Commit Graph
128 Commits
Author SHA1 Message Date
ajandClaude Opus 5.5 23f093fcc1 feat(nest): plates report the remnant they are expected to leave
Core PlateRemnant.Expected picks a full-span cut-off drop clear of the
parts (less kerf, nominal position for head-locked overcuts), else the
largest salvage edge offcut, else none below the nest's new persisted
MinimumRemnantDimension. NestJobCost's salvage offcut now calls the Core
rule unchanged. NestWriter writes a derived plate expectedRemnant that
readers skip, and /sheets reports it per plate.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
2026-10-25 17:40:44 -04:00
ajandClaude Opus 5.5 15750949dd feat(nest): plates name the ledger item each sheet is cut from
Auto Nest on MaterialLedger stock now records which inventory item each
physical sheet uses, so ML can hold exactly those items instead of matching
by size.

- Core: Plate.StockItemCodes (entry i = sheet i of Quantity; empty = uncoded).
  Core invalidates it: a resize clears it (turning the sheet keeps it), a lower
  Quantity truncates it, a nest material/grade/thickness change clears every
  plate's, ClearAll clears it and new plates never copy it.
- Desktop Auto Nest: after a kept proposal is committed, LedgerStockAssignment
  deals each ledger row's codes to its plates in Nest.Plates order (bundles
  repeat their code; clamp-removal variants use their base row). Rejected,
  discarded or cancelled proposals never reach it. NestPipelineCommit.PairWithStock
  pairs committed plates with their solved stock; the engine stays ledger-free.
- Plate list tooltip: "Stock: CODE (location)"; locations are display-only.
- nest.json: optional plate stockItemCodes, omitted when empty, read leniently.
- /api/nests/{id}/sheets: new plates[] { index, width, length, quantity,
  stockItemCodes }; sheets[] unchanged.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
2026-10-25 17:40:44 -04:00
ajandClaude Opus 5.5 d4269c1f06 refactor(cutting): merge circle lead settings into internal leads
Full circles now take InternalLeadIn/InternalLeadOut like every other
cutout; the ArcCircle lead settings and the cutting panel's Arc / Circle
tab are removed. Circle-specific geometry handling (radius clamp, angle
rounding, pierce zone) is unchanged.

Older nest files and desktop settings still load: their arcCircleLeadIn/
arcCircleLeadOut keys are ignored and no longer written, so re-planned
circles take the internal leads. Saved part programs are untouched.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
2026-10-24 21:20:09 -04:00
ajandClaude Opus 5.5 87672543cd feat(desktop): import a BOM into a drawing set
Drawing Sets > More > Import BOM reads a BOM and its drawing folder,
matches each drawing to the library by its D4 identity and geometry
(reuse, new revision, or new drawing) and opens the set editor with a
new set prefilled with the BOM quantities. Reading only queries the
library; Create Set lists the uploads and revisions and asks before
storing them, and the set is stored only by the editor's Save.

Parts with no material or thickness still import and are flagged for
Edit Drawing. DrawingPackage.GeometryKey compares geometry independent
of the fresh entity ids each DXF import assigns. In Database mode File >
Import BOM opens this flow instead of creating nests directly; File mode
is unchanged.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
2026-10-24 15:33:13 -04:00
ajandClaude Opus 5.5 48863d51c8 feat(support): add slat support beds alongside the grid
Slats are strips of a set thickness running the full length or width of
the table, one every pitch. A part's contacts are the corners of where its
material crosses a slat, so the support check and support tabs work as on
the grid. Nest > Support Bed... picks grid or slats; nest files store
type "slats" and support-grid.json keeps both layouts' values. Draw
Support shows the slats cut off to the sheet.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
2026-10-24 15:33:12 -04:00
aj bc21382c5d fix(io): give re-imported unchanged DXFs the same entity ids
Entity ids came from a process-random sequence, so importing the same
DXF twice produced different source-entity ids and therefore a
different drawing library package (different SHA-256), and an importer
could not tell an unchanged file from a changed one.

CadImporter.Import now derives each entity id from the file's SHA-256
and the entity's position in the import. An unchanged file gives the
same ids and the same package bytes; any change to the file gives
entirely new ids, so suppression, roles and edge selections keyed by id
never move to a different entity.
2026-10-24 09:12:48 -04:00
ajandClaude Opus 5.5 9c78b4ebec feat(machines): assign each nest a machine and keep the support grid per machine
The support grid was one shared support-grid.json, off by default, and a nest
had no machine at all, so a plasma table and a fiber laser could not have
different grids, and nothing could pick machine-specific behavior later
(lead-ins differ between laser and plasma; tabbing depends on the grid).

