole.y>
  M98 P<holeSubNum>
  G52 X0 Y0

The hole sub-program is authored in hole-local coordinates, so its
first rapid (the lead-in to the pierce point) resolves to the absolute
pierce under the G52 shift and moves the tool directly there from the
previous feature's end — no phantom rapid to the hole center.

Also add docs/cincinnati-post-output.md as the reference for the full
post output format, with every emitted G/M code cross-referenced to
the Cincinnati programming manual. Un-ignore docs/ (docs/superpowers/
stays ignored) and track the PDF manual alongside the reference.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-10 08:21:15 -04:00
ajandClaude Opus 4.6 3a0267c041 chore: add docs/ to gitignore and remove tracked superpowers docs
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-29 21:01:20 -04:00
ajandClaude Opus 4.6 d6184fdc8f docs: add implementation plan for direct arc conversion
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-27 14:47:13 -04:00
ajandClaude Opus 4.6 d61ec1747a docs: add design spec for direct spline/ellipse to arc conversion
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-27 14:39:10 -04:00
ajandClaude Opus 4.6 e9678c73b2 chore: remove remaining stale plan docs
All features have been implemented; docs recoverable from git history.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-21 00:14:18 -04:00
ajandClaude Opus 4.6 4060430757 chore: remove stale superpowers docs and update gitignore
Remove implemented plan/spec docs from docs/superpowers/ (recoverable
from git history). Add .superpowers/ and launchSettings.json to gitignore.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-21 00:13:01 -04:00
ajandClaude Opus 4.6 d39b0ae540 docs: add NFP best-fit strategy implementation plan
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-20 16:45:50 -04:00
ajandClaude Opus 4.6 ee5c77c645 docs: address spec review — coordinate correction, edge cases
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-20 16:32:12 -04:00
ajandClaude Opus 4.6 4615bcb40d docs: add NFP best-fit strategy design spec
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-20 16:28:40 -04:00
ajandClaude Opus 4.6 f0a3547bd1 docs: add trim-to-count implementation plan
Three tasks: add TrimToCount with tests, replace shrink loop, replace
Take(N) in DefaultNestEngine.Fill.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-20 00:01:39 -04:00
ajandClaude Opus 4.6 fe2a293128 docs: address spec review feedback for trim-to-count
Clarify sort direction (ascending, keep nearest to origin), document
parameter changes, MeasureDimension behavior, and behavioral trade-off.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-19 23:56:14 -04:00
ajandClaude Opus 4.6 11f605801f docs: add trim-to-count design spec
Replace expensive ShrinkFiller re-fill loop with axis-aware edge-sorted
trim. Also replaces blind Take(N) in DefaultNestEngine.Fill.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-19 23:53:35 -04:00
ajandClaude Opus 4.6 2cb2808c79 docs: add lead item rotation design spec for strip nesting
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-19 18:15:50 -04:00
ajandClaude Opus 4.6 1bc635acde docs: add iterative shrink-fill implementation plan
Includes fix for unlimited qty items (Quantity <= 0) that
RemnantFiller.FillItems silently skips. Workaround: convert
to estimated max capacity before passing in.

Also removes caliper angle sections from spec — RotationAnalysis
already feeds the caliper angle via FindBestRotation.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-19 10:26:08 -04:00
ajandClaude Opus 4.6 ed555ba56a docs: clarify data flow, FillScore context, and quantity semantics in spec
Addresses spec review feedback: clarify fillFunc wrapping data flow,
specify FillScore comparison context, note Quantity <= 0 means unlimited,
annotate CaliperAngle as radians, remove RemnantFinder return claim.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-19 10:17:15 -04:00
ajandClaude Opus 4.6 20aa172f46 docs: add iterative shrink-fill design spec
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-19 10:13:45 -04:00
ajandClaude Opus 4.6 9a58782c46 merge: resolve conflicts from remote nesting progress changes
Kept using OpenNest.Api in Timing.cs and EditNestForm.cs alongside
remote's reorganized usings and namespace changes.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-19 09:35:25 -04:00
ajandClaude Opus 4.6 4be0b0db09 docs: add Nest API implementation plan
9-task plan covering: project skeleton, CutParameters migration, request/response
types, NestResult rename, .opnest→.nest rename, NestWriter Stream overload,
NestResponse persistence, NestRunner with multi-plate loop, and verification.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-19 07:59:23 -04:00
ajandClaude Opus 4.6 2f5d20f972 docs: add Nest API design spec
Design for OpenNest.Api project providing a stateless NestRequest/NestResponse
facade over the engine, IO, and timing layers. Includes CutParameters unification,
multi-plate loop, .nestquote persistence format, and .opnest → .nest rename.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-19 07:46:33 -04:00
ajandClaude Opus 4.6 0f953b8701 docs: add two-bucket preview spec and plan
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-18 22:48:25 -04:00
ajandClaude Opus 4.6 24ed878d8e docs: add Compactor refactor implementation plan
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-18 20:12:23 -04:00
ajandClaude Opus 4.6 a1810db96d docs: add NestProgressForm redesign v2 implementation plan
6-task plan covering PhaseStepperControl, DensityBar, form rewrite,
color-coded flash & fade, Accept/Stop buttons, and caller changes.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-18 17:22:49 -04:00
ajandClaude Opus 4.6 39d656ad21 docs: add NestProgressForm redesign v2 spec
Phase stepper, grouped panels, density sparkline bar,
color-coded flash & fade, and Accept/Stop buttons.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-18 17:16:42 -04:00