Commit Graph
31 Commits
Author SHA1 Message Date
ajandClaude Opus 5.5 f009fab31d feat(ui): make color schemes app-wide and keep only hand-picked drawing colors
- Add Drawing.HasCustomColor, set when a color is picked in Drawing
  Properties or comes from a library record with a stored color.
- Persist it as customColor in .nest files (omitted when false) and keep it
  out of drawing packages; split pieces inherit it.
- Recolor non-custom drawings from the active palette when a nest opens and
  when the scheme changes; custom colors keep their palette slot.
- Library settings store a color only when it is custom.
- Document drawing colors in nest-file-format.md and nesting-view-colors.md.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
2026-10-18 20:24:33 -04:00
ajandClaude Opus 5.5 d87302a189 feat(cad): exclude entities and set cut/etch/display-only roles
Select entities in the CAD converter (click, or drag a window/crossing
box) and right-click to exclude/include them or set them to cut, etch or
display only, regardless of their DXF layer. Delete excludes the
selection.

Roles are stored per source entity on the drawing and persisted in the
entity set as an optional `roles` map. Display-only geometry is kept out
of the program, so posts, nesting and verification never see it; placed
parts draw it as a dashed overlay. Load-time scribe repair skips
etch-layer entities set to cut. Per-entity exclusions now survive filter
changes.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
2026-10-18 05:14:55 -04:00
ajandClaude Opus 5.5 ba39c3dc55 feat(cad): add tabbed cutouts with draggable tabs
A hole can now be declared a tabbed cutout in the CAD Converter: pick a
circle or any edge of a closed hole, set the tab count and width, and drag
the tabs around the hole. The definition persists on the drawing and in the
nest file, and stays editable from the source entities.

The builder replaces the hole with open cut pieces and uncut spans on a new
Tab layer. Tabs are material, so area, nesting and overlap checks still see
a closed hole, but they are never cut. Plan Cutting and Assign Lead-ins cut
each piece from the slug with the internal lead-in and no lead-out. A lead
that would reach back over a tab is mirrored, and an arc lead onto an arc
pierces straight in. Planning accounts for each span between tabs and runs
the open-cut proof, so its own tabbed cutouts certify; tabs followed by a
lead-out are still refused. Pre-post review flags programs that still
contain tab motions.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
2026-10-18 00:50:11 -04:00
ajandClaude Opus 5.5 42d99f296c feat(sequencing): add per-drawing Cut first priority
Drawings flagged CutFirst (e.g. test squares) are sequenced ahead of
every other part: they get their own route with the chosen method, then
the remaining parts follow. Cutoffs crossing a cut-first part still
precede it. The flag is editable in Edit Drawing, persists in .nest as
`cutFirst` (omitted when false) and is kept by split pieces.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
2026-10-17 22:19:03 -04:00
ajandClaude Opus 5.5 6f555345e3 feat(cad): cut breakoff joining lines as tabbed open break cuts
Breakoffs are now picked by their joining line, default to the smaller side as scrap
(flippable), and cut that line between tabs on a new Break layer instead of slots.
Plan Cutting and Assign Lead-ins enter each cut from the scrap with the nest's internal
lead-in, or pierce on the line without one; checks treat break cuts as intentional open
cuts that are not material.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
2026-10-17 17:46:35 -04:00
ajandClaude Opus 5.5 6fd14c5452 feat(cad): tab breakoff scrap to the part in the CAD Converter
Forming backgauge tabs drawn as open cuts came off the sheet loose and could not be
planned. A breakoff merges the scrap into the outline and cuts the shared edge as
closed slots between tabs, so it stays attached and every pierce lands in scrap.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
2026-10-17 15:42:37 -04:00
ajandClaude Opus 5.5 0f06748f28 feat(io): persist pins and pins-off
Drawing cut pins and the per-placement pins-off flag now survive
save/reload and travel in drawing packages.