- Nest.Machine (id + name) persists as top-level `machine` in nest.json;
  malformed values load as none.
- MachineConfig.SupportGrid holds each machine's grid; a machine without one
  still falls back to the legacy support-grid.json.
- New and BOM import assign the Tools > Nest Defaults machine (first by name
  when none is chosen) and give the nest that machine's grid.
- Nest > Machine reassigns a nest and swaps in the new machine's grid;
  Nest > Support Grid saves machine defaults to the nest's machine.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
2026-10-23 10:17:28 -04:00
ajandClaude Opus 5.5 993555dba6 feat(cutoffs): head-locked overcut at the far edge, reversible by Plan Cutting
Stock can arrive up to 1.5 in wider than nominal, so only the origin-side
edge is certain. A cut-off with a head-locked overcut cuts past the nominal
far edge with the head height locked, covering the oversize. With that lock,
Plan Cutting may start the far-edge segment at the far edge: overcut outward,
rapid back still locked, unlock, cut toward the origin. Without it the
direction stays fixed, as decided in Project Memory a20ea455.

- CutOff.HeadLockOvercut / FarEdgeFirst, persisted in .nest; HEAD HEIGHT
  LOCK/UNLOCK comment markers; far edge is quadrant-aware.
- Planner offers the reversed far-edge segment in the joint search, the
  safest route and segment insertion; Apply records the direction.
- Cincinnati CL and CI Fiber posts gain lock/unlock code settings and refuse
  head-locked cut-offs while either is empty.
- Automatic cut-off dialog setting (off by default, 1.5 in), kept between
  sessions and used for new cut-offs.

Lock codes and machine behaviour with the head locked are unconfirmed.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
2026-10-23 09:51:59 -04:00
ajandClaude Opus 5.5 7ce5e73a82 refactor: share duplicated paging, HTTP and helper code
Roslyn duplicate scans found the same code copied across layers:
- Data: the three browse sessions share BrowseSession<TPage, TSort>;
  the remote clients share NestServerHttp (JSON options, If-Match,
  error text).
- WinForms: five paged lists share BrowsePager for loading text,
  navigation, sort glyphs and failure messages. The Add Drawings to
  Release, Drawing Library and set browser dialogs now dispose their
  browse sessions.
- Server: NestQueryRequest reuses DrawingLibraryRequest's helpers;
  revision history queries share count and paging binds.
- Engine: RemnantPlateNester delegates to DefaultPlateNester;
  CuttingPlanService reuses JointCuttingPlanSearch.Map.
- Core: LineArc and CleanHole lead-ins share LineArcApproach with
  unchanged arithmetic order, so output is bit-identical.
- IO: Dxf.GetGeometry overloads share one reader; .nest JSON test
  helpers move to NestArchiveJson.

Also fixes the production compiler warnings (CS8632, CS8603, CS0108)
and moves a test off an obsolete forwarding API.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
2026-10-23 08:45:36 -04:00
aj b45e9df593 feat(io): save and reload display perimeters
A display perimeter written without its own tag reloaded as an ordinary
cut, so a saved blank would come back with its outline to be cut. Programs
now carry it as :DISPLAYPERIMETER and the reader maps it back, and stored
source entities keep the DISPLAY PERIMETER layer so editing the drawing
rebuilds the same never-cut outline.

Builds older than this read the unknown tag as a cut. Open nests with
display perimeters only in builds that include this change.
2026-10-22 19:34:52 -04:00
ajandClaude Fable 5.1 8f27eac2ca feat(cutting): plan each scrap cut-off segment where the route passes it
Plates with staged automatic scrap cut-offs could not be planned: P260810-01
plate 1 ran out of budget even at 10x effort, while the same plate plans
Ready in 3.6k expansions without the lines. A cut-off was one fixed program
cut whole before every part its line passes through, which dragged the tour
to the middle of the sheet and left the head at the far edge of the line;
and cutting every line first (the rejected alternative) weakens the sheet
and breaks the containment operators rely on when they fast-forward a
changed program.

A cut-off stays one definition, but Plate.RegenerateCutOffs now makes one
part per trimmed segment, each with its own place in the cut sequence.
CutOffSegments gives each segment the span of the nominal line it stands
for (end of the segment before it to start of the one after), and the
dependency rules of the planner and Part Sequencing use that span, so a
segment precedes only the parts beside it. The free-order search plans the
parts as if the segments were not there, so adding lines no longer changes
a plate's route, then CutOffInsertion slides each segment into the latest
gap before its first part where the rapid into its pierce and the rapid
from its end cross nothing cut before; only when one fits nowhere is the
plate searched with the segments among the parts. The search looks through
segments wherever they sit (entries face the next part, hole routes rank
from the pre-segment position, rapids are still checked from the segment's
end), so an applied plan replanned with the order kept replays Ready.
Segments saved out of consecutive order are recorded per segment in the
.nest file (`segments`); older readers load them consecutively.

P260810-01 plate 1 now plans Ready in 3639 expansions with every check
passing; rapid travel 1836 against 1547 without the lines. Plates without
cut-offs keep their PlanningCharacterizationTests digests, and the
problem-nest corpus has no plate below its baseline.

