Files
OpenNest/OpenNest.Console/Program.cs
AJ Isaacs 2db8c49838 feat: add etch mark entities from bend lines to CNC program pipeline
Etch marks for up bends are now real geometry entities on an ETCH layer
instead of being drawn dynamically. They flow through the full pipeline:
entities → FilterPanel layers → ConvertGeometry (tagged as Scribe) →
post-processor sequencing before cut geometry.

Also includes ShapeProfile normalization (CW perimeter, CCW cutouts)
applied consistently across all import paths, and inward offset support
for cutout shapes in overlap/offset polygon calculations.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-28 00:42:49 -04:00

553 lines
19 KiB
C#

using OpenNest;
using OpenNest.Converters;
using OpenNest.Geometry;
using OpenNest.IO;
using System;
using System.Collections.Generic;
using System.Diagnostics;
using System.IO;
using System.Linq;
using System.Reflection;
using System.Threading;
return NestConsole.Run(args);
static class NestConsole
{
public static int Run(string[] args)
{
var options = ParseArgs(args);
if (options == null)
return 0; // --help was requested
if (options.ListPosts)
{
ListPostProcessors(options);
return 0;
}
if (options.InputFiles.Count == 0)
{
PrintUsage();
return 1;
}
foreach (var f in options.InputFiles)
{
if (!File.Exists(f))
{
Console.Error.WriteLine($"Error: file not found: {f}");
return 1;
}
}
using var log = SetUpLog(options);
var nest = LoadOrCreateNest(options);
if (nest == null)
return 1;
var plate = nest.Plates[options.PlateIndex];
ApplyTemplate(plate, options);
ApplyOverrides(plate, options);
var drawing = ResolveDrawing(nest, options);
if (drawing == null)
return 1;
var existingCount = plate.Parts.Count;
if (!options.KeepParts)
plate.Parts.Clear();
PrintHeader(nest, plate, drawing, existingCount, options);
var (success, elapsed) = Fill(nest, plate, drawing, options);
var overlapCount = CheckOverlaps(plate, options);
// Flush and close the log before printing results.
Trace.Flush();
log?.Dispose();
PrintResults(success, plate, elapsed);
Save(nest, options);
PostProcess(nest, options);
return options.CheckOverlaps && overlapCount > 0 ? 1 : 0;
}
static Options ParseArgs(string[] args)
{
var o = new Options();
for (var i = 0; i < args.Length; i++)
{
switch (args[i])
{
case "--drawing" when i + 1 < args.Length:
o.DrawingName = args[++i];
break;
case "--plate" when i + 1 < args.Length:
o.PlateIndex = int.Parse(args[++i]);
break;
case "--output" when i + 1 < args.Length:
o.OutputFile = args[++i];
break;
case "--quantity" when i + 1 < args.Length:
o.Quantity = int.Parse(args[++i]);
break;
case "--spacing" when i + 1 < args.Length:
o.Spacing = double.Parse(args[++i]);
break;
case "--size" when i + 1 < args.Length:
if (Size.TryParse(args[++i], out var sz))
o.PlateSize = sz;
break;
case "--check-overlaps":
o.CheckOverlaps = true;
break;
case "--no-save":
o.NoSave = true;
break;
case "--no-log":
o.NoLog = true;
break;
case "--keep-parts":
o.KeepParts = true;
break;
case "--template" when i + 1 < args.Length:
o.TemplateFile = args[++i];
break;
case "--autonest":
o.AutoNest = true;
break;
case "--engine" when i + 1 < args.Length:
NestEngineRegistry.ActiveEngineName = args[++i];
break;
case "--post" when i + 1 < args.Length:
o.PostName = args[++i];
break;
case "--post-output" when i + 1 < args.Length:
o.PostOutput = args[++i];
break;
case "--posts-dir" when i + 1 < args.Length:
o.PostsDir = args[++i];
break;
case "--list-posts":
o.ListPosts = true;
break;
case "--help":
case "-h":
PrintUsage();
return null;
default:
if (!args[i].StartsWith("--"))
o.InputFiles.Add(args[i]);
break;
}
}
return o;
}
static StreamWriter SetUpLog(Options options)
{
if (options.NoLog)
return null;
var baseDir = Path.GetDirectoryName(options.InputFiles[0]);
var logDir = Path.Combine(baseDir, "test-harness-logs");
Directory.CreateDirectory(logDir);
var logFile = Path.Combine(logDir, $"debug-{DateTime.Now:yyyyMMdd-HHmmss}.log");
var writer = new StreamWriter(logFile) { AutoFlush = true };
Trace.Listeners.Add(new TextWriterTraceListener(writer));
Console.WriteLine($"Debug log: {logFile}");
return writer;
}
static Nest LoadOrCreateNest(Options options)
{
var nestFile = options.InputFiles.FirstOrDefault(f =>
f.EndsWith(NestFormat.FileExtension, StringComparison.OrdinalIgnoreCase)
|| f.EndsWith(".zip", StringComparison.OrdinalIgnoreCase));
var dxfFiles = options.InputFiles.Where(f =>
f.EndsWith(".dxf", StringComparison.OrdinalIgnoreCase)).ToList();
// If we have a nest file, load it and optionally add DXFs.
if (nestFile != null)
{
var nest = new NestReader(nestFile).Read();
if (nest.Plates.Count == 0)
{
Console.Error.WriteLine("Error: nest file contains no plates");
return null;
}
if (options.PlateIndex >= nest.Plates.Count)
{
Console.Error.WriteLine($"Error: plate index {options.PlateIndex} out of range (0-{nest.Plates.Count - 1})");
return null;
}
foreach (var dxf in dxfFiles)
{
var drawing = ImportDxf(dxf);
if (drawing == null)
return null;
nest.Drawings.Add(drawing);
Console.WriteLine($"Imported: {drawing.Name}");
}
return nest;
}
// DXF-only mode: create a fresh nest.
if (dxfFiles.Count == 0)
{
Console.Error.WriteLine("Error: no nest (.nest) or DXF (.dxf) files specified");
return null;
}
if (!options.PlateSize.HasValue)
{
Console.Error.WriteLine("Error: --size WxL is required when importing DXF files without a nest");
return null;
}
var newNest = new Nest { Name = "DXF Import" };
var plate = new Plate { Size = options.PlateSize.Value };
newNest.Plates.Add(plate);
foreach (var dxf in dxfFiles)
{
var drawing = ImportDxf(dxf);
if (drawing == null)
return null;
newNest.Drawings.Add(drawing);
Console.WriteLine($"Imported: {drawing.Name}");
}
return newNest;
}
static Drawing ImportDxf(string path)
{
var importer = new DxfImporter();
if (!importer.GetGeometry(path, out var geometry))
{
Console.Error.WriteLine($"Error: failed to read DXF file: {path}");
return null;
}
if (geometry.Count == 0)
{
Console.Error.WriteLine($"Error: no geometry found in DXF file: {path}");
return null;
}
var normalized = ShapeProfile.NormalizeEntities(geometry);
var pgm = ConvertGeometry.ToProgram(normalized);
if (pgm == null)
{
Console.Error.WriteLine($"Error: failed to convert geometry: {path}");
return null;
}
var name = Path.GetFileNameWithoutExtension(path);
return new Drawing(name, pgm);
}
static void ApplyTemplate(Plate plate, Options options)
{
if (options.TemplateFile == null)
return;
if (!File.Exists(options.TemplateFile))
{
Console.Error.WriteLine($"Error: Template not found: {options.TemplateFile}");
return;
}
var templatePlate = new NestReader(options.TemplateFile).Read().PlateDefaults.CreateNew();
plate.Thickness = templatePlate.Thickness;
plate.Quadrant = templatePlate.Quadrant;
plate.Material = templatePlate.Material;
plate.EdgeSpacing = templatePlate.EdgeSpacing;
plate.PartSpacing = templatePlate.PartSpacing;
Console.WriteLine($"Template: {options.TemplateFile}");
}
static void ApplyOverrides(Plate plate, Options options)
{
if (options.Spacing.HasValue)
plate.PartSpacing = options.Spacing.Value;
// Only apply size override when it wasn't already used to create the plate.
