Commit Graph
336 Commits
Author SHA1 Message Date
aj d37b38622f fix(cutting): treat classification, settings and malformed programs as stale
Review of the atomic Apply found freshness gaps:

- A drawing's cutoff classification decides lead, material, obstacle and
  dependency treatment but was not captured; changing it after planning
  still applied the old proposal.
- Part and plate cutting settings were compared by reference only, so an
  in-place edit after capture applied (and a regenerated part overwrote
  it); plate settings were not compared at all. Settings are now captured
  as an exact public-state fingerprint.
- A live program whose instruction list was set to null made Apply throw
  instead of returning Stale, and a respelled key in a case-insensitive
  binding dictionary compared equal.

Caller-confirmed planning settings remain planning input: editing them
after capture does not stale the plan and does not leak into the result.
2026-10-05 00:23:48 -04:00
aj 4bbd8454b5 feat(cutting): order cutoffs and nested parts before their hosts
The cutting planner now accepts cutoffs on plate-scoped requests and
plans whole-part prerequisites captured from owned values:

- A cutoff precedes every part its nominal span crosses, using the same
  rule and drawing-reference matching as automatic sequencing; a cutoff
  without a definition precedes every part. Cutoffs stay fixed programs,
  need no lead-in and never become rapid obstacles; rapids into and out
  of them are still checked.
- A part proven, on native clean material, to lie inside a cutout of
  another part precedes that host. Touching or crossing boundaries are
  ambiguous and refuse; a part in a concave pocket has no dependency.
- Both searches only expand ready parts, a preserved order that breaks a
  prerequisite is a constraint conflict, and final replay rechecks the
  captured prerequisites instead of trusting the search.
2026-10-05 00:01:29 -04:00
aj 9c530ca7d2 feat(cutting): apply verified plans atomically
Plate-scoped cutting plan requests now record the plate's exact state at
capture, and CuttingPlanService.Apply installs Ready, replayed proposals
for a whole scope at once:

- Any change after capture (order, pose bits, program reference or
  in-place content, drawing program, lock/lead-in flags, settings,
  quantity, size, quadrant or cutoff definitions) returns Stale with
  nothing changed.
- Order changes without PartAdded/PartRemoved, so drawing quantities and
  sentinel plates are untouched; ObservableList.Reorder exposes the same
  operation and Plate.PartsReordered is raised once per changed plate.
- Regenerated parts receive owned copies of the replayed program and of
  the settings captured with the request; fixed programs stay in place.
- An install failure restores every plate exactly; an observer failure
  after publication is reported as a refresh error, not a rollback.
2026-10-04 23:48:28 -04:00
aj ebc54f0653 refactor(cutting): move owned program copies into Core
Core's commit freshness check needs the same lossless program copy the
planner uses at capture. Move it unchanged apart from its namespace.
2026-10-04 23:47:56 -04:00
aj 7127884584 fix(cutting): start tabbed lead-outs at the trimmed cut end
A tab trims the perimeter short of its entry, but the lead-out was still
generated from the nominal entry point. An arc lead-out therefore started
off its own radius (ExecutionMotionReader rejected it as inconsistent), and
a line lead-out ran diagonally back toward the entry.

Every lead-out style on a tabbed perimeter now leaves from the trimmed
cut's actual end, on that entity's normal, so arcs are tangent and the tab
gap stays uncut. Untabbed contours and the corner run-out rules are
unchanged. Malformed legacy output is still refused, never refit.

Red before the fix: the three tabbed arc cases threw "Arc has zero or
inconsistent radius" and the line case ended at y=5 instead of 4.8. Keeping
the entry's normal at the actual end fails the curved-perimeter case.
2026-10-04 23:13:41 -04:00
aj e8d974a2db fix(cutting): certify complete selected contour programs 2026-10-04 22:02:56 -04:00
aj d7204e8d07 fix(cutting): share only exact prepared circle programs 2026-10-04 21:36:40 -04:00
aj 1597ee9069 fix(cutting): guard material runtime semantics before capture 2026-10-04 21:36:40 -04:00
aj d1109aaa43 fix(cutting): refuse uncertain native circular contacts 2026-10-04 21:36:40 -04:00
aj 018e4e3dd4 feat(cutting): validate actual leads against owned material 2026-10-04 20:51:23 -04:00
aj e71fcea73d feat(cutting): emit owned contours in explicit order 2026-10-04 20:45:15 -04:00
aj 23d258b886 perf(geometry): allocate entity IDs from a salted atomic sequence 2026-10-03 10:59:04 -04:00
aj 761cee7c1f feat(cutting): plan verified part order from fixed programs 2026-10-02 21:56:14 -04:00
aj e886bcfa35 fix(overlap): retain unchanged pair highlights during rechecks 2026-10-01 15:10:17 -04:00
aj a26e663f01 feat(geometry): find maximal rectangles inside any region
MaximalRectangles.InRegion finds the largest axis-aligned rectangles that fit
wholly inside a Clipper region, such as a cutout shrunk by the part spacing.
It grids the region on its vertex coordinates plus even divisions, keeps a cell
only when no edge enters it and an even-odd row scan puts it inside, then runs
the shared histogram search.