Co-Authored-By: Claude Fable 5.1 <noreply@anthropic.com>
2026-10-22 11:38:38 -04:00
ajandClaude Opus 5.5 2963764215 feat(io): let NestWriter keep a nest's own modified date
Write always stamped DateLastModified with the save time. That is right
for an ordinary save, but a converter carrying another system's date
cannot keep it: every PEP nest imported into the server recorded the
import time as its modified date.

PreserveDateLastModified (init, default false) writes the nest's own
date instead; every existing caller keeps stamping.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
2026-10-21 07:14:06 -04:00
ajandClaude Opus 5.5 8c7dc41ce8 feat(planning): warn about tipping parts and retire legacy lead-in assignment
Plan Cutting is now the only automatic lead-in assignment, and parts the
support grid cannot hold level are reported wherever they lack a
steadying tab.

- Remove Assign Lead-ins (plate and nest), LeadInAssigner, the lead-in
  tool's Auto-Assign button and the Auto Tab size range; old settings
  with autoTab sizes still load
- Manual Place Lead-in tabs the clicked entry when support tabs are on
  and the grid cannot hold the part (SupportTabSettings)
- New PartSupport finding: Plan Cutting replay and best-effort plans
  warn when a drawing pin, a lead-in that does not fit or no single tab
  leaves a part unsteady; the pre-post review checks each placed
  program's outside tab gap. These warnings replace the advisory
  weak-tab notes; only the inside-corner tab note stays advisory, and
  never for a pin
- Pinned perimeters keep their pin but carry the support analysis
- Draw grid points as pixel-snapped squares without anti-aliasing
- Post fixtures build lead-ins through a test-only TestLeadIns helper
- Docs: support tabs, pre-post verification and planner notes

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
2026-10-20 23:54:40 -04:00
ajandClaude Opus 5.5 0ca4e64189 fix(bestfit): drop saved pair sets whose canonical frame changed
Saved best-fit pairs are in the drawing's canonical frame, but the canonical
angle is recomputed on load and was not saved with the set. When that
computation changes (RotatingCalipers checking every hull edge, marks no
longer counted as material), old pairs were replayed in a turned frame and
could overlap.

Each saved set now records canonicalAngle, and BestFitCacheStore.Import
skips sets whose angle no longer matches the recomputed one (1e-9 rad,
modulo a full turn). Sets from older files have no angle and are dropped;
their pairs are recomputed when next needed.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
2026-10-20 22:04:23 -04:00
ajandClaude Opus 5.5 a7c0747e11 feat(planning): tab parts the laser support grid cannot hold level
Model the machine's support bed as a grid of contact points measured
from the plate origin, and check each part's center of gravity against
the convex hull of the grid points under its material. The bed is
extensible so straight and CAD-imported curved slats can follow.

- Core: SupportBed/SupportGrid, SupportMaterial and SupportAnalyzer
  (margin with registration tolerance, best single tab point)
- Nest-wide support bed that every plate follows, saved in
  plateDefaults.supportBed; machine defaults in support-grid.json
- CuttingParameters.SupportTabs: Plan Cutting tabs only unsupported
  parts and limits their perimeter entries to points where the tab
  steadies the part, falling back to any fitting entry
- Desktop: Nest > Support Grid..., View > Draw Support overlay and a
  "Tab parts the support grid cannot hold level" tab option
- docs/support-tabs.md, nest file format and planner notes

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
2026-10-20 16:55:24 -04:00
ajandClaude Opus 5.5 391a27b2f9 feat(console,mcp): add cut planning to the headless front ends
Console --plan-cutting and MCP plan_cutting/apply_cutting_plan run the
desktop's CuttingPlanBatch: capture, plan, then an all-or-nothing apply.
Settings come from an explicit JSON file or the plates' identical saved
settings, never defaults. Unverified plans need per-call acceptance,
which is not posting consent. Console --no-fill plans a loaded nest as
is; a blocked plan exits 2 and saves nothing. Scrap cut-offs stay
desktop-only.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
2026-10-19 20:54:28 -04:00
ajandClaude Opus 5.5 d35178c3b5 feat(clamps): edit clamps on the plate view, on any sheet edge
Clamps could only sit on the origin-side edge and be edited as a list in
Nest > Clamps. Setting them up against a real sheet is easier by dragging
them where they are, so Plate > Edit Clamps adds an edit mode: drag a clamp
along its edge or onto another edge, click near an edge to add one, click a
clamp's locating dimension to type its distance from the origin, Delete to
remove. Dimensions measure to the clamp center or its near edge
(remembered per user). Edits replace the nest's rail so every sheet follows,
like the dialog.

