refactor(engine): simplify FillLinear with iterative grid fill
Replace recursive FillRecursive with flat FillGrid that tiles along primary axis, then perpendicular. Extract FindPlacedEdge, BuildRemainingStrip, BuildRotationSet, FindBestFill helpers. Use array-based DirectionalDistance to eliminate allocations in FindCopyDistance and FindPatternCopyDistance. Simplify FindSinglePartPatternCopyDistance to delegate to FindCopyDistance. Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
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@@ -77,17 +77,16 @@ namespace OpenNest
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{
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var bboxDim = GetDimension(partA.BoundingBox, direction);
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var pushDir = GetPushDirection(direction);
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var opposite = Helper.OppositeDirection(pushDir);
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var locationB = partA.Location + MakeOffset(direction, bboxDim);
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var locationBOffset = MakeOffset(direction, bboxDim);
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var movingLines = boundary.GetLines(locationB, pushDir);
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var stationaryLines = boundary.GetLines(partA.Location, opposite);
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var slideDistance = Helper.DirectionalDistance(movingLines, stationaryLines, pushDir);
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// Use the most efficient array-based overload to avoid all allocations.
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var slideDistance = Helper.DirectionalDistance(
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boundary.GetEdges(pushDir), partA.Location + locationBOffset,
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boundary.GetEdges(Helper.OppositeDirection(pushDir)), partA.Location,
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pushDir);
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var copyDist = ComputeCopyDistance(bboxDim, slideDistance);
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//System.Diagnostics.Debug.WriteLine($"[FindCopyDistance] dir={direction} bboxDim={bboxDim:F4} slide={slideDistance:F4} copyDist={copyDist:F4} spacing={PartSpacing:F4} locA={partA.Location} locB={locationB} movingEdges={movingLines.Count} stationaryEdges={stationaryLines.Count}");
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return copyDist;
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return ComputeCopyDistance(bboxDim, slideDistance);
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}
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/// <summary>
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@@ -107,7 +106,6 @@ namespace OpenNest
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// Compute a starting offset large enough that every part-pair in
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// patternB has its offset geometry beyond patternA's offset geometry.
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// max(aUpper_i - bLower_j) = max(aUpper) - min(bLower).
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var maxUpper = double.MinValue;
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var minLower = double.MaxValue;
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@@ -126,22 +124,28 @@ namespace OpenNest
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var offset = MakeOffset(direction, startOffset);
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// Pre-compute stationary lines for patternA parts.
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var stationaryCache = new List<Line>[patternA.Parts.Count];
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// Pre-cache edge arrays.
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var movingEdges = new (Vector start, Vector end)[patternA.Parts.Count][];
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var stationaryEdges = new (Vector start, Vector end)[patternA.Parts.Count][];
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for (var i = 0; i < patternA.Parts.Count; i++)
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stationaryCache[i] = boundaries[i].GetLines(patternA.Parts[i].Location, opposite);
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{
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movingEdges[i] = boundaries[i].GetEdges(pushDir);
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stationaryEdges[i] = boundaries[i].GetEdges(opposite);
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}
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var maxCopyDistance = 0.0;
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for (var j = 0; j < patternA.Parts.Count; j++)
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{
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var locationB = patternA.Parts[j].Location + offset;
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var movingLines = boundaries[j].GetLines(locationB, pushDir);
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for (var i = 0; i < patternA.Parts.Count; i++)
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{
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var slideDistance = Helper.DirectionalDistance(movingLines, stationaryCache[i], pushDir);
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var slideDistance = Helper.DirectionalDistance(
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movingEdges[j], locationB,
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stationaryEdges[i], patternA.Parts[i].Location,
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pushDir);
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if (slideDistance >= double.MaxValue || slideDistance < 0)
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continue;
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@@ -153,9 +157,7 @@ namespace OpenNest
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}
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}
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// Fallback: if no pair interacted (shouldn't happen for real parts),
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// use the simple bounding-box + spacing distance.
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if (maxCopyDistance <= 0)
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if (maxCopyDistance < Tolerance.Epsilon)
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return bboxDim + PartSpacing;
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return maxCopyDistance;
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@@ -166,19 +168,8 @@ namespace OpenNest
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/// </summary>
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private double FindSinglePartPatternCopyDistance(Pattern patternA, NestDirection direction, PartBoundary boundary)
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{
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var bboxDim = GetDimension(patternA.BoundingBox, direction);
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var pushDir = GetPushDirection(direction);
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var opposite = Helper.OppositeDirection(pushDir);
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var offset = MakeOffset(direction, bboxDim);
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var movingLines = GetOffsetPatternLines(patternA, offset, boundary, pushDir);
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var stationaryLines = GetPatternLines(patternA, boundary, opposite);
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var slideDistance = Helper.DirectionalDistance(movingLines, stationaryLines, pushDir);
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var copyDist = ComputeCopyDistance(bboxDim, slideDistance);
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//System.Diagnostics.Debug.WriteLine($"[FindSinglePartPatternCopyDist] dir={direction} bboxDim={bboxDim:F4} slide={slideDistance:F4} copyDist={copyDist:F4} spacing={PartSpacing:F4} patternParts={patternA.Parts.Count} movingEdges={movingLines.Count} stationaryEdges={stationaryLines.Count}");
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return copyDist;
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var template = patternA.Parts[0];
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return FindCopyDistance(template, direction, boundary);
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}
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/// <summary>
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@@ -330,54 +321,46 @@ namespace OpenNest
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}
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/// <summary>
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/// Recursively fills the work area. At depth 0, tiles the pattern along the
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/// primary axis, then recurses perpendicular. At depth 1, tiles and returns.
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/// Fills the work area by tiling the pattern along the primary axis to form
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/// a row, then tiling that row along the perpendicular axis to form a grid.
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/// After the grid is formed, fills the remaining strip with individual parts.
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/// </summary>
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private List<Part> FillRecursive(Pattern pattern, NestDirection direction, int depth)
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private List<Part> FillGrid(Pattern pattern, NestDirection direction)
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{
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var perpAxis = PerpendicularAxis(direction);
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var boundaries = CreateBoundaries(pattern);
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var result = new List<Part>(pattern.Parts);
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result.AddRange(TilePattern(pattern, direction, boundaries));
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if (depth == 0 && result.Count > pattern.Parts.Count)
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// Step 1: Tile along primary axis
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var row = new List<Part>(pattern.Parts);
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row.AddRange(TilePattern(pattern, direction, boundaries));
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// If primary tiling didn't produce copies, just tile along perpendicular
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if (row.Count <= pattern.Parts.Count)
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{
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var rowPattern = new Pattern();
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rowPattern.Parts.AddRange(result);
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rowPattern.UpdateBounds();
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var perpAxis = PerpendicularAxis(direction);
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var gridResult = FillRecursive(rowPattern, perpAxis, depth + 1);
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//System.Diagnostics.Debug.WriteLine($"[FillRecursive] Grid: {gridResult.Count} parts, rowSize={rowPattern.Parts.Count}, dir={direction}");
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// Fill the remaining strip (after the last full row/column)
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// with individual parts from the seed pattern.
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var remaining = FillRemainingStrip(gridResult, pattern, perpAxis, direction);
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//System.Diagnostics.Debug.WriteLine($"[FillRecursive] Remainder: {remaining.Count} parts");
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if (remaining.Count > 0)
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gridResult.AddRange(remaining);
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// Try one fewer row/column — the larger remainder strip may
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// fit more parts than the extra row contained.