Exact for regions with only horizontal and vertical edges; slanted and curved
edges are followed as a staircase that never crosses the boundary, short of the
true maximum by up to about one cell per side. Tests cover a rectangle, an
L shape, a frame with a hole, a round hole (inscribed square), a diamond and a
star; disabling the edge-crossing check fails the three slanted-edge tests.
2026-10-01 07:29:05 -04:00
aj 694d4b28cc refactor(geometry): move maximal-rectangle search out of RemnantFinder
The histogram search over a free/blocked cell grid never depended on the
obstacles being boxes. Move it to OpenNest.Core as MaximalRectangles.FromGrid
so other callers can build their own grids; RemnantFinder keeps building its
obstacle grid and calls it. No behavior change.
2026-10-01 07:28:13 -04:00
aj d14071692b feat(geometry): seed drawing alignment with robust contour ICP
Add DrawingAligner: bounded multi-start rigid ICP that maps a revised
drawing's geometry into the old drawing-local frame as an operator-review
seed. Material-filtered programs flatten through the shared chord-error
machinery, resample via the shared ContourSampler ring scheduler, and fit
closest bounded target segments with trimmed weighted least squares
(reflection never solved, never applied). Seeds come from outer-centroid
translation and MBR angle deltas with the 90-degree family plus identity.
The stable outer boundary is fitted first; retained hole evidence only
reorders candidates inside the outer tie band, so a moved hole cannot
drag the perimeter. Structured AlignmentResult reports convergence,
residual quantiles, bidirectional coverage, symmetry ambiguity,
reflection uncertainty, and a bounded diagnostic IoU. Refusals
(invalid input, insufficient support, unsupported topology, sample
budget, cancellation) are reported as reasons, not thrown.

Tests verify recovered poses against exact fixture geometry (true
segments/arcs/circles, not sample clouds) for known transforms,
symmetric rectangle/circle ambiguity, mirror non-selection, moved-hole
perimeter preservation, and bounded region arithmetic (identical=1,
disjoint=0).
2026-10-01 04:57:24 -04:00
aj a368ef0115 refactor(geometry): share cut-direction sampling primitives
Extract the pure world-space position/tangent math from the WinForms
cut-direction arrow renderer into Core (ContourSampler), keeping screen
conversion, arrowheads, and the per-move display policy in the view.
Add a contour-wide arclength scheduler (RingMoves) for measurement use:
distance carries across segment boundaries, short segments are never
omitted, and the closing vertex is not duplicated. Characterization
tests pin the arrow policy (counts, short-move skipping, CW/CCW and
full-circle sweeps, subprogram offsets, suppressed/rapid moves,
incremental mode) and the scheduler's start-vertex invariance.
2026-10-01 01:54:00 -04:00
aj 8450ceee40 refactor(geometry): share signed-angle accumulation through ArcFit
EllipseConverter, SplineConverter and GeometrySimplifier each carried an
identical private SumSignedAngles. Move the unchanged body to
ArcFit.SumSignedAngles and call it from all three, keeping the ordered
accumulation, strict half-turn comparisons and empty/single-point result.

ArcFitTests compares the shared method bit-for-bit with a separate
test-local accumulator across half turns, the atan2 seam, multiple
turns, translated centres and NaN inputs, and checks that inputs are not
mutated. The converter winding characterization from 8664656 still
passes unchanged.
2026-09-30 21:20:58 -04:00
aj c55e375cf3 refactor(engine): remove legacy multi-plate auto-nest orchestration
Desktop Auto Nest, Console --autonest, MCP autonest_plate and the API
NestRunner all run through NestPipeline, so nothing calls the old
orchestration any more.