Rail clamps now carry a ClampEdge (origin side, far side, origin end, far
end), positioned from the origin along that edge. Origin-side clamps keep
their ids and files; other edges persist in optional per-edge arrays in
.nest files and clamps.json, omitted when empty.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
2026-10-19 11:09:04 -04:00
ajandClaude Opus 5.5 6676f9f6f1 feat(cutting): keep lead-in pierces clear of material with an opt-in pierce diameter
Thick plate pierces leave a crater wider than the kerf. CuttingParameters.PierceDiameter
(Cutting Settings > Pierce Diameter, 0 = off) requires every lead-in pierce to keep half
of it from all part material: its own contour, its holes and every other part.

- LeadPathValidator checks the zone during Plan Cutting candidate checks and final
  replay; fixed emissions warn as usual. No-fit findings explain the zone.
- PierceZoneReview reports Pierce zone warnings before posting for leads from any source.
- Holes whose configured pierce is inside the zone move it toward the hole's PolyLabel
  pole (round holes: the centre), as close to the contour as the zone allows; a hole
  too small for the zone is pierced at its pole and the shortfall is still reported.
- Straight corner leads and round-hole clamping use the larger of PierceClearance and
  the zone radius. The manual lead-in preview shares the Core rules.
- Persisted through the DTO, owned copies and state fingerprint.

Perimeter fallback is not included; see docs/geometry/pierce-zone.md.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
2026-10-19 01:56:27 -04:00
ajandClaude Opus 5.5 f009fab31d feat(ui): make color schemes app-wide and keep only hand-picked drawing colors
- Add Drawing.HasCustomColor, set when a color is picked in Drawing
  Properties or comes from a library record with a stored color.
- Persist it as customColor in .nest files (omitted when false) and keep it
  out of drawing packages; split pieces inherit it.
- Recolor non-custom drawings from the active palette when a nest opens and
  when the scheme changes; custom colors keep their palette slot.
- Library settings store a color only when it is custom.
- Document drawing colors in nest-file-format.md and nesting-view-colors.md.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
2026-10-18 20:24:33 -04:00
ajandClaude Opus 5.5 d87302a189 feat(cad): exclude entities and set cut/etch/display-only roles
Select entities in the CAD converter (click, or drag a window/crossing
box) and right-click to exclude/include them or set them to cut, etch or
display only, regardless of their DXF layer. Delete excludes the
selection.

Roles are stored per source entity on the drawing and persisted in the
entity set as an optional `roles` map. Display-only geometry is kept out
of the program, so posts, nesting and verification never see it; placed
parts draw it as a dashed overlay. Load-time scribe repair skips
etch-layer entities set to cut. Per-entity exclusions now survive filter
changes.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
2026-10-18 05:14:55 -04:00
ajandClaude Opus 5.5 ba39c3dc55 feat(cad): add tabbed cutouts with draggable tabs
A hole can now be declared a tabbed cutout in the CAD Converter: pick a
circle or any edge of a closed hole, set the tab count and width, and drag
the tabs around the hole. The definition persists on the drawing and in the
nest file, and stays editable from the source entities.

The builder replaces the hole with open cut pieces and uncut spans on a new
Tab layer. Tabs are material, so area, nesting and overlap checks still see
a closed hole, but they are never cut. Plan Cutting and Assign Lead-ins cut
each piece from the slug with the internal lead-in and no lead-out. A lead
that would reach back over a tab is mirrored, and an arc lead onto an arc
pierces straight in. Planning accounts for each span between tabs and runs
the open-cut proof, so its own tabbed cutouts certify; tabs followed by a
lead-out are still refused. Pre-post review flags programs that still
contain tab motions.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
2026-10-18 00:50:11 -04:00
ajandClaude Opus 5.5 5a374aa3f4 feat(library): content-addressed packages and editable nesting settings
Schema v5 stores each distinct drawing package once in drawing_packages,
keyed by SHA-256; revisions point at it, so details, settings, archive and
restore revisions add no blob. The v4 drawing tables are replaced outright
(no production library existed); nest tables are untouched.

Nesting settings (cut first, priority, rotation constraints, color) become
structured record fields (DrawingLibraryRecord.Settings), returned on every
read, filterable by cutFirst, editable through the metadata endpoint and
applied by LibraryDrawingInsert. Canonical packages now leave every
record-owned field at its default, so renaming or changing settings never
changes the package hash. Saving a nest drawing to the library carries its
settings into the record.

