Files
OpenNest/Posts/OpenNest.Posts.CincinnatiCIFiber/CIFiberPostConfig.cs
T
aj 82feb78b0f feat(posts): add Cincinnati CI Fiber (TF5200) post-processor
New post-processor plugin OpenNest.Posts.CincinnatiCIFiber for the CI
Fiber laser family (nLight CLX / Beckhoff TF5200 / Precitec ProCutter,
e.g. the CI Fiber 4020 8kW). Named by machine family, not table size.

Emits the machine program contract of the Cincinnati-supplied sample NC
(12992-4SS_NEST.nc): V.E.* header, restart jump, per-part V.E.R4 blocks,
per-contour N labels with V.E.R3, skippable /L macro lines (L0/L2+G41
interior, L4+G42 exterior, L6 cut-on, ZHSOFF cut-end), G162 incremental
arc I/J, trimmed 3-decimal spaceless coordinates, CRLF, M50/M30/%.

Contour classification (interior vs exterior) derives from the material
side of the closed cut path, not hardcoded winding. SubProgramCall holes
are flattened to sheet coordinates (rotation-safe). Arc lead-ins are
rejected per TF5200 13.2.4.1 (first motion block after G41/G42 selection
must be linear). Table envelope (default 160.25 x 81.25 in) validated.

Tests: structure golden on a square-with-hole nest, rotated-hole flatten,
coordinate format, arc-lead-in rejection, table validation, suppressed/
scribe skipping, plus a SkippableFact regression against the real sample
NC (109 parts, 2071 contours, L2=1962, L4=109, perimeter vertices match
within 0.001). Fixtures configure through OpenNest.Tests/test-config.json
and the regression skips when absent.
2026-09-27 04:10:22 -04:00

124 lines
5.4 KiB
C#

using System;
using System.Collections.Generic;
using System.ComponentModel;
namespace OpenNest.Posts.CincinnatiCIFiber
{
/// <summary>
/// Configuration for the Cincinnati CI Fiber (TF5200 / nLight CLX) post-processor.
/// All layer macro names, header variable names and the material code map are
/// editable so the post can serve other CI Fiber tables, not only the 4020.
/// </summary>
public class CIFiberPostConfig
{
/// <summary>Emitted in the "( CONFIGURATION - ... )" header comment.</summary>
[DisplayName("Configuration name")]
public string ConfigurationName { get; set; } = "CI FIBER 8K";
/// <summary>
/// Decimal places for posted coordinates and header values. The sample
/// machine program posts 3 decimals for inch units.
/// </summary>
[DisplayName("Posted accuracy")]
public int PostedAccuracy { get; set; } = 3;
/// <summary>Value for V.E.UNIT when the nest is in inches.</summary>
[DisplayName("Unit code (inches)")]
public int InchUnitCode { get; set; } = 1;
/// <summary>
/// Value for V.E.UNIT when the nest is in millimeters. The TF5200
/// metric unit code is unconfirmed; adjust if the controller rejects 0.
/// </summary>
[DisplayName("Unit code (millimeters)")]
public int MetricUnitCode { get; set; } = 0;
/// <summary>Emit the V.E.SHEET_WEIGHT header variable (value 0).</summary>
[DisplayName("Emit sheet weight")]
public bool EmitSheetWeight { get; set; } = false;
/// <summary>Skip contours whose moves are all LayerType.Scribe (marks).</summary>
[DisplayName("Skip scribe layer")]
public bool SkipScribe { get; set; } = true;
/// <summary>Maximum plate length (X) this configuration drives; 0 disables the check.</summary>
[DisplayName("Maximum table X")]
public double MaxTableX { get; set; } = 160.25;
/// <summary>Maximum plate width (Y) this configuration drives; 0 disables the check.</summary>
[DisplayName("Maximum table Y")]
public double MaxTableY { get; set; } = 81.25;
/// <summary>Comment text after the "( PART:" prefix for each part.</summary>
[DisplayName("Part comment")]
public string PartComment { get; set; } = "";
/// <summary>Skippable global subroutine used to cancel comp / park between features.</summary>
[DisplayName("Layer: cancel (L0)")]
public string LayerCancel { get; set; } = "L0";
/// <summary>Skippable global subroutine for interior lead-in plus G41.</summary>
[DisplayName("Layer: interior leadin (L2)")]
public string LayerInteriorLeadin { get; set; } = "L2";
/// <summary>Skippable global subroutine for exterior lead-in plus G42.</summary>
[DisplayName("Layer: exterior leadin (L4)")]
public string LayerExteriorLeadin { get; set; } = "L4";
/// <summary>Skippable global subroutine that switches the cut layer on.</summary>
[DisplayName("Layer: cut on (L6)")]
public string LayerCut { get; set; } = "L6";
/// <summary>Skippable global subroutine at the end of each contour (head separation / comp off).</summary>
[DisplayName("Layer: cut end (ZHSOFF)")]
public string LayerCutEnd { get; set; } = "ZHSOFF";
/// <summary>External program called once at program start.</summary>
[DisplayName("Start macro")]
public string ProgramStartMacro { get; set; } = "PROGRAMSTART.NC";
/// <summary>External program called after the last sheet.</summary>
[DisplayName("End macro")]
public string ProgramEndMacro { get; set; } = "PROGRAMEND.NC";
/// <summary>Material name (case-insensitive) to machine material code map for V.E.MATERIAL.</summary>
[DisplayName("Material codes")]
public Dictionary<string, string> MaterialCodes { get; set; } =
new(StringComparer.OrdinalIgnoreCase) { ["Mild Steel"] = "MSN" };
/// <summary>Fallback V.E.MATERIAL code when the material name has no mapping.</summary>
[DisplayName("Default material code")]
public string DefaultMaterialCode { get; set; } = "MSN";
public string ResolveMaterialCode(string materialName)
{
if (!string.IsNullOrWhiteSpace(materialName)
&& MaterialCodes != null
&& MaterialCodes.TryGetValue(materialName.Trim(), out var code)
&& !string.IsNullOrWhiteSpace(code))
return code;
return DefaultMaterialCode ?? "MSN";
}
/// <summary>
/// Throws if the plate exceeds the configured table envelope.
/// Zero limits disable the check.
/// </summary>
public void ValidateTableSize(double lengthX, double widthY)
{
if (MaxTableX > 0 && lengthX > MaxTableX + ToleranceEpsilon)
throw new InvalidOperationException(
$"Plate length {lengthX:0.###} exceeds maximum table X {MaxTableX:0.###}."
);
if (MaxTableY > 0 && widthY > MaxTableY + ToleranceEpsilon)
throw new InvalidOperationException(
$"Plate width {widthY:0.###} exceeds maximum table Y {MaxTableY:0.###}."
);
}
private const double ToleranceEpsilon = 1e-6;
}
}