- `DrawingDto.cutPins` reuses the plate cutting-parameter lead and tab
  DTOs. Pins are read strictly per entry: an unknown lead or tab type is
  never replaced by a default, because a pin that cut differently from
  what was saved is worse than no pin. A bad entry is skipped with a
  reader warning naming the drawing and pin, and the rest load; a value
  that is not a list loads no pins, with a warning. A nest never fails to
  open over pins.
- `PartDto.drawingPinsOff` is written only when true. Anything other than
  a boolean loads as pins on (the drawing wins, D1) with a warning naming
  the plate and part, so an operator's override is never lost silently.
- Packages carry pins as drawing content, so pinning a drawing changes
  its package hash and the newer-revision notice can tell geometry/pins
  changes from detail-only ones.
- `Part.DrawingPinsOff` holds the flag; nothing plans with it yet.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
2026-10-16 15:33:21 -04:00
ajandClaude Opus 5.5 15654c0690 feat(core,io): drawing library link
A nest drawing copied from the drawing library has to remember exactly which
revision it is a copy of, so later slices can tell when the library moved on
(D2b) and so a save can target the right drawing. `Drawing.Library` holds the
server key, id, revision and a snapshot of that revision's cut type, thickness,
material, grade, units, notes and package hash. It is immutable, so copies can
share it.

`DrawingDto.library` is additive and omitted when null. It is read leniently:
anything that cannot be trusted as a link drops the link with a reader warning
and the drawing still loads, because a nest must never fail to open over
provenance. Enum names are checked as single names since Enum.TryParse would
accept numbers and comma lists.

Copy paths: converter edits update drawings in place and so keep the link;
canonical engine copies carry it; split pieces are new geometry and get none.
Packages strip it so linking never changes a drawing's package bytes or hash.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
2026-10-16 15:33:17 -04:00
aj d9273c889f fix(io): keep a sheet's own clamp rail and its removals through save and reload
Commit can attach the stock's rail to a sheet whose nest has no (or another)
default rail, but only the default rail was saved and the reader re-attached
sheets only to it, so the removed clamp and its time vanished on reload. A
sheet following a rail other than the default now saves it in an optional
per-plate clampRail (read leniently, omitted otherwise), and the reader
re-attaches the sheet to it.

PM 22daec3d-dabb-4aae-95f7-c1d090d5dcdf
2026-10-13 18:15:50 -04:00
aj 04d538b0a4 fix(io): omit removedClamps from sheets without a removal
Every plate was written with "removedClamps": [], so files without the
feature changed. The key is now omitted unless a clamp was removed, like
the other additive sections; nest-file-format.md documents removedClamps
and removalMinutes and their lenient reading.

PM 6ded8ac4-84fd-4e8b-9a3b-6f41e494542c item (c)
2026-10-13 18:15:50 -04:00
aj 53db543d6b fix(io): read a malformed removedClamps value without failing the nest
The optional per-plate removedClamps list was deserialized as a typed
List<string>, so a string or a list of numbers threw JsonException and the
whole nest failed to open. It now reads leniently: a non-array value reads
as none removed and non-string entries are skipped. The saved zones load
either way, so a removed clamp's area is never silently re-blocked or lost.

PM 9f3d676b-8a1c-4d9a-b877-b5e01e70c3f0
2026-10-13 18:15:49 -04:00
aj ec058d270c feat(core): remove individual rail clamps on one plate
Slice 3b task 1 (D8/D9): ClampRail gains RemovalMinutes (D9, default
5 minutes, validated finite >= 0) and Plate gains RemovedClamps (rail
clamp ids taken off this sheet as a last resort) plus the computed
ClampRemovalMinutes. Plate.SetClampRail gains an overload that
attaches a rail with a removed-clamp set; zones become the rail's
resolution for the sheet minus those ids, re-resolved on every
resize/rotate so a removed clamp stays off and reappears removed if a
later resize brings it back onto the sheet. ClampRail.Matches gains an
overload comparing against the reduced resolution.

IO: PlateDto.RemovedClamps and ClampRailDto.RemovalMinutes persist
(missing removalMinutes falls back to the default; missing
removedClamps means none). The writer's empty-plate drop logic no
longer drops a sheet whose only content is a removal state the
defaults can't recreate. The reader re-attaches the nest rail to a
plate only when its saved zones equal the rail's resolution minus its
saved removed ids, so a reduced-clamp sheet keeps following the rail
(and the removal) through later resizes instead of freezing as static
zones.

Engine/desktop wiring (minimal-removal computation, Auto Nest
last-resort removal, cut-time, UI) is Slice 3b tasks 2-3, not yet
done.