var hasDxfOnly = !options.InputFiles.Any(f =>
f.EndsWith(NestFormat.FileExtension, StringComparison.OrdinalIgnoreCase)
|| f.EndsWith(".zip", StringComparison.OrdinalIgnoreCase));
if (options.PlateSize.HasValue && !hasDxfOnly)
plate.Size = options.PlateSize.Value;
}
static Drawing ResolveDrawing(Nest nest, Options options)
{
var drawing = options.DrawingName != null
? nest.Drawings.FirstOrDefault(d => d.Name == options.DrawingName)
: nest.Drawings.FirstOrDefault();
if (drawing != null)
return drawing;
Console.Error.WriteLine(options.DrawingName != null
? $"Error: drawing '{options.DrawingName}' not found. Available: {string.Join(", ", nest.Drawings.Select(d => d.Name))}"
: "Error: nest file contains no drawings");
return null;
}
static void PrintHeader(Nest nest, Plate plate, Drawing drawing, int existingCount, Options options)
{
Console.WriteLine($"Nest: {nest.Name}");
var wa = plate.WorkArea();
Console.WriteLine($"Plate: {options.PlateIndex} ({plate.Size.Width:F1} x {plate.Size.Length:F1}), spacing={plate.PartSpacing:F2}, edge=({plate.EdgeSpacing.Left},{plate.EdgeSpacing.Bottom},{plate.EdgeSpacing.Right},{plate.EdgeSpacing.Top}), workArea={wa.Width:F1}x{wa.Length:F1}");
Console.WriteLine($"Drawing: {drawing.Name}");
Console.WriteLine(options.KeepParts
? $"Keeping {existingCount} existing parts"
: $"Cleared {existingCount} existing parts");
Console.WriteLine("---");
}
static (bool success, long elapsedMs) Fill(Nest nest, Plate plate, Drawing drawing, Options options)
{
var sw = Stopwatch.StartNew();
bool success;
if (options.AutoNest)
{
var nestItems = new List<NestItem>();
var qty = options.Quantity > 0 ? options.Quantity : 1;
if (options.DrawingName != null)
{
nestItems.Add(new NestItem { Drawing = drawing, Quantity = qty });
}
else
{
foreach (var d in nest.Drawings)
nestItems.Add(new NestItem { Drawing = d, Quantity = qty });
}
Console.WriteLine($"AutoNest: {nestItems.Count} drawing(s), {nestItems.Sum(i => i.Quantity)} total parts");
var engine = NestEngineRegistry.Create(plate);
var nestParts = engine.Nest(nestItems, null, CancellationToken.None);
plate.Parts.AddRange(nestParts);
success = nestParts.Count > 0;
}
else
{
var engine = NestEngineRegistry.Create(plate);
var item = new NestItem { Drawing = drawing, Quantity = options.Quantity };
success = engine.Fill(item);
}
sw.Stop();
return (success, sw.ElapsedMilliseconds);
}
static int CheckOverlaps(Plate plate, Options options)
{
if (!options.CheckOverlaps || plate.Parts.Count == 0)
return 0;
var hasOverlaps = plate.HasOverlappingParts(out var overlapPts);
Console.WriteLine(hasOverlaps
? $"OVERLAPS DETECTED: {overlapPts.Count} intersection points"
: "Overlap check: PASS");
return overlapPts.Count;
}
static void PrintResults(bool success, Plate plate, long elapsedMs)
{
Console.WriteLine($"Result: {(success ? "success" : "failed")}");
Console.WriteLine($"Parts placed: {plate.Parts.Count}");
Console.WriteLine($"Utilization: {plate.Utilization():P1}");
Console.WriteLine($"Time: {elapsedMs}ms");
}
static void Save(Nest nest, Options options)
{
if (options.NoSave)
return;
var firstInput = options.InputFiles[0];
var outputFile = options.OutputFile ?? Path.Combine(
Path.GetDirectoryName(firstInput),
$"{Path.GetFileNameWithoutExtension(firstInput)}-result{NestFormat.FileExtension}");
new NestWriter(nest).Write(outputFile);
Console.WriteLine($"Saved: {outputFile}");
}
static string ResolvePostsDir(Options options)
{
if (options.PostsDir != null)
return options.PostsDir;
var exePath = Assembly.GetEntryAssembly()?.Location
?? typeof(NestConsole).Assembly.Location;
return Path.Combine(Path.GetDirectoryName(exePath), "Posts");
}
static List<IPostProcessor> LoadPostProcessors(string postsDir)
{
var processors = new List<IPostProcessor>();
if (!Directory.Exists(postsDir))
return processors;
foreach (var file in Directory.GetFiles(postsDir, "*.dll"))
{
try
{
var assembly = Assembly.LoadFrom(file);
foreach (var type in assembly.GetTypes())
{
if (!typeof(IPostProcessor).IsAssignableFrom(type) || type.IsInterface || type.IsAbstract)
continue;
if (Activator.CreateInstance(type) is IPostProcessor processor)
