Search insert selections as boxes with a counted beam search over maximal
free rectangles, pair low-density parts with their half turn, then gap-fill
with the frontier packer. The router takes it on seated outline area.
Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Compare cutout proposals, frame angles and bundles by insert outline area,
and add bounded largest-first packer candidates so big parts get the first
move in an empty hole. On the real job the four frames go from 54-70% to
77-81% filled.
Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
CutoutPackerProposal runs the Irregular engine's FrontierPacker on one
hole, frame-local, with the hole as its boundary and already seated
inserts as obstacles, for all six strategy variants; every pose is
certified with NestLayoutCheck.Clears against the frame, the occupants
and the other poses, and the variant seating the most copies wins, ties
going to the tighter layout. CutoutRouter keeps that proposal over the
lattice-and-NFP one when it seats more copies, or the same number more
compactly, so the pre-pass gets it on every non-round hole.
Two copies of a bar in a frame window, which the lattice never tried and
the sampled NFP search scattered across the window (one at the inner
fit's centre), now stand together against one wall. The test rebuilds
that frame and bar from embedded G-code; the residual-accounting
pipeline tests use a hole that holds one insert so their second copy
stays an ordinary requirement.
Co-Authored-By: Claude Fable 5.1 <noreply@anthropic.com>
Profiling the cutout pre-pass on real round-part jobs put ~97% of its time in
the frame-wall NestLayoutCheck.Clears inside CutoutCirclePacker.Fill. Ear-clipped
round frames make every perimeter/insert triangle pair overlap, so a clear pair
runs hole subtraction for every pair. The same question repeats for every frame
angle and repeated frame instance, because Automatic inserts get identical
frame-local poses.
- CutoutMemo, one per Prepare, replays geometry reads, circle items and Clears
answers. Keys hold geometry by reference, pose bit patterns, argument order
and spacing. It is threaded through CutoutCirclePacker.Fill and the router's
round-only path.
- TriangulatedRegion.SubtractAllHoles measures each piece's bounds once, skips
holes and hole triangles that no piece reaches, and ping-pongs the remainder
between scratch buffers instead of copying it into pooled ones. Clip
arithmetic and order are unchanged.
Bundles are byte-identical on 14 real and 10 synthetic ring jobs. Pre-pass time
over the real set drops from 99.6 s to 10.1 s (N0414-02 35.8 s -> 0.6 s).
Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
- The cutout router uses the circle packer alone for a round hole whose
inserts are all round. Lattice and NFP never placed more there, and when
demand exceeded what fit they spent 20+ minutes on one job.
- The cutout pre-pass skips a hole whose area is smaller than an insert's
outline, so bolt holes no longer run the searches.
- Circles re-packs its last sheet, and its last two sheets together, onto
each single stock and keeps the result when the whole job gets cheaper.
On 14 real round-part jobs costs are unchanged and pipeline time drops from
262 s to 144 s for Circles and 355 s to 245 s for Default.
Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Add CutoutCirclePacker, a circle-in-circle proposal for the cutout
router. When a cutout is one circle and every insert fills at least 0.8
of its enclosing circle, it packs the inserts largest first at centers
tangent to the wall or placed discs, trying a center-out pass (a single
insert sits concentric) and a wall-first pass (optimal counts for up to
nine equal discs). Every pose passes NestLayoutCheck.
The router runs it first and skips the lattice and NFP searches when it
places all demand; otherwise the higher count wins and existing
proposals keep ties. On synthetic disc jobs the prepass drops from
minutes to seconds and places as many or more inserts.
Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
ajandClaude Opus 5.5