Tests: 16 new Core (ClampRailTests) + 5 new IO (ClampRailPersistenceTests)
covering validation, resize/resolve behavior, round-trip, legacy
missing-key defaults, and the empty-plate-with-removal-only retention
case. Mutation check (reverting the RemovedClamps subtraction) turns
3 Core + 2 IO assertions red, confirming real coverage.

Gates: Release OpenNest.Tests 3884 passed/31 skipped, OpenNest.IO.Tests
105 passed, OpenNest.Engine.Tests (Clamp filter) 98 passed; scoped
dotnet format --verify-no-changes clean.
2026-10-13 18:15:49 -04:00
aj 1e37c661ff fix(io): harden clamp rail persistence
Omit an empty clamp-carrying plate only when a new plate from the saved
defaults would recreate it: same size and quadrant and zones the saved
rail recreates. A rail-following empty sheet with another size or
quadrant is written again instead of being lost.

Read plateDefaults.clampRail through a lenient converter so a wrongly
typed rail (a string or null width, non-numeric centers, an array in
place of the object) loads as no rail while every plate's saved zones
still load, as the file format documents, instead of failing the whole
nest.

Review findings 4 and 5, Project Memory 4e5f566d.
2026-10-13 18:15:49 -04:00
aj 5674764447 feat(io): persist the nest clamp rail
Write the nest's machine clamp rail under plateDefaults.clampRail
(width, depth, centers) so plates created or resized after a reload
still get the clamps. The key is omitted for nests without a rail, and
a missing, empty or malformed rail loads as none while each plate's
saved zones still load.

On load a plate follows the rail again only when its saved zones are
exactly the rail's for that sheet; other zones are kept as written.
The empty-plate filter now drops an empty sheet whose zones the saved
rail recreates, so the editor's trailing empty sheet is not written
for every clamped nest; empty sheets with other zones are still kept.
2026-10-13 18:15:49 -04:00
aj d001abcf69 feat(io): persist clamp zones in nest files
Add the additive per-plate clamps array (id, x, y, length, width) to the
nest DTO with writer and reader support. Files without the key load with
zero zones; an individually malformed entry is dropped while the rest of
the nest loads. A plate carrying only clamp definitions now survives the
writer's empty-plate filter; genuinely empty plates remain omitted.
Format documented in docs/nest-file-format.md.
2026-10-13 18:15:49 -04:00
aj ef2f9aa714 feat(core,io): persist nest status and made-by in nest files
Add NestStatus (Quote/ToBeCut/HasBeenCut) plus MadeBy on Nest, written as
additive camelCase nest.json fields with PascalCase enum strings matching
the units convention. Legacy files and unknown status values fall back to
Quote. The nest info dialog gains a Status dropdown and Made By box.
2026-09-29 16:21:17 -04:00
aj b254a0bd3e feat(io): persist part cutting programs and plate parameters 2026-09-28 19:17:59 -04:00
aj 4da48eed68 fix(core): keep cut-offs in their cut sequence through regenerate and save
A cut-off's place in Plate.Parts is its cut sequence number, but
RegenerateCutOffs removed every cut-off part and appended it again, so
any part drag, fill or cut-off move sent the cut-offs to the end. The
nest file didn't store the position either, so reopening did the same.

RegenerateCutOffs now puts each cut-off back at its previous index (new
cut-offs go at the end), and CutOffDto.Sequence saves the index. Older
files without it load the cut-offs at the end, as before.
2026-09-28 18:44:04 -04:00
aj aec0523062 style: apply CSharpier formatting to all C# sources
Repo-wide sweep with the pinned CSharpier 1.3.0 tool. Whitespace and
line-wrapping only; OpenNest.Engine.Tests (109) and OpenNest.IO.Tests
pass after reformat, full solution builds 0 errors.

Added .csharpierignore so csproj/config XML keeps its existing layout
(CSharpier's XML wrapping churns attributes with zero benefit).

Formatting is now enforceable: dotnet csharpier check . passes.
2026-09-20 16:41:50 -04:00
ajandClaude Opus 4.6 c1e6092e83 feat: add entity-based suppression with stable GUIDs
Entities now have a Guid Id for stable identity across edit sessions.
Drawing stores the full source entity set (SourceEntities) and a set of
suppressed entity IDs (SuppressedEntityIds), replacing the previous
SuppressedProgram approach. Unchecked entities in the converter are
suppressed rather than permanently removed, so they can be re-enabled
when editing drawings again.

