Files
OpenNest/OpenNest.Engine/BestFit/BestFitFinder.cs
AJ Isaacs 435a08074b feat: improve remnant fill with rotation sweep, smart pair selection, and partial pattern fill
Narrow remnant strips now get more parts by:
- Sweeping rotations every 5° when the strip is narrower than the part
- Including all pairs that fit the strip width (not just top 50 by area)
- Placing individual parts from incomplete pattern copies that still fit
- Using finer polygon tolerance (0.01) for hull edge angle detection

Co-Authored-By: Claude Opus 4.6 <noreply@anthropic.com>
2026-03-09 18:33:06 -04:00

186 lines
6.1 KiB
C#

using System.Collections.Concurrent;
using System.Collections.Generic;
using System.Linq;
using System.Threading.Tasks;
using OpenNest.Converters;
using OpenNest.Engine.BestFit.Tiling;
using OpenNest.Geometry;
using OpenNest.Math;
namespace OpenNest.Engine.BestFit
{
public class BestFitFinder
{
private readonly IPairEvaluator _evaluator;
private readonly BestFitFilter _filter;
public BestFitFinder(double maxPlateWidth, double maxPlateHeight, IPairEvaluator evaluator = null)
{
_evaluator = evaluator ?? new PairEvaluator();
_filter = new BestFitFilter
{
MaxPlateWidth = maxPlateWidth,
MaxPlateHeight = maxPlateHeight
};
}
public List<BestFitResult> FindBestFits(
Drawing drawing,
double spacing = 0.25,
double stepSize = 0.25,
BestFitSortField sortBy = BestFitSortField.Area)
{
var strategies = BuildStrategies(drawing);
var candidateBags = new ConcurrentBag<List<PairCandidate>>();
Parallel.ForEach(strategies, strategy =>
{
candidateBags.Add(strategy.GenerateCandidates(drawing, spacing, stepSize));
});
var allCandidates = candidateBags.SelectMany(c => c).ToList();
var results = _evaluator.EvaluateAll(allCandidates);
_filter.Apply(results);
results = SortResults(results, sortBy);
for (var i = 0; i < results.Count; i++)
results[i].Candidate.TestNumber = i;
return results;
}
public List<TileResult> FindAndTile(
Drawing drawing, Plate plate,
double spacing = 0.25, double stepSize = 0.25, int topN = 10)
{
var bestFits = FindBestFits(drawing, spacing, stepSize);
var tileEvaluator = new TileEvaluator();
return bestFits
.Where(r => r.Keep)
.Take(topN)
.Select(r => tileEvaluator.Evaluate(r, plate))
.OrderByDescending(t => t.PartsNested)
.ThenByDescending(t => t.Utilization)
.ToList();
}
private List<IBestFitStrategy> BuildStrategies(Drawing drawing)
{
var angles = GetRotationAngles(drawing);
var strategies = new List<IBestFitStrategy>();
var type = 1;
foreach (var angle in angles)
{
var desc = string.Format("{0:F1} deg rotated, offset slide", Angle.ToDegrees(angle));
strategies.Add(new RotationSlideStrategy(angle, type++, desc));
}
return strategies;
}
private List<double> GetRotationAngles(Drawing drawing)
{
var angles = new List<double>
{
0,
Angle.HalfPI,
System.Math.PI,
Angle.HalfPI * 3
};
var hullAngles = GetHullEdgeAngles(drawing);
foreach (var hullAngle in hullAngles)
{
AddUniqueAngle(angles, hullAngle);
AddUniqueAngle(angles, Angle.NormalizeRad(hullAngle + System.Math.PI));
}
return angles;
}
private List<double> GetHullEdgeAngles(Drawing drawing)
{
var entities = ConvertProgram.ToGeometry(drawing.Program)
.Where(e => e.Layer != SpecialLayers.Rapid);
var shapes = Helper.GetShapes(entities);
var points = new List<Vector>();
foreach (var shape in shapes)
{
var polygon = shape.ToPolygonWithTolerance(0.01);
points.AddRange(polygon.Vