Commit Graph
9 Commits
Author SHA1 Message Date
aj 4226c0f902 fix(engine): find the fewest clamps to remove, not only neighbouring runs
Recovery only tried contiguous runs of clamps, so a part with a notch over
a middle clamp had all three clamps removed although the two outer ones
were enough (D8: 'the fewest clamps that let it fit'). One probe per clamp
now finds the clamps every removal must include (a part that cannot fit with
only that clamp left needs it off; removal is monotone), and the search
tries every set by size, mandatory clamps plus the optional ones nearest the
origin first. Full-sheet parts resolve with one probe per clamp.

PM 3df03af2-35a6-49c2-9082-fc6208f5b708
2026-10-13 18:15:50 -04:00
aj a1914e147a fix(engine): reuse clamp-removal probes across identical stock
Offering several identical sheets (same size, spacing and clamps) multiplied
every feasibility probe, so eight full-sheet parts on four 48x120 options
with the eight-clamp rail spent the 1000-probe budget and recovered nothing
although each part fits with its clamps removed. A probe's answer is now
reused for the same part, engine and physically identical stock.

Delta review (s3b-delta-review.md) policy gate 3; PM 0e655fdb-a99a-40d8-968a-1863d8068c3e
2026-10-13 18:15:50 -04:00
aj 64ebda2f6f fix(engine): let clamp recovery move on to another stock with sheets left
Each blocked requirement was tied to the one stock where it needed the
fewest removals; once that stock's finite pool ran out the part stayed
unplaced even with another offered stock untouched. Recovery now runs in
rounds: a blocked part with demand left takes its best removal among the
stocks it has not tried that still have sheets (that stock's own minimal
run, C11). A variant used in several rounds stays one stock entry.

PM bf4438ac-929a-405f-ba26-fcfaa9b1c55e
2026-10-13 18:15:50 -04:00
aj 360f58c101 fix(engine): record a committed clamp removal whatever the target sheet holds
SyncClampZones returned early when the empty target already held exactly the
solved reduced zones, and otherwise preferred the target's own rail over the
stock's, so a removal committed onto such a sheet kept no rail, removed ids
or time. The stock's rail now wins, and the rail/removal state is reconciled
even when the zones themselves need no replacement.

PM 60f7a673-455e-4a87-b865-a4806f417ee6
2026-10-13 18:15:50 -04:00
aj 2b208c9b6a fix(engine): bound the clamp removal search
Recovery searched every contiguous clamp run per blocked part and stock with
whole-engine solves and no bound: 25 parts on four 20-clamp stocks cost
21,025 extra solves even though none could fit at all. Each stock is now
first probed once with every clamp removed (dismissing stock the part cannot
use and choosing the lanes worth asking); the run search goes size by size
across the remaining stock and stops at the first fit; and one recovery may
spend at most 1000 probe solves, after which it keeps the ordinary result.

PM 0e655fdb-a99a-40d8-968a-1863d8068c3e
2026-10-13 18:15:49 -04:00
aj b46310e01b fix(engine): solve each clamp removal on its own sheets within the stock pool
Phase 2 offered every removal variant to all residual demand in one solve,
each variant as unlimited stock. A sheet could take more clamps off than its
own parts needed (C11), and a finite pool could yield extra physical sheets
(C12). One root cause, one repair: each variant is now solved separately,
fewest removals first, with its own blocked parts plus unblocked residual
demand; a sheet is kept only when it holds a part that needed exactly that
removal; kept sheets come out of the base stock's remaining pool and the
plate cap. The expanded job reduces each finite base by what its variants
took, so validation sees the true inventory. Variants are cloned from the
exact sheet-frame zones instead of a translate round trip.

PM f91e054a-6f62-4080-91ed-2e1ce1f6eb7e; PM 245a555f-4f16-40b0-a3c9-430c661ad6a6
2026-10-13 18:15:49 -04:00
aj f19a825c4e fix(engine): treat a part as clamp-blocked only when no lane can place it
Last-resort removal treated the selected engine's failure to place a lone
part as proof it could not fit with the clamps in place. Rectangles packs
bounding boxes, so a concave part whose material clears a clamp lost that
clamp for nothing (C10). A part now counts as blocked only when the caller's
engine, Irregular (true material, NFP) and Rectangles all fail on every
offered stock; Default already runs both lanes.

PM c5984c6e-3882-4d15-8a42-8de76b4c2080
2026-10-13 18:15:49 -04:00
aj af50da7609 fix(engine): remove only rail clamps and always name them on the sheet
Last-resort removal ran on any clamped stock, but only a rail-following
plate can record which clamp to pull and its removal time: an explicit-zone
target lost the instruction entirely. NestPlateStock now carries the rail its
zones were resolved from (NestStockBuilder, DrawingJobMapper.FromPlate);
recovery removes clamps only from rail-backed stock, and commit falls back to
the stock's rail when the target plate has none. Runs are now ordered by
distance from the origin along the edge, not by zone list order.

PM 346d46ed-9336-4706-9392-52ed14d6bd33; PM 6ded8ac4 item (d)
2026-10-13 18:15:49 -04:00
aj 3bf63b74f9 fix(engine): keep the ordinary Auto Nest result when clamp recovery fails
A throwing feasibility probe or residual solve inside last-resort clamp
removal propagated out of NestPipeline.Run and discarded the usable ordinary
proposal. Recovery is optional: any non-cancellation failure now returns no
recovery; cancellation still propagates.

PM 1db4333f-96fc-4e3e-8643-47e1120f312c
2026-10-13 18:15:49 -04:00