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Some jobs cut only cutouts into a supplied blank, such as instrument holes in a purchased door that is the whole sheet. Its outline has to be known to the planner (the blank is material that leads, rapids and cut-offs must respect) but must never be pierced, led or cut. A new DisplayPerimeter layer marks that outline. It is material, so nesting, containment, lead clearance and automatic cut-offs all see the blank; a door that fills its sheet leaves cut-offs nothing to cut. Cutting preparation keeps it out of the contours entirely: with no cut perimeter every contour is a hole with internal leads, and the search, best-effort and safest-route paths stop offering a perimeter. Replay refuses any run along the display perimeter and completes once every other ring is cut. A display perimeter must be one whole closed contour enclosing every other contour; a mixed ring, one inside another contour, or a second one is refused with that reason. Saving, drawing and posting it are still to do.
97 lines
5.3 KiB
C#
97 lines
5.3 KiB
C#
using System;
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using System.Collections.Generic;
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using System.Linq;
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using System.Threading;
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using OpenNest.CNC;
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using OpenNest.CNC.CuttingPlanning;
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using OpenNest.Diagnostics;
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using OpenNest.Geometry;
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using OpenNest.Support;
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namespace OpenNest.Engine.CuttingPlanning;
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/// <summary>
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/// Capture-time support tabs for one regenerated part (docs/support-tabs.md): with a support
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/// bed and <see cref="CNC.CuttingStrategy.CuttingParameters.SupportTabs"/> on, a part the bed
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/// cannot hold level has its perimeter tabbed where the tab steadies it; a pinned perimeter
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/// keeps its pin (the drawing wins) and only carries the analysis for replay to review. A
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/// supported part, a missing tab configuration or material the analyzer cannot read leave the
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/// preparation as it was.
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/// </summary>
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internal static class SupportTabCapture
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{
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internal static PreparedContours Prepare(PreparedContours prepared, Program ownedClean, Vector location,
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CuttingPlanRequest request, CancellationToken token)
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{
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var parameters = request.ConfirmedParameters;
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// A display perimeter is a supplied blank: it is never cut free, so it needs no tab.
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if (prepared == null || !prepared.HasCutPerimeter || request.SupportBed == null || parameters?.SupportTabs != true
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|| parameters.TabConfig == null)
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return prepared;
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token.ThrowIfCancellationRequested();
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// The clean program is the drawing's own, rotated as placed: its material at the
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// part's location is the material that drops onto the bed. The tab keeps clear of
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// inside corners by twice its size.
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var support = SupportAnalyzer.Analyze(request.SupportBed, request.SupportQuadrant,
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SupportMaterial.FromProgram(ownedClean, location),
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SupportAnalyzer.InsideCornerClearance(parameters.TabConfig.Size));
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if (!support.IsComplete || support.IsSupported || support.BestTabPoint == null)
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return prepared;
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return prepared.WithSupportTab(support, location, parameters.TabConfig);
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}
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/// <summary>
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/// A note for a planned support-tabbed part whose tab, at its perimeter entry, sits in an
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/// inside corner because no lead-in fits clear of one. Advisory: it never refuses or
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/// downgrades a plan. A tab that cannot steady its part is <see cref="Review"/>'s warning.
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/// </summary>
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internal static IEnumerable<CuttingPlanFinding> Notes(FixedProgramPlacement planned)
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{
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var prepared = planned.Prepared;
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if (prepared?.Support == null || prepared.IsPinned(prepared.PerimeterOrdinal)
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|| planned.ContourChoices.FirstOrDefault(c => c.ContourOrdinal == prepared.PerimeterOrdinal) is not { } entry
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|| prepared.IsClearOfInsideCorners(entry))
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yield break;
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var tab = entry.Point + planned.Location;
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var at = FormattableString.Invariant($"({tab.X:0.####}, {tab.Y:0.####})");
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yield return JointCuttingPlanSearch.Finding(planned, null,
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$"Its support tab at {at} is in an inside corner, because no lead-in fits clear of one; "
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+ "its nub will be hard to grind flush.");
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}
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/// <summary>
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/// A <see cref="PostVerificationKind.PartSupport"/> warning when a regenerated part its bed
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/// cannot hold level is cut without a tab that keeps it level: its pin has no tab or a tab
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/// elsewhere, no steadying entry had a lead-in that fits, or no single tab can steady it.
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/// Null otherwise. Like other warnings it makes the proposal UNVERIFIED.
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/// </summary>
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internal static CuttingPlanFinding Review(FixedProgramPlacement source, IReadOnlyList<ContourChoice> choices)
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{
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var prepared = source.Prepared;
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if (prepared?.Support is not { } support || choices == null)
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return null;
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var perimeter = choices.FirstOrDefault(c => c.ContourOrdinal == prepared.PerimeterOrdinal);
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if (perimeter == null)
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return null;
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var tab = perimeter.Point + prepared.SupportOrigin;
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if (prepared.PerimeterTabbed && support.IsSteadiedByTabAt(tab))
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return null;
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var part = source.SourceOrdinal + 1;
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var held = support.Margin == double.NegativeInfinity
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? "rests on no support contact"
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: support.Margin < 0
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? FormattableString.Invariant($"has its center of gravity {-support.Margin:0.####} outside its support contacts")
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: FormattableString.Invariant($"has its center of gravity only {support.Margin:0.####} inside its support contacts");
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var why = !prepared.PerimeterTabbed
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? $"drawing pin {prepared.PinNumberOf(prepared.PerimeterOrdinal)} cuts its outside without a tab"
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: prepared.IsPinned(prepared.PerimeterOrdinal)
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? $"drawing pin {prepared.PinNumberOf(prepared.PerimeterOrdinal)} puts its tab where it does not steady the part"
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: support.TabCanSupport
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? "no lead-in fits at a point where its tab would steady the part"
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: "no single tab can steady it";
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return new CuttingPlanFinding(source.SourceOrdinal, source.SourcePart, null, null,
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PostVerificationKind.PartSupport, FormattableString.Invariant(
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$"Part {part} {held} (needs {support.RequiredMargin:0.####}) and {why}; it may tip once cut free."));
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}
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}
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