The desktop library browser gains a Cut first column and an Edit Settings
dialog that saves notes and settings as a new revision with the same package.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
2026-10-17 22:47:18 -04:00
ajandClaude Opus 5.5 42d99f296c feat(sequencing): add per-drawing Cut first priority
Drawings flagged CutFirst (e.g. test squares) are sequenced ahead of
every other part: they get their own route with the chosen method, then
the remaining parts follow. Cutoffs crossing a cut-first part still
precede it. The flag is editable in Edit Drawing, persists in .nest as
`cutFirst` (omitted when false) and is kept by split pieces.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
2026-10-17 22:19:03 -04:00
ajandClaude Opus 5.5 6f555345e3 feat(cad): cut breakoff joining lines as tabbed open break cuts
Breakoffs are now picked by their joining line, default to the smaller side as scrap
(flippable), and cut that line between tabs on a new Break layer instead of slots.
Plan Cutting and Assign Lead-ins enter each cut from the scrap with the nest's internal
lead-in, or pierce on the line without one; checks treat break cuts as intentional open
cuts that are not material.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
2026-10-17 17:46:35 -04:00
ajandClaude Opus 5.5 6fd14c5452 feat(cad): tab breakoff scrap to the part in the CAD Converter
Forming backgauge tabs drawn as open cuts came off the sheet loose and could not be
planned. A breakoff merges the scrap into the outline and cuts the shared edge as
closed slots between tabs, so it stays attached and every pierce lands in scrap.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
2026-10-17 15:42:37 -04:00
ajandClaude Opus 5.5 734346eeec test(core): pin frame lifecycle
Proves the source-to-program mapping the pins rely on (plan policy: prove
it or stop): the program frame is the source frame moved by
-Source.Offset, never rotated in place; a placement rotates it about the
program origin and adds the part location. Source.Angle is canonical
metadata and plays no part.

The oracle does not use Source.Offset or part rotation bookkeeping. It
recovers the rigid source-to-plate transform from the placed geometry
itself, using two holes of different sizes, and checks every pin at 0,
90 and 37 degrees, placed directly and the way engines place parts
(CreateAtOrigin), after:
- import (BuildDrawing re-origins at the first rapid);
- a converter edit that hides the first-cut hole and so moves
  Source.Offset;
- a converter edit of a drawing without source entities (the derived
  entities are moved back by Source.Offset);
- save and reload;
- a drawing package round trip.

To exercise the real converter paths headlessly, the desktop's entity
load and in-place apply move into CadImporter.EditableEntities and
CadImporter.ApplyEdit, unchanged; the in-place apply keeps the library
link and cut pins as before.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
2026-10-16 15:33:21 -04:00
ajandClaude Opus 5.5 0f06748f28 feat(io): persist pins and pins-off
Drawing cut pins and the per-placement pins-off flag now survive
save/reload and travel in drawing packages.

- `DrawingDto.cutPins` reuses the plate cutting-parameter lead and tab
  DTOs. Pins are read strictly per entry: an unknown lead or tab type is
  never replaced by a default, because a pin that cut differently from
  what was saved is worse than no pin. A bad entry is skipped with a
  reader warning naming the drawing and pin, and the rest load; a value
  that is not a list loads no pins, with a warning. A nest never fails to
  open over pins.
- `PartDto.drawingPinsOff` is written only when true. Anything other than
  a boolean loads as pins on (the drawing wins, D1) with a warning naming
  the plate and part, so an operator's override is never lost silently.
- Packages carry pins as drawing content, so pinning a drawing changes
  its package hash and the newer-revision notice can tell geometry/pins
  changes from detail-only ones.
- `Part.DrawingPinsOff` holds the flag; nothing plans with it yet.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
2026-10-16 15:33:21 -04:00
ajandClaude Opus 5.5 15654c0690 feat(core,io): drawing library link
A nest drawing copied from the drawing library has to remember exactly which
revision it is a copy of, so later slices can tell when the library moved on
(D2b) and so a save can target the right drawing. `Drawing.Library` holds the
server key, id, revision and a snapshot of that revision's cut type, thickness,
material, grade, units, notes and package hash. It is immutable, so copies can
share it.

`DrawingDto.library` is additive and omitted when null. It is read leniently:
anything that cannot be trusted as a link drops the link with a reader warning
and the drawing still loads, because a nest must never fail to open over
provenance. Enum names are checked as single names since Enum.TryParse would
accept numbers and comma lists.

Copy paths: converter edits update drawings in place and so keep the link;
canonical engine copies carry it; split pieces are new geometry and get none.
Packages strip it so linking never changes a drawing's package bytes or hash.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
2026-10-16 15:33:17 -04:00
ajandClaude Opus 5.5 3c577d4ac7 feat(io): drawing package
Library drawings travel as a single-drawing, zero-plate .nest archive so the
server stores opaque bytes and the client reuses NestWriter/NestReader. A
characterization test first proves that shape round-trips the program, hole
programs, source entities and suppression, offset, material, bends and units.

