Files
OpenNest/OpenNest.Core/Geometry/KeepOutOverlap.cs
T
aj 9df9a802cd fix(clamps): flatten part material conservatively for tiny clamps
Fine inscribed flattening still let a native arc cut 6.2e-7 into a 1e-5
clamp unseen: less than one chord's sag, so the layout check, interactive
fill and Check Overlaps all called it clear. Tiny-clamp checks now
circumscribe perimeter arcs and inscribe cutout arcs (lines stay exact), so
the polygons hold every bit of real material. Any real overlap is reported;
the cost is a possible report within the tolerance of an arc, never a false
clear. The analyzer builds the same polygons instead of a second
OverlapMaterial read.

PM 407f5eb7-329f-41e4-947e-64ad52aa4034 (delta review s6-delta-review.md)
2026-10-13 18:15:50 -04:00

152 lines
5.8 KiB
C#

using System.Collections.Generic;
namespace OpenNest.Geometry;
/// <summary>
/// Tolerance-free test of material against an axis-aligned keep-out rectangle, for
/// rectangles too small for the tolerance-based overlap machinery (validation offsets,
/// Clipper grids, triangulation and vector equality work at 1e-3 to 1e-5 scale and collapse
/// such a rectangle, PM 6859db53). Positive-area overlap only: flush contact is clear, as
/// everywhere else.
/// </summary>
public static class KeepOutOverlap
{
/// <summary>The scale below which tolerance-based overlap tests are not trusted for a
/// keep-out rectangle (the validation outline chord tolerance).</summary>
public const double ToleranceFreeBelow = 0.001;
/// <summary>A keep-out narrower than <see cref="ToleranceFreeBelow"/> on either axis.</summary>
public static bool NeedsToleranceFreeTest(Box keepOut) =>
keepOut.Length < ToleranceFreeBelow || keepOut.Width < ToleranceFreeBelow;
/// <summary>
/// Chord tolerance for flattening real part material against <paramref name="keepOut"/>:
/// a quarter of its smaller side, at most <see cref="ToleranceFreeBelow"/>.
/// </summary>
public static double FlatteningTolerance(Box keepOut) =>
System.Math.Min(ToleranceFreeBelow, System.Math.Min(keepOut.Length, keepOut.Width) / 4);
/// <summary>
/// A part's native contours flattened for a tiny keep-out, never through a grid-rounding
/// offset: lines exact, arcs at <see cref="FlatteningTolerance"/>, perimeter arcs
/// circumscribed and cutout arcs inscribed, so the polygons hold all real material and
/// any real overlap is found. The price is a possible report within that tolerance of
/// an arc, never a false clear.
/// </summary>
public static (Polygon Perimeter, List<Polygon> Holes) ConservativePolygons(ShapeProfile profile, Box keepOut)
{
var tolerance = FlatteningTolerance(keepOut);
var perimeter = profile.Perimeter.ToPolygonWithTolerance(tolerance, circumscribe: true);
var holes = new List<Polygon>(profile.Cutouts.Count);
foreach (var cutout in profile.Cutouts)
holes.Add(cutout.ToPolygonWithTolerance(tolerance));
return (perimeter, holes);
}
/// <summary>
/// <see cref="MaterialEnters"/> on <see cref="ConservativePolygons"/>, translated by
/// <paramref name="offset"/>.
/// </summary>
public static bool ProfileEnters(ShapeProfile profile, Vector offset, Box keepOut)
{
var (perimeter, holes) = ConservativePolygons(profile, keepOut);
perimeter.Offset(offset);
foreach (var hole in holes)
hole.Offset(offset);
return MaterialEnters(perimeter, holes, keepOut);
}
/// <summary>
/// True when the material (perimeter minus holes) shares positive area with the open
/// rectangle: some boundary edge runs through its interior, or its interior lies wholly
/// inside the material (tested at its centre).
/// </summary>
public static bool MaterialEnters(Polygon perimeter, IReadOnlyList<Polygon> holes, Box box)
{
if (RingEnters(perimeter, box))
return true;
if (holes != null)
foreach (var hole in holes)
if (RingEnters(hole, box))
return true;
var centre = new Vector((box.Left + box.Right) / 2, (box.Bottom + box.Top) / 2);
if (!Contains(perimeter, centre))
return false;
if (holes != null)
foreach (var hole in holes)
if (Contains(hole, centre))
return false;
return true;
}
private static bool RingEnters(Polygon ring, Box box)
{
var vertices = ring.Vertices;
var count = vertices.Count;
for (var i = 0; i < count; i++)
{
var next = vertices[(i + 1) % count];
if (SegmentEntersOpenBox(vertices[i], next, box))
return true;
}
return false;
}
/// <summary>Liang-Barsky clip against the open rectangle; a positive-length part of the
/// segment must lie strictly inside it.</summary>
private static bool SegmentEntersOpenBox(Vector p, Vector q, Box box)
{
var dx = q.X - p.X;
var dy = q.Y - p.Y;
var t0 = 0.0;
var t1 = 1.0;
return Clip(-dx, p.X - box.Left, ref t0, ref t1)
&& Clip(dx, box.Right - p.X, ref t0, ref t1)
&& Clip(-dy, p.Y - box.Bottom, ref t0, ref t1)
&& Clip(dy, box.Top - p.Y, ref t0, ref t1)
&& t0 < t1;
}
/// <summary>Restricts [t0, t1] to the parameters where <c>denominator * t &lt; numerator</c>.</summary>
private static bool Clip(double denominator, double numerator, ref double t0, ref double t1)
{
if (denominator == 0)
return numerator > 0;
var r = numerator / denominator;
if (denominator < 0)
{
if (r >= t1)
return false;
if (r > t0)
t0 = r;
}
else
{
if (r <= t0)
return false;
if (r < t1)
t1 = r;
}
return true;
}
/// <summary>Even-odd ray cast; exact for a point that is not on the ring (callers only
/// ask after ruling out any edge through the rectangle containing the point).</summary>
private static bool Contains(Polygon ring, Vector point)
{
var inside = false;
var vertices = ring.Vertices;
var count = vertices.Count;
for (int i = 0, j = count - 1; i < count; j = i++)
{
var a = vertices[i];
var b = vertices[j];
if ((a.Y > point.Y) != (b.Y > point.Y)
&& point.X < (b.X - a.X) * (point.Y - a.Y) / (b.Y - a.Y) + a.X)
inside = !inside;
}
return inside;
}
}