processors.Add(processor);
}
}
catch (Exception ex)
{
Console.Error.WriteLine($"Warning: failed to load post processor from {Path.GetFileName(file)}: {ex.Message}");
}
}
return processors;
}
static void ListPostProcessors(Options options)
{
var postsDir = ResolvePostsDir(options);
var processors = LoadPostProcessors(postsDir);
if (processors.Count == 0)
{
Console.WriteLine($"No post processors found in: {postsDir}");
return;
}
Console.WriteLine($"Post processors ({postsDir}):");
foreach (var p in processors)
Console.WriteLine($" {p.Name,-30} {p.Description}");
}
static void PostProcess(Nest nest, Options options)
{
if (options.PostName == null)
return;
var postsDir = ResolvePostsDir(options);
var processors = LoadPostProcessors(postsDir);
var post = processors.FirstOrDefault(p =>
p.Name.Equals(options.PostName, StringComparison.OrdinalIgnoreCase));
if (post == null)
{
Console.Error.WriteLine($"Error: post processor '{options.PostName}' not found");
if (processors.Count > 0)
Console.Error.WriteLine($"Available: {string.Join(", ", processors.Select(p => p.Name))}");
else
Console.Error.WriteLine($"No post processors found in: {postsDir}");
return;
}
var outputFile = options.PostOutput;
if (outputFile == null)
{
var firstInput = options.InputFiles[0];
outputFile = Path.Combine(
Path.GetDirectoryName(firstInput),
$"{Path.GetFileNameWithoutExtension(firstInput)}.cnc");
}
post.Post(nest, outputFile);
Console.WriteLine($"Post: {post.Name} -> {outputFile}");
}
static void PrintUsage()
{
Console.Error.WriteLine("Usage: OpenNest.Console <input-files...> [options]");
Console.Error.WriteLine();
Console.Error.WriteLine("Arguments:");
Console.Error.WriteLine(" input-files One or more .nest nest files or .dxf drawing files");
Console.Error.WriteLine();
Console.Error.WriteLine("Modes:");
Console.Error.WriteLine(" <nest.nest> Load nest and fill (existing behavior)");
Console.Error.WriteLine(" <part.dxf> --size WxL Import DXF, create plate, and fill");
Console.Error.WriteLine(" <nest.nest> <part.dxf> Load nest and add imported DXF drawings");
Console.Error.WriteLine();
Console.Error.WriteLine("Options:");
Console.Error.WriteLine(" --drawing <name> Drawing name to fill with (default: first drawing)");
Console.Error.WriteLine(" --plate <index> Plate index to fill (default: 0)");
Console.Error.WriteLine(" --quantity <n> Max parts to place (default: 0 = unlimited)");
Console.Error.WriteLine(" --spacing <value> Override part spacing");
Console.Error.WriteLine(" --size <WxL> Override plate size (e.g. 60x120); required for DXF-only mode");
Console.Error.WriteLine(" --output <path> Output nest file path (default: <input>-result.nest)");
Console.Error.WriteLine(" --template <path> Nest template for plate defaults (thickness, quadrant, material, spacing)");
Console.Error.WriteLine(" --autonest Use NFP-based mixed-part autonesting instead of linear fill");
Console.Error.WriteLine(" --keep-parts Don't clear existing parts before filling");
Console.Error.WriteLine(" --check-overlaps Run overlap detection after fill (exit code 1 if found)");
Console.Error.WriteLine(" --no-save Skip saving output file");
Console.Error.WriteLine(" --no-log Skip writing debug log file");
Console.Error.WriteLine(" --post <name> Run a post processor after nesting");
Console.Error.WriteLine(" --post-output <path> Output file for post processor (default: <input>.cnc)");
Console.Error.WriteLine(" --posts-dir <path> Directory containing post processor DLLs (default: Posts/)");
Console.Error.WriteLine(" --list-posts List available post processors and exit");
Console.Error.WriteLine(" -h, --help Show this help");
}
class Options
{
public List<string> InputFiles = new();
public string DrawingName;
public int PlateIndex;
public string OutputFile;
public int Quantity;
public double? Spacing;
public Size? PlateSize;
public bool CheckOverlaps;
public bool NoSave;
public bool NoLog;
public bool KeepParts;
public bool AutoNest;
public string TemplateFile;
public string PostName;
public string PostOutput;
public string PostsDir;
public bool ListPosts;
}
}