Packages are canonical: fixed archive and nest timestamps, zero nest quantity
and no best-fit caches. The same drawing content therefore has the same bytes
and SHA-256, which later revision checks rely on to tell geometry changes from
detail-only edits. Read checks the archive's own declaration before the lenient
nest reader, which would otherwise default unknown units and drop empty plates.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
2026-10-16 15:33:02 -04:00
ajandClaude Opus 5.5 2d5bf6f42c build(io): drop OpenNest.IO's reference to the engine
IO only needed Engine for the best-fit cache, which now goes through
IBestFitStore. Removing the reference stops every IO consumer pulling in
the engine and ONNX Runtime. A guard test keeps the assembly from
referencing it again; IO.Tests references Engine itself for its whole-job
round-trip tests.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
2026-10-16 14:54:44 -04:00
ajandClaude Opus 5.5 6e66a1efe7 refactor(io): persist best fits through an explicit IBestFitStore
Reading a nest used to fill the engine's static BestFitCache as a side
effect, which is the only reason OpenNest.IO referenced OpenNest.Engine.
Core now defines SavedPairSet/SavedPairResult and IBestFitStore; the
mapping to BestFitResult moved verbatim into Engine's BestFitCacheStore.
NestReader/NestWriter take the store as an optional BestFitStore property
and skip bestfits/ entries without one.

Every production reader and writer opts into BestFitCacheStore.Shared, so
behaviour is unchanged; the golden round-trip test still matches byte for
byte.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
2026-10-16 14:54:43 -04:00
aj 74f32f0516 fix(nests): keep etch marks when clearing lead-ins of PEP nests
PEP-converted nests stored etch marks only in each placed part's locked
cutting program; the drawing program held the contour cuts alone. Because
Remove Lead-ins rebuilds a part from its drawing, clearing lead-ins also
erased the marks from every part.

Recover the marks while reading the nest: when a drawing has no scribe
moves and every placement that kept its saved program carries the same
marks, add them to the drawing in its own frame and refresh that drawing's
clean placements. Saved programs are never rewritten, drawings that already
have marks are untouched, and drawings whose saved programs disagree are
left alone rather than guessed at.
2026-10-14 06:58:24 -04:00
aj 07cba5719f fix(io): write an empty sheet whose rail differs only in removal time
The writer's sentinel rule compared zones only, so an empty sheet following
a rail that differs from the default only in clamp removal minutes was
dropped on save although ChangePlateDefaults treats it as configured stock.
The rule now also requires the sheet to follow the default rail itself.

PM 1469b4e0-dc59-416b-8118-560b726aa1e1
2026-10-13 18:15:50 -04:00
aj 1bcead4b3a fix(io): write empty clamp sheets whose spacing differs from the defaults
The writer omitted an empty rail sheet when its size, quadrant and zones
matched the defaults, ignoring spacing, so a sheet left at the old part or
edge spacing after a defaults change (configured stock under C17) was
dropped on save. The comparison now includes edge and part spacing.

PM 455f6763-f0aa-40da-b9ad-11de4b2ea95b
2026-10-13 18:15:50 -04:00
aj d9273c889f fix(io): keep a sheet's own clamp rail and its removals through save and reload
Commit can attach the stock's rail to a sheet whose nest has no (or another)
default rail, but only the default rail was saved and the reader re-attached
sheets only to it, so the removed clamp and its time vanished on reload. A
sheet following a rail other than the default now saves it in an optional
per-plate clampRail (read leniently, omitted otherwise), and the reader
re-attaches the sheet to it.

PM 22daec3d-dabb-4aae-95f7-c1d090d5dcdf
2026-10-13 18:15:50 -04:00
aj 6fc1a0ebdc fix(core): move an untouched trailing sheet to new nest defaults
Changing the nest defaults (Nest Info, Set as default, Edit Plate on an
empty sheet) left the editor's trailing empty sheet on the old size and
quadrant, so the writer's clamp-preserving empty-sheet rule saved it as a
stale extra sheet. PlateManager.ChangePlateDefaults wraps a defaults edit:
a trailing empty, cutoff-free sheet that exactly matched the old defaults
(and followed their rail with no removed clamps or explicit zones) takes the
new defaults; every other empty sheet keeps its configuration and is still
written.

PM cade6901-5f4a-4503-85bf-0ea681d9ca7f
2026-10-13 18:15:50 -04:00
aj 04d538b0a4 fix(io): omit removedClamps from sheets without a removal
Every plate was written with "removedClamps": [], so files without the
feature changed. The key is now omitted unless a clamp was removed, like
the other additive sections; nest-file-format.md documents removedClamps
and removalMinutes and their lenient reading.

PM 6ded8ac4-84fd-4e8b-9a3b-6f41e494542c item (c)
2026-10-13 18:15:50 -04:00
aj 65754957cc fix(io): keep the clamp rail when its saved removal time is invalid
A negative removalMinutes in a saved nest made the ClampRail constructor
throw, so the reader dropped the whole rail and every sheet lost its
removed-clamp state and time. An invalid value now falls back to the
default five minutes, like a missing one.

PM 6ded8ac4-84fd-4e8b-9a3b-6f41e494542c item (b)
2026-10-13 18:15:49 -04:00
aj 53db543d6b fix(io): read a malformed removedClamps value without failing the nest
The optional per-plate removedClamps list was deserialized as a typed
List<string>, so a string or a list of numbers threw JsonException and the
whole nest failed to open. It now reads leniently: a non-array value reads
as none removed and non-string entries are skipped. The saved zones load
either way, so a removed clamp's area is never silently re-blocked or lost.