Delete MultiPlateNester (with MultiPlateNestOptions, MultiPlateResult,
PlateResult, PartClass and PartSortOrder), PlateOptimizer and
PlateOptimizerResult, plus their tests. The explicit-strategy contract
those tests checked now lives at PlateFillService.ResolveStrategy, which
keeps its null-means-Default, canonical-name and unknown-name tests.
CreateFiller loses its internal visibility, which only the deleted
orchestrators used.

This breaks source and binary compatibility for external callers of the
removed types; whole-job callers use NestPipeline.Run or INestingEngine.
2026-09-30 21:07:32 -04:00
aj dbcf7dea65 refactor(geometry): share directional part-line preparation 2026-09-30 13:40:22 -04:00
aj c9bb32470c refactor(geometry): share ray and contact-angle primitives 2026-09-30 13:40:22 -04:00
aj 6426a98f82 fix(geometry): identify invalid ellipse axes in exceptions 2026-09-30 13:16:00 -04:00
aj 132bb07bc9 test(editor): make control assertions handle-state independent and order-proving
Quality review of 50884da found the unshown RichTextBox oracle compared
cached CRLF text against the highlighted editor's native LF-normalized
text, which would fail on first Windows execution. Compare generated
text with normalized line endings on both sides instead, capture the
status label and preview state inside the ProgramChanged handler to
prove fallback-before-notify ordering, document the HighlightSpan
UTF-16 and rule-index contract, and pin the null-text argument check.
2026-09-30 01:29:11 -04:00
aj 50884daca1 fix(editor): bound highlighting without interrupting program updates 2026-09-30 00:14:43 -04:00
aj 388816b015 fix(math): bound fraction regex execution 2026-09-29 21:41:20 -04:00
aj 00ede7c5d0 fix(math): normalize degree interval checks in degrees 2026-09-29 19:27:23 -04:00
aj ef2f9aa714 feat(core,io): persist nest status and made-by in nest files
Add NestStatus (Quote/ToBeCut/HasBeenCut) plus MadeBy on Nest, written as
additive camelCase nest.json fields with PascalCase enum strings matching
the units convention. Legacy files and unknown status values fall back to
Quote. The nest info dialog gains a Status dropdown and Made By box.
2026-09-29 16:21:17 -04:00
aj 29953ea601 feat(overlap): auto-recheck the active plate after layout edits settle
Nest windows now rerun the overlap check once the layout has been
unchanged for 0.5 s, instead of leaving 'Overlaps: not checked'. Edits
show 'Overlaps: check pending...'; drags are caught by the paint-time
pose stamp, collection edits by their events. The check waits while a
mouse button, modal dialog or fill is active, supersedes a running check
when the layout moves again, and does not retry a canceled or failed
layout until it changes. Rechecks use the incremental analyzer, so only
the moved parts' neighbors are recomputed.

Automatic results update only the canvas label (the status bar keeps the
last command's message) and keep Display > Off. Check Active Plate still
runs immediately. InvalidateOverlapCheck now also drops cached material.
2026-09-29 09:31:51 -04:00
aj 99c31748ba feat(diagnostics): cache overlap material and recheck incrementally
PlateOverlapAnalyzer.Capture(parts, OverlapMaterialCache) reuses each clean
program's converted entities and prepared material across requests, and
Analyze(snapshot, previous) reuses pair results whose two parts kept the
same source, exact pose and relative order, renumbering them. A recheck
after moving one part only clips that part's neighbors again.

On 501 real PEP plates: full check median 1 ms / max 6.4 s; incremental
recheck after one move median 0.1 ms / max 38 ms. Incremental results
matched uncached full analysis exactly across 2505 edits.
2026-09-29 09:31:26 -04:00
aj 55fe0ef228 fix(cnc): extend first-cut edge for outside corner lead-ins
A straight lead-in at a convex outside-perimeter corner now runs along the
extension of the edge cut first, so the torch enters on that line and keeps
cutting it. The result no longer depends on which of the corner's two edges
auto-assign or the manual cursor picked, which made placement flip between
straight and 90 degrees. The approach angle is ignored at such corners.

