Commit Graph

220 Commits

Author SHA1 Message Date
fdb4a2373a fix: simplify Shape.OffsetOutward winding normalization and sync designer
OffsetOutward now normalizes to CW winding before offsetting instead of
trial-and-error with bounding box comparison. CadConverterForm designer
regenerated with new entityView1 properties.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-29 21:01:46 -04:00
036f723876 fix: update PlateView fill path and sync stats with preview
- Route best-result updates to progress form preview in
  PlateView.FillWithProgress (Ctrl+F path) — was still using
  the old SetStationaryParts approach
- Only update results stats (parts, density, area) when
  IsOverallBest so they match the preview display

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-29 20:56:41 -04:00
21a5d3b026 feat: route best-result updates to progress form preview
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-29 19:59:51 -04:00
0607c6c7c5 feat: add UpdatePreview method and PreviewPlate property
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-29 19:58:47 -04:00
c8cfeb3c6b feat: add SplitContainer and PlateView to NestProgressForm layout
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-29 19:57:12 -04:00
028b1fabfc fix: move bend line action links above list for more vertical space
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-29 18:32:53 -04:00
953429dae9 fix: add overlap safety check and diagnostics to FillGrid Step 2
FillGrid had no overlap check after perpendicular tiling of the row
pattern (Step 2), unlike Step 1 which had one. When geometry-aware
FindPatternCopyDistance underestimated row spacing, overlapping parts
were returned unchecked.

Changes:
- Make FillLinear.HasOverlappingParts shape-aware (bbox pre-filter +
  Part.Intersects) instead of bbox-only, preventing false positives on
  interlocking pairs while catching real overlaps
- Add missing overlap safety check after Step 2 perpendicular tiling
  with bbox fallback
- Add diagnostic Debug.WriteLine logging when overlap fallback triggers,
  including engine label, step, direction, work area, spacing, pattern
  details, and overlapping part locations/rotations for reproduction
- Add FillLinear.Label property set at all callsites for log traceability
- Refactor LinearFillStrategy and ExtentsFillStrategy to use shared
  FillHelpers.BestOverAngles helper for angle-sweep logic

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-28 22:08:38 -04:00
d1a701a7f7 refactor: move shared GetRectangle to Action base class
Both ActionSelect and ActionZoomWindow had identical 29-line
GetRectangle methods; consolidate into the common base class.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-28 16:16:00 -04:00
8104bd3626 feat: rotate bend labels parallel to bend line and center them
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-28 14:36:10 -04:00
ae262b8a77 feat: add scrollbar and arrow key navigation to FileListControl
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-28 13:53:36 -04:00
afbbc9ed79 feat: improve EntityView labels for circles and small entities
Place circle labels on the circumference using golden angle distribution
so concentric circles don't overlap. Hide labels when the entity is too
small on screen to fit the badge.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-28 10:05:32 -04:00
6071e6fa14 refactor: remove Plate menu Fill and Fill Area items replaced by Ctrl+F
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-28 09:54:15 -04:00
afdd386456 feat: add entity index labels toggle to EntityView and CadConverterForm
Labels are drawn at each entity's midpoint with a filled background
circle for readability. Toggle via "Labels" checkbox in the detail bar.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-28 09:49:07 -04:00
2db8c49838 feat: add etch mark entities from bend lines to CNC program pipeline
Etch marks for up bends are now real geometry entities on an ETCH layer
instead of being drawn dynamically. They flow through the full pipeline:
entities → FilterPanel layers → ConvertGeometry (tagged as Scribe) →
post-processor sequencing before cut geometry.

Also includes ShapeProfile normalization (CW perimeter, CCW cutouts)
applied consistently across all import paths, and inward offset support
for cutout shapes in overlap/offset polygon calculations.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-28 00:42:49 -04:00
d27dee3db9 feat: add MachineConfigForm editor with tree navigation and MainForm menu integration
Wires the OpenNest.Data layer into the UI: adds project reference, creates MachineConfigForm (tree-based editor for machines/materials/thicknesses with import/export), and adds Tools > Machine Configuration... menu item.

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-03-27 20:27:44 -04:00
ae9a63b5ce feat: add Parts/Groups tabs with editable material, thickness, and per-group plate sizes
- Parts tab: shows all BOM items, editable Material/Thickness for
  matched rows, grayed-out rows for items without DXF files
- Groups tab: auto-computed from parts with editable Plate Width/Length
  per material+thickness group
- Editing Material/Thickness on Parts tab immediately re-groups
- Per-group plate sizes preserved across re-groups

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-27 18:50:06 -04:00
596328148d fix: correct dock z-order so Fill control gets remaining space
Fill must be at index 0 (front) so it's processed last by the
docking layout engine. Edge docks at higher indices process first.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-27 18:07:32 -04:00
6cd48a623d fix: use fixed height for input group instead of AutoSize
AutoSize with Dock.Fill child causes circular sizing and collapses
the GroupBox. Use fixed Height=200 instead.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-27 18:04:43 -04:00
42243c7df0 fix: rewrite BomImportForm layout using TableLayoutPanel for DPI safety
Replaced absolute-positioned controls with TableLayoutPanel in the input
section and Dock-based layout for bottom buttons. Fixes controls being
hidden at non-100% DPI scaling.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-27 17:58:50 -04:00
4b10d4801c fix: correct dock order and make BomImportForm resizable
- Add Fill control last so edge-docked controls get space first
- Remove stale hardcoded Location on bottom panel
- Switch to Sizable border with MinimumSize so user can resize