PM 9f3d676b-8a1c-4d9a-b877-b5e01e70c3f0
2026-10-13 18:15:49 -04:00
aj ec058d270c feat(core): remove individual rail clamps on one plate
Slice 3b task 1 (D8/D9): ClampRail gains RemovalMinutes (D9, default
5 minutes, validated finite >= 0) and Plate gains RemovedClamps (rail
clamp ids taken off this sheet as a last resort) plus the computed
ClampRemovalMinutes. Plate.SetClampRail gains an overload that
attaches a rail with a removed-clamp set; zones become the rail's
resolution for the sheet minus those ids, re-resolved on every
resize/rotate so a removed clamp stays off and reappears removed if a
later resize brings it back onto the sheet. ClampRail.Matches gains an
overload comparing against the reduced resolution.

IO: PlateDto.RemovedClamps and ClampRailDto.RemovalMinutes persist
(missing removalMinutes falls back to the default; missing
removedClamps means none). The writer's empty-plate drop logic no
longer drops a sheet whose only content is a removal state the
defaults can't recreate. The reader re-attaches the nest rail to a
plate only when its saved zones equal the rail's resolution minus its
saved removed ids, so a reduced-clamp sheet keeps following the rail
(and the removal) through later resizes instead of freezing as static
zones.

Engine/desktop wiring (minimal-removal computation, Auto Nest
last-resort removal, cut-time, UI) is Slice 3b tasks 2-3, not yet
done.

Tests: 16 new Core (ClampRailTests) + 5 new IO (ClampRailPersistenceTests)
covering validation, resize/resolve behavior, round-trip, legacy
missing-key defaults, and the empty-plate-with-removal-only retention
case. Mutation check (reverting the RemovedClamps subtraction) turns
3 Core + 2 IO assertions red, confirming real coverage.

Gates: Release OpenNest.Tests 3884 passed/31 skipped, OpenNest.IO.Tests
105 passed, OpenNest.Engine.Tests (Clamp filter) 98 passed; scoped
dotnet format --verify-no-changes clean.
2026-10-13 18:15:49 -04:00
aj 37700b3ef9 docs(io): state when an empty clamp sheet is omitted
The empty-plate rule drops a rail-following empty sheet only while it
still matches the plate defaults; a trailing sheet created before the
defaults changed is written. Say so instead of promising that the
editor's trailing sheet is always dropped. Comment and documentation
only; behaviour unchanged.

Delta review minor finding, Project Memory 4e5f566d.
2026-10-13 18:15:49 -04:00
aj 1e37c661ff fix(io): harden clamp rail persistence
Omit an empty clamp-carrying plate only when a new plate from the saved
defaults would recreate it: same size and quadrant and zones the saved
rail recreates. A rail-following empty sheet with another size or
quadrant is written again instead of being lost.

Read plateDefaults.clampRail through a lenient converter so a wrongly
typed rail (a string or null width, non-numeric centers, an array in
place of the object) loads as no rail while every plate's saved zones
still load, as the file format documents, instead of failing the whole
nest.

Review findings 4 and 5, Project Memory 4e5f566d.
2026-10-13 18:15:49 -04:00
aj 5674764447 feat(io): persist the nest clamp rail
Write the nest's machine clamp rail under plateDefaults.clampRail
(width, depth, centers) so plates created or resized after a reload
still get the clamps. The key is omitted for nests without a rail, and
a missing, empty or malformed rail loads as none while each plate's
saved zones still load.

On load a plate follows the rail again only when its saved zones are
exactly the rail's for that sheet; other zones are kept as written.
The empty-plate filter now drops an empty sheet whose zones the saved
rail recreates, so the editor's trailing empty sheet is not written
for every clamped nest; empty sheets with other zones are still kept.
2026-10-13 18:15:49 -04:00
aj d001abcf69 feat(io): persist clamp zones in nest files
Add the additive per-plate clamps array (id, x, y, length, width) to the
nest DTO with writer and reader support. Files without the key load with
zero zones; an individually malformed entry is dropped while the rest of
the nest loads. A plate carrying only clamp definitions now survives the
writer's empty-plate filter; genuinely empty plates remain omitted.
Format documented in docs/nest-file-format.md.
2026-10-13 18:15:49 -04:00
aj 81d3253580 feat(bom): validate edited part quantities
Prepare BOM rows for quantity editing:

- BomQuantity.TryParse accepts only a whole number of at least 1
  (surrounding spaces allowed; no sign, decimal, exponent, separator or
  overflow).
- BomPartRow keeps the BOM's own quantity (BomQty), refuses invalid
  typed quantities in TrySetQuantity, and raises PropertyChanged for
  Material, Thickness and Qty plus the status they affect, so a bound
  grid can refresh.
- A blank BOM quantity becomes 1, as it was imported before, but is now
  visible in the row and counted in the summary ("had no BOM quantity
  (1 used)"). A BOM quantity below 1 is no longer imported as 0: the
  row reads "Needs quantity" until the operator enters one.