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var fewerResult = TryFewerRows(gridResult, rowPattern, pattern, perpAxis, direction);
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//System.Diagnostics.Debug.WriteLine($"[FillRecursive] TryFewerRows: {fewerResult?.Count ?? -1} vs grid+remainder={gridResult.Count}");
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if (fewerResult != null && fewerResult.Count > gridResult.Count)
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return fewerResult;
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return gridResult;
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row.AddRange(TilePattern(pattern, perpAxis, boundaries));
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return row;
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}
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if (depth == 0)
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{
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// Single part didn't tile along primary — still try perpendicular.
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return FillRecursive(pattern, PerpendicularAxis(direction), depth + 1);
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}
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// Step 2: Build row pattern and tile along perpendicular axis
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var rowPattern = new Pattern();
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rowPattern.Parts.AddRange(row);
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rowPattern.UpdateBounds();
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return result;
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var rowBoundaries = CreateBoundaries(rowPattern);
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var gridResult = new List<Part>(rowPattern.Parts);
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gridResult.AddRange(TilePattern(rowPattern, perpAxis, rowBoundaries));
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// Step 3: Fill remaining strip
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var remaining = FillRemainingStrip(gridResult, pattern, perpAxis, direction);
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if (remaining.Count > 0)
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gridResult.AddRange(remaining);
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// Step 4: Try fewer rows optimization
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var fewerResult = TryFewerRows(gridResult, rowPattern, pattern, perpAxis, direction);
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if (fewerResult != null && fewerResult.Count > gridResult.Count)
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return fewerResult;
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return gridResult;
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}
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/// <summary>
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@@ -390,37 +373,16 @@ namespace OpenNest
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{
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var rowPartCount = rowPattern.Parts.Count;
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//System.Diagnostics.Debug.WriteLine($"[TryFewerRows] fullResult={fullResult.Count}, rowPartCount={rowPartCount}, tiledAxis={tiledAxis}");
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// Need at least 2 rows for this to make sense (remove 1, keep 1+).
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if (fullResult.Count < rowPartCount * 2)
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{
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//System.Diagnostics.Debug.WriteLine($"[TryFewerRows] Skipped: too few parts for 2 rows");
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return null;
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}
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// Remove the last row's worth of parts.
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var fewerParts = new List<Part>(fullResult.Count - rowPartCount);
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for (var i = 0; i < fullResult.Count - rowPartCount; i++)
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fewerParts.Add(fullResult[i]);
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// Find the top/right edge of the kept parts for logging.
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var edge = double.MinValue;
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foreach (var part in fewerParts)
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{
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var e = tiledAxis == NestDirection.Vertical
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? part.BoundingBox.Top
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: part.BoundingBox.Right;
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if (e > edge) edge = e;
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}
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//System.Diagnostics.Debug.WriteLine($"[TryFewerRows] Kept {fewerParts.Count} parts, edge={edge:F2}, workArea={WorkArea}");
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var remaining = FillRemainingStrip(fewerParts, seedPattern, tiledAxis, primaryAxis);
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//System.Diagnostics.Debug.WriteLine($"[TryFewerRows] Remainder fill: {remaining.Count} parts (need > {rowPartCount} to improve)");
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if (remaining.Count <= rowPartCount)
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return null;
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@@ -438,7 +400,18 @@ namespace OpenNest
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List<Part> placedParts, Pattern seedPattern,
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NestDirection tiledAxis, NestDirection primaryAxis)
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{
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// Find the furthest edge of placed parts along the tiled axis.
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var placedEdge = FindPlacedEdge(placedParts, tiledAxis);
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var remainingStrip = BuildRemainingStrip(placedEdge, tiledAxis);
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if (remainingStrip == null)
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return new List<Part>();
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var rotations = BuildRotationSet(seedPattern);
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return FindBestFill(rotations, remainingStrip);
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}
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private static double FindPlacedEdge(List<Part> placedParts, NestDirection tiledAxis)
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{
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var placedEdge = double.MinValue;
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foreach (var part in placedParts)
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@@ -451,18 +424,20 @@ namespace OpenNest
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placedEdge = edge;
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}
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// Build the remaining strip with a spacing gap from the last tiled row.