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-27 17:55:18 -04:00
f0bdaa14e6 fix: increase BomImportForm size and enable font auto-scaling
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-27 17:50:23 -04:00
79ddce346b fix: move mnuFileImportBom construction before AddRange to avoid null reference
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-27 17:47:05 -04:00
20777541c0 fix: address review findings — MdiParent conflict, null guard, Drawing.Material
- Fix critical: use MdiParentForm (custom property) instead of MdiParent
  (WinForms property) in ImportBom_Click to avoid InvalidOperationException
- Add null guard in CreateNests_Click
- Set Drawing.Material from BOM group
- Move DxfImporter creation outside loop
- Improve summary label text with reason descriptions

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-27 17:40:18 -04:00
7c8168b002 feat: add 'Import BOM...' menu item to MainForm File menu 2026-03-27 17:35:48 -04:00
203bd4eeea feat: add BomImportForm nest creation logic
Task 9: CreateNests_Click validates plate dimensions, then for each
MaterialGroup creates a Nest with name '{job} - {thickness} {material}',
sets PlateDefaults (size, thickness, material, quadrant=1, spacing),
imports each matched DXF via DxfImporter, converts entities to Program
with leading RapidMove offset handling (same pattern as CadConverterForm),
sets Quantity.Required from BOM qty, then opens an EditNestForm for each
nest that has drawings. Summary MessageBox reports count and import errors.

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-03-27 17:34:15 -04:00
02d15dea9c feat: add BomImportForm file browsing and analysis logic
Task 8: BrowseBom_Click auto-fills DXF folder and derives job name by
stripping ' BOM' suffix; BrowseDxf_Click opens folder browser;
Analyze_Click reads BOM via BomReader, runs BomAnalyzer, populates
DataGridView with material/thickness/parts/qty columns, updates summary
label with skipped/unmatched counts, and enables Create Nests button.

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-03-27 17:33:39 -04:00
a88937b716 feat: add BomImportForm designer layout and shell
Task 7: WinForms dialog for BOM import with Input groupbox (job name,
BOM file, DXF folder, plate size, Analyze button), Material Groups
DataGridView, and bottom panel (summary label, Create Nests, Close).

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-03-27 17:33:13 -04:00
7b815c9579 feat: auto-detect simplifiable geometry in CAD converter
When a file is loaded, a background task analyzes the entities for
simplification candidates and highlights the Simplify button with a
count when candidates are found. Button resets after simplification
is applied.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-27 14:15:05 -04:00
5568789902 feat: add fill strategy enable/disable settings in options
OptionsForm now shows checkboxes for each fill strategy, persisted via
the new DisabledStrategies user setting. FillStrategyRegistry exposes
AllStrategies and DisabledNames for the UI. MainForm applies disabled
strategies on startup via OptionsForm.ApplyDisabledStrategies().

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-27 14:14:10 -04:00
18d9bbadfa refactor: extract SimplifierViewerForm designer file
Convert SimplifierViewerForm to partial class with standard WinForms
designer pattern. UI controls are now defined in the .Designer.cs file
with InitializeComponent(), enabling visual designer support.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-27 14:11:12 -04:00
e27def388f fix: geometry simplifier arc connectivity and ellipse support
Three bugs prevented the simplifier from working on ellipse geometry:

1. Sweep angle check blocked initial fit — the 5-degree minimum sweep
   was inside TryFit(), killing candidates before the extension loop
   could accumulate enough segments. Moved to TryFitArcAt() after
   extension.

2. Layer reference equality split runs — entities from separate DXF
   ellipses had different Layer object instances for the same layer "0",
   splitting them into independent runs. Changed to compare Layer.Name.

3. Symmetrize replaced arcs with mirrored copies whose endpoints didn't
   match the target's original geometry, creating ~0.014 gaps. Now only
   applies mirrored arcs when endpoints are within tolerance of the
   target's boundary points.

Also: default tolerance 0.02 -> 0.004, Export DXF button in
CadConverterForm for debugging simplified geometry.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-27 13:49:27 -04:00
356b989424 feat: mirror axis simplifier, bend note propagation, ellipse fixes
Geometry Simplifier:
- Replace least-squares circle fitting with mirror axis algorithm
  that constrains center to perpendicular bisector of chord, guaranteeing
  zero-gap endpoint connectivity by construction
- Golden section search optimizes center position along the axis
- Increase default tolerance from 0.005 to 0.5 for practical CNC use
- Support existing arcs in simplification runs (sample arc points to
  find larger replacement arcs spanning lines + arcs together)
- Add tolerance zone visualization (offset original geometry ±tolerance)
- Show original geometry overlay with orange dashed lines in preview
- Add "Original" checkbox to CadConverter for comparing old vs new
- Store OriginalEntities on FileListItem to prevent tolerance creep
  when re-running simplifier with different settings