Entities are serialized as JSON in the nest file (entities/entities-N)
alongside the existing G-code programs. Backward compatible with older
nest files that lack entity data.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-08 13:25:48 -04:00
ajandClaude Opus 4.6 ffd060bf61 feat: serialize plate optimizer settings in nest files
Add PlateOptions and SalvageRate properties to the Nest class and
round-trip them through NestWriter/NestReader via a new PlateOptionDto.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-05 00:38:02 -04:00
ajandClaude Opus 4.6 9db7abcd37 refactor: move material and thickness from Plate to Nest
Material and thickness are properties of the nest (all plates share the
same material/gauge), not individual plates. This moves them to the Nest
class, removes them from Plate and PlateSettings, and updates the UI so
EditNestInfoForm has a material field while EditPlateForm no longer shows
thickness. The nest file format gains top-level thickness/material fields
with backward-compatible reading from PlateDefaults for old files.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-01 21:00:59 -04:00
ajandClaude Opus 4.6 c9b5ee1918 feat: serialize HasManualLeadIns, LeadInsLocked, and :SUPPRESSED in nest files
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-30 13:29:49 -04:00
ajandClaude Sonnet 4.6 dd2892a9fe feat: serialize/deserialize bends in nest file format
Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-03-24 20:22:55 -04:00
ajandClaude Opus 4.6 b970629a59 feat: add material library resolution, assist gas support, and UI fixes
- Add MaterialLibraryResolver for Cincinnati post processor to resolve
  G89 library files from material/thickness/gas configuration
- Add Nest.AssistGas property with serialization support in nest format
- Add etch library support with separate gas configuration
- Fix CutOff tests to match AwayFromOrigin default cut direction
- Fix plate info label not updating after ResizePlateToFitParts
- Add cutoff and remnants toolbar button icons

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-23 22:00:57 -04:00
ajandClaude Opus 4.6 2f19f47a85 feat: serialize/deserialize cut-off definitions in nest file format
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-22 19:40:01 -04:00
ajandClaude Sonnet 4.6 d7cc08dff7 refactor: rename .opnest file extension to .nest
Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-03-19 08:29:46 -04:00
ajandClaude Opus 4.6 d2eeb23107 refactor(io): migrate nest file extension from .zip to .opnest
Add FileExtension and FileFilter constants to NestFormat and update all
references across Console, MCP, Training, and WinForms projects.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-18 07:26:04 -04:00
ajandClaude Opus 4.6 d6ffa77f35 feat(console): improve training data collection and best-fit persistence
- Add verbose per-file and per-sheet-size console output during collection
- Skip already-processed parts at the sheet-size level instead of all-or-nothing
- Precompute best-fits once per part and reuse across all sheet sizes
- Clear best-fit cache after each part to prevent memory growth
- Save best-fits in separate bestfits/ zip entries instead of embedding in nest.json
- Filter to Keep=true results only and scope to plate sizes in the nest
- Set nest name to match filename (includes sheet size and part count)
- Add TrainingDatabase with per-run skip logic and SQLite schema

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-14 12:39:24 -04:00
ajandClaude Opus 4.6 7e0edd112a refactor: use 'length' instead of 'height' in nest JSON format
Rename SizeDto.Height to SizeDto.Length so the serialized JSON
uses "width"/"length" which is more natural for plate materials.
The core Size struct still uses Height internally.

Co-Authored-By: Claude Opus 4.6 <noreply@anthropic.com>
2026-03-12 21:50:53 -04:00
ajandClaude Opus 4.6 c2534ef08b feat: replace XML nest file format with JSON (v2)
Replace three separate XML metadata files (info, drawing-info,
plate-info) and per-plate G-code placement files with a single
nest.json inside the ZIP archive. Programs remain as G-code text
under a programs/ folder.

This eliminates ~400 lines of hand-written XML read/write code
and fragile ID-based dictionary linking. Now uses System.Text.Json
with DTO records for clean serialization. Also adds Priority and
Constraints fields to drawing serialization (previously omitted).

Co-Authored-By: Claude Opus 4.6 <noreply@anthropic.com>
2026-03-12 18:44:43 -04:00