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Box remainingStrip;
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return placedEdge;
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}
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private Box BuildRemainingStrip(double placedEdge, NestDirection tiledAxis)
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{
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if (tiledAxis == NestDirection.Vertical)
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{
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var bottom = placedEdge + PartSpacing;
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var height = WorkArea.Top - bottom;
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if (height <= Tolerance.Epsilon)
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return new List<Part>();
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return null;
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remainingStrip = new Box(WorkArea.X, bottom, WorkArea.Width, height);
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return new Box(WorkArea.X, bottom, WorkArea.Width, height);
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}
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else
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{
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@@ -470,18 +445,20 @@ namespace OpenNest
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var width = WorkArea.Right - left;
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if (width <= Tolerance.Epsilon)
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return new List<Part>();
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return null;
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remainingStrip = new Box(left, WorkArea.Y, width, WorkArea.Length);
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return new Box(left, WorkArea.Y, width, WorkArea.Length);
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}
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}
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// Build rotation set: always try cardinal orientations (0° and 90°),
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// plus any unique rotations from the seed pattern.
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var filler = new FillLinear(remainingStrip, PartSpacing);
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List<Part> best = null;
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/// <summary>
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/// Builds a set of (drawing, rotation) candidates: cardinal orientations
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/// (0° and 90°) for each unique drawing, plus any seed pattern rotations
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/// not already covered.
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/// </summary>
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private static List<(Drawing drawing, double rotation)> BuildRotationSet(Pattern seedPattern)
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{
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var rotations = new List<(Drawing drawing, double rotation)>();
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// Cardinal rotations for each unique drawing.
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var drawings = new List<Drawing>();
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foreach (var seedPart in seedPattern.Parts)
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@@ -507,7 +484,6 @@ namespace OpenNest
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rotations.Add((drawing, Angle.HalfPI));
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}
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// Add seed pattern rotations that aren't already covered.
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foreach (var seedPart in seedPattern.Parts)
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{
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var skip = false;
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@@ -525,20 +501,31 @@ namespace OpenNest
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rotations.Add((seedPart.BaseDrawing, seedPart.Rotation));
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}
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return rotations;
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}
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/// <summary>
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/// Tries all rotation candidates in both directions in parallel, returns the
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/// fill with the most parts.
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/// </summary>
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private List<Part> FindBestFill(List<(Drawing drawing, double rotation)> rotations, Box strip)
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{
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var bag = new System.Collections.Concurrent.ConcurrentBag<List<Part>>();
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System.Threading.Tasks.Parallel.ForEach(rotations, entry =>
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foreach (var entry in rotations)
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{
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var localFiller = new FillLinear(remainingStrip, PartSpacing);
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var h = localFiller.Fill(entry.drawing, entry.rotation, NestDirection.Horizontal);
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var v = localFiller.Fill(entry.drawing, entry.rotation, NestDirection.Vertical);
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var filler = new FillLinear(strip, PartSpacing);
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var h = filler.Fill(entry.drawing, entry.rotation, NestDirection.Horizontal);
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var v = filler.Fill(entry.drawing, entry.rotation, NestDirection.Vertical);
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if (h != null && h.Count > 0)
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bag.Add(h);
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if (v != null && v.Count > 0)
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bag.Add(v);
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});
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}
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List<Part> best = null;
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foreach (var candidate in bag)
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{
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@@ -604,7 +591,7 @@ namespace OpenNest
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basePattern.BoundingBox.Length > WorkArea.Length + Tolerance.Epsilon)
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return new List<Part>();
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return FillRecursive(basePattern, primaryAxis, depth: 0);
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return FillGrid(basePattern, primaryAxis);
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}
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/// <summary>
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@@ -618,7 +605,7 @@ namespace OpenNest
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if (seed.Parts.Count == 0)
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return new List<Part>();
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return FillRecursive(seed, primaryAxis, depth: 0);
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return FillGrid(seed, primaryAxis);
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}
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}
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}
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