BomImportFlowTests covers BOM items to rows to an edited quantity to the
group total and the created nest's required quantity. Mutation reds:
a zero floor, signed or decimal input, ignoring the quantity in the
status, not assuming 1 for blanks, setting unparsed text and dropping
the status notification each fail the Bom tests.
2026-10-05 17:56:35 -04:00
aj 0ac72fad70 fix(bom): combine BOM rows that use the same drawing in one nest
When two BOM rows named the same drawing file and shared a material and
thickness (the same part in two subassemblies), Create Nests imported
the file twice. Nest.Drawings is a set keyed by drawing name, so the
second drawing was dropped with its quantity: PT01 x2 plus PT01 x3
gave a nest needing 2, while the Groups tab showed 5.

Each drawing file is now imported once and needs the total of its
rows. Build_CombinesRowsThatUseTheSameDrawing required [2, 1] where
[5, 1] was expected against the previous commit.

Project Memory: 44293f97-a027-4c29-bc2d-bb789c796746
2026-10-05 17:52:32 -04:00
aj b83aeb0e41 fix(bom): find the drawing for rows that still need a thickness
A BOM row with a file name and a matching drawing but a blank thickness
was reported "No DXF" and locked, so its thickness could not be entered
and the part was dropped: BomAnalyzer skips such items before looking
for a drawing, and the form only knew drawings the analyzer matched.
A row with a blank material read "Matched" but was silently left out
of every group.

Rows now resolve their drawing through a DrawingFileIndex shared with
BomAnalyzer (whose behavior and tests are unchanged), and a row's status
is computed from its values:

  Ready | Needs material | Needs thickness | No drawing found | No file name

Rows with a drawing stay editable, and an edit updates the status cell.
Groups take only Ready rows (a zero, negative or non-finite thickness is
not Ready). The summary line counts ready rows and each problem.

Build_RowWithoutThickness_StillFindsItsDrawing failed at its DxfPath
assertion against the previous commit. Mutation reds: removing the
material check, accepting zero or non-finite thickness, skipping the
drawing for rows without thickness, and grouping without the status
each fail the Bom tests.

Project Memory: b8e3a978-2cfe-4fe7-b2a5-eb01c6c54679
2026-10-05 17:50:54 -04:00
aj f4d1d45c81 fix(bom): match BOM file names that include the drawing extension
A BOM row whose File Name carried its extension ("PT01.dxf") showed
"No DXF", was locked and was never imported, although BomAnalyzer had
found the file: the matched paths were stored under the raw BOM name
and looked up by the name without the extension. Both sides now use
the extension-less name.

The new BomImportRowsTests row failed at its IsEditable assertion
against the previous commit.

Project Memory: f3be7a4b-e679-470c-bb52-7057899228e4
2026-10-05 17:46:48 -04:00
aj ca153a1c20 refactor(bom): build import rows, groups and nests in OpenNest.IO
Move the BOM import dialog's row building, grouping and per-group nest
construction out of BomImportForm into OpenNest.IO/Bom so they can be
tested on Linux:

- BomPartRow (now public) and BomImportRows.Build, a verbatim move of
  the form's BuildPartRows (still via BomAnalyzer).
- BomImportGroups.Build: one grouping used by both the Groups tab and
  Create Nests, which each carried their own copy. Create Nests now
  creates nests in the Groups tab's order (material, then thickness).
- BomNestBuilder.Build: the nest for one group (saved defaults first,
  then the group's plate size, spacing, material and thickness; one
  drawing per row with the row's quantity, 1 when blank).

The form keeps the file dialogs, grids, EditNestForm windows and the
completion message. Behavior is otherwise unchanged; the two row-status
defects found while planning are fixed in the following commits.
2026-10-05 17:45:16 -04:00
aj c55e375cf3 refactor(engine): remove legacy multi-plate auto-nest orchestration
Desktop Auto Nest, Console --autonest, MCP autonest_plate and the API
NestRunner all run through NestPipeline, so nothing calls the old
orchestration any more.

Delete MultiPlateNester (with MultiPlateNestOptions, MultiPlateResult,
PlateResult, PartClass and PartSortOrder), PlateOptimizer and
PlateOptimizerResult, plus their tests. The explicit-strategy contract
those tests checked now lives at PlateFillService.ResolveStrategy, which
keeps its null-means-Default, canonical-name and unknown-name tests.
CreateFiller loses its internal visibility, which only the deleted
orchestrators used.

This breaks source and binary compatibility for external callers of the
removed types; whole-job callers use NestPipeline.Run or INestingEngine.
2026-09-30 21:07:32 -04:00