The straight lead falls back to the first-cut edge normal when its pierce
would be closer than PierceClearance to the contour (very flat or tessellated
corners). Reflex perimeter corners bisect the notch. Line lead-outs run on
straight past a convex corner along the last-cut edge, except on tabbed
perimeters. Program generation and the Place Lead-in preview share
ResolveLeadIn/ResolveLeadOut.
2026-09-29 07:46:20 -04:00
aj c3dd346b7a feat(cutoffs): apply nest-wide with minimum retained tail 2026-09-28 23:43:06 -04:00
aj 4afab63046 fix(cnc): advance rapid display through cutoff cutting moves 2026-09-28 23:19:08 -04:00
aj 2cc06d1dc7 fix(cutoffs): exclude leads from material perimeter chaining 2026-09-28 23:08:47 -04:00
aj 45d2dfced4 feat(posting): require verification and explicit risk acknowledgment 2026-09-28 22:50:03 -04:00
aj a5fddec0e9 fix(cutoffs): account for bounds translation roundoff safely 2026-09-28 22:19:02 -04:00
aj a8204bb51f feat(plateview): annotate overlap centroids 2026-09-28 22:17:49 -04:00
aj e4d07121c8 feat(plateview): show material overlap areas 2026-09-28 21:35:05 -04:00
aj 76044f6bd9 merge: integrate polygon overlap diagnostics 2026-09-28 20:56:46 -04:00
aj 1581260e31 feat(cutoffs): add automatic skeleton cutoffs with tail preservation 2026-09-28 20:50:53 -04:00
aj 19c3a89c32 feat(core): report hole-aware part overlap polygons 2026-09-28 20:44:51 -04:00
aj 4dbdc2678d fix(cutoffs): preserve clearance at ambiguous vertex intersections 2026-09-28 20:37:49 -04:00
aj fb32d508f8 fix(geometry): stabilize triangulation winding at large coordinates 2026-09-28 20:37:38 -04:00
aj 1f637ca43c merge: integrate cutout corner lead-in bisectors 2026-09-28 19:40:02 -04:00
aj 648b0eaca5 fix(cnc): bisect inside cutout corners for straight lead-ins 2026-09-28 19:25:40 -04:00
aj b254a0bd3e feat(io): persist part cutting programs and plate parameters 2026-09-28 19:17:59 -04:00
aj 4da48eed68 fix(core): keep cut-offs in their cut sequence through regenerate and save
A cut-off's place in Plate.Parts is its cut sequence number, but
RegenerateCutOffs removed every cut-off part and appended it again, so
any part drag, fill or cut-off move sent the cut-offs to the end. The
nest file didn't store the position either, so reopening did the same.

RegenerateCutOffs now puts each cut-off back at its previous index (new
cut-offs go at the end), and CutOffDto.Sequence saves the index. Older
files without it load the cut-offs at the end, as before.
2026-09-28 18:44:04 -04:00
aj 86dbd8819b style(core): apply dotnet format to Plate.cs
Formatter-only: drops the UTF-8 BOM (.editorconfig charset = utf-8).
No behavior change.
2026-09-28 18:40:50 -04:00
aj 20395eed9b fix(core): keep lead-in state and rotation through part copy and rotate
Part.Clone and CloneAtOffset copied the lead-in program but not
HasManualLeadIns, LeadInsLocked, CuttingParameters or the tracked
pre-lead-in rotation. A copy of a rotated lead-in part reported
rotation 0 (the rebuilt program's), so saving it wrote the wrong
rotation and Remove Lead-ins restored an unrotated part.

Part.Rotate on a lead-in part set the tracked rotation from the
lead-in program's own Rotation, which starts at zero when the cutting
strategy rebuilds it, so a further quarter turn left Rotation unchanged.
Lead-in parts now accumulate the applied angle instead.
2026-09-28 18:22:36 -04:00
aj a886735040 fix(cnc): keep hole sub-programs private to each program copy
Program.Clone deep-copied the SubPrograms dictionary but left every
SubProgramCall pointing at the source's sub-program, and
SubProgramCall.Clone went through the Rotation setter, which re-rotated
that shared program to the call's stale angle. Copying a program with
hole lead-ins therefore rotated the source's holes, and rotating the
copy rotated the source again.

Program.Rotate also rotated a shared sub-program once per call, so two
identical holes (one deduplicated sub-program) turned twice.

Clone now binds calls to one private copy per shared sub-program
without re-aligning it, and Rotate turns each distinct sub-program once.
2026-09-28 18:22:36 -04:00