5 Commits
Author SHA1 Message Date
ajandClaude Opus 5.5 98f8e98230 fix(cutting): curved leads meet the cut tangentially; arc lead-in sweep
Curved leads turned with the contour winding, which is backwards on outside
perimeters: arc lead-ins arrived against the cut, and Line + Arc / arc
lead-outs went the long way round on one winding. LeadTurn now gives the
arc's turn direction for emission, the pierce-zone check and the preview,
and the arc geometry mirrors with it.

At convex outside corners, curved lead-ins use the first-cut edge's normal
and arc lead-outs the last-cut edge's, whichever edge was picked.

ArcLeadIn gains SweepAngle (degrees, (0, 180], default 180) in the cutting
panel, settings, nest files and cut pins; older files read as 180.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
2026-10-25 23:50:30 -04:00
ajandClaude Opus 5.5 d4269c1f06 refactor(cutting): merge circle lead settings into internal leads
Full circles now take InternalLeadIn/InternalLeadOut like every other
cutout; the ArcCircle lead settings and the cutting panel's Arc / Circle
tab are removed. Circle-specific geometry handling (radius clamp, angle
rounding, pierce zone) is unchanged.

Older nest files and desktop settings still load: their arcCircleLeadIn/
arcCircleLeadOut keys are ignored and no longer written, so re-planned
circles take the internal leads. Saved part programs are untouched.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
2026-10-24 21:20:09 -04:00
ajandClaude Opus 5.5 8c7dc41ce8 feat(planning): warn about tipping parts and retire legacy lead-in assignment
Plan Cutting is now the only automatic lead-in assignment, and parts the
support grid cannot hold level are reported wherever they lack a
steadying tab.

- Remove Assign Lead-ins (plate and nest), LeadInAssigner, the lead-in
  tool's Auto-Assign button and the Auto Tab size range; old settings
  with autoTab sizes still load
- Manual Place Lead-in tabs the clicked entry when support tabs are on
  and the grid cannot hold the part (SupportTabSettings)
- New PartSupport finding: Plan Cutting replay and best-effort plans
  warn when a drawing pin, a lead-in that does not fit or no single tab
  leaves a part unsteady; the pre-post review checks each placed
  program's outside tab gap. These warnings replace the advisory
  weak-tab notes; only the inside-corner tab note stays advisory, and
  never for a pin
- Pinned perimeters keep their pin but carry the support analysis
- Draw grid points as pixel-snapped squares without anti-aliasing
- Post fixtures build lead-ins through a test-only TestLeadIns helper
- Docs: support tabs, pre-post verification and planner notes

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
2026-10-20 23:54:40 -04:00
ajandClaude Opus 5.5 6676f9f6f1 feat(cutting): keep lead-in pierces clear of material with an opt-in pierce diameter
Thick plate pierces leave a crater wider than the kerf. CuttingParameters.PierceDiameter
(Cutting Settings > Pierce Diameter, 0 = off) requires every lead-in pierce to keep half
of it from all part material: its own contour, its holes and every other part.

- LeadPathValidator checks the zone during Plan Cutting candidate checks and final
  replay; fixed emissions warn as usual. No-fit findings explain the zone.
- PierceZoneReview reports Pierce zone warnings before posting for leads from any source.
- Holes whose configured pierce is inside the zone move it toward the hole's PolyLabel
  pole (round holes: the centre), as close to the contour as the zone allows; a hole
  too small for the zone is pierced at its pole and the shortfall is still reported.
- Straight corner leads and round-hole clamping use the larger of PierceClearance and
  the zone radius. The manual lead-in preview shares the Core rules.
- Persisted through the DTO, owned copies and state fingerprint.

Perimeter fallback is not included; see docs/geometry/pierce-zone.md.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
2026-10-19 01:56:27 -04:00
aj b254a0bd3e feat(io): persist part cutting programs and plate parameters 2026-09-28 19:17:59 -04:00