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On a plate with clamps, MaterialsTooClose measured gaps on polygons faceted at 0.001, which understate an arc gap by more than the 0.0005 slack. A pair interlocked exactly at the spacing read as too close, so FillGroup discarded every copy and the fill silently placed nothing. Confirm the gap on NativeContours, as the layout check and pre-post review already do. Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>