Bend Detection:
- Propagate bend notes to collinear bend lines split by cutouts
  using infinite-line perpendicular distance check
- Add bend note text rendering in EntityView at bend line midpoints

DXF Import:
- Fix trimmed ellipse closing chord: only close when sweep ≈ 2π,
  preventing phantom lines through slot cutouts

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-26 20:27:46 -04:00
c6652f7707 fix: remove 0 from nest name encoding and padding
Use chars.Length instead of hardcoded 36 for modulus/division since
the character set excludes 0 and O. Pad with '2' (first valid char)
instead of '0' to avoid ambiguity.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-26 15:11:09 -04:00
df008081d1 fix: persist simplified entities back to FileListItem
Without this, simplified geometry was lost on file switch and
not included in the final GetDrawings output.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-25 23:50:07 -04:00
0a294934ae feat: integrate geometry simplifier into CadConverterForm
Add "Simplify..." button to the detail bar and wire up SimplifierViewerForm
as a tool window with lazy creation, positioning, and entity replacement on apply.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-25 23:44:10 -04:00
f711a2e4d6 feat: add SimplifierViewerForm tool window
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-25 23:41:37 -04:00
a4df4027f1 feat: add simplifier highlight and preview rendering to EntityView
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-25 23:37:45 -04:00
12173204d1 fix: prevent etch line layers from defaulting to layer 0 after split
DxfImporter now filters ETCH entities (like BEND) since etch marks are
generated from bends during export, not cut geometry. GeometryOptimizer
no longer merges lines/arcs across different layers and preserves layer
and color on merged entities. EntityView draws etch marks directly from
the Bends list so they remain visible without relying on imported ETCH
entities.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-25 22:31:28 -04:00
1aac03c9ef feat: add resizable split between sidebar and viewer in CadConverterForm
Wrap the left sidebar and right entity view in a SplitContainer so the
boundary can be dragged to resize. Fixed panel on the left with a 200px
minimum width.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-25 21:45:28 -04:00
f46bcd4e4b feat: add filter toggle to remnant viewer for showing all remnants
The remnant viewer previously always filtered by smallest part dimension,
hiding large remnants that were narrower than the smallest part. Added a
"Filter by part size" checkbox (on by default) so users can toggle this
off to see all remnants regardless of size.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-25 21:39:03 -04:00
f29f086080 feat: add pierce point visualization and rename shape dimensions to Length/Width
Add toggleable pierce point drawing to PlateView that shows small red
filled circles at each rapid move endpoint (where cutting begins). Wire
through View menu, EditNestForm toggle, and MainForm handler.

Also rename RectangleShape/RoundedRectangleShape Width/Height to
Length/Width for consistency with CNC conventions, update MCP tools and
tests accordingly. Fix SplitDrawingForm designer layout ordering and
EntityView bend line selection styling.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-25 21:26:49 -04:00
269746b8a4 feat: fit-to-plate splits use full plate work area with preview line
FitToPlate now places split lines at usable-width intervals so each
piece (except the last) fills the entire plate work area. Also adds a
live yellow preview line that follows the cursor during manual split
line placement, and piece dimension labels in the preview regions.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-25 19:27:15 -04:00
35218a7435 feat: wire manual bend line pick → dialog → promote flow in CadConverterForm
Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-03-25 18:38:12 -04:00
bd973c5f79 feat: add 'Add Bend Line' toggle and pick mode UI to FilterPanel
Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-03-25 18:36:40 -04:00
d042bd1844 feat: add bend line pick mode with hit-testing to EntityView
Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-03-25 18:35:30 -04:00
ebdd489fdc feat: add BendLineDialog for manual bend line property entry
Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-03-25 18:34:14 -04:00
6106df929e feat: add F key shortcut for zoom-to-fit on EntityView
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-25 17:53:38 -04:00
965b9c8c1a feat: change nest name format to N{YY}-{base30} for brevity and readability
Uses 2-digit year + 3-char base-30 sequence (ambiguous chars 0OI1l8B excluded),
supporting ~27k nests/year. E.g. N26-4E2 instead of N0325-126.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-25 13:14:46 -04:00
98e90cc176 fix: preserve bend lines through drawing split — clip, offset, and carry metadata
DrawingSplitter now clips bend lines to each piece's region using
Liang-Barsky line clipping and offsets them to the new origin. Bend
properties (direction, angle, radius, note text) are preserved through
the entire split pipeline instead of being lost during re-import.

CadConverterForm applies the same origin offset to bends before passing
them to the splitter, and creates FileListItems directly from split
results to avoid re-detection overwriting the bend metadata.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-25 09:24:41 -04:00
d9005cccc3 fix: improve split drawing UX — shorter suffix, piece numbers, axis fix
- Change split file suffix from _split# to -# (e.g., PartName-1.dxf)
- Add numbered labels at the center of each split region in the preview
- Fix fit-to-plate axis calculation to use correct plate dimension
  instead of min(width, height) for single-axis splits

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-25 08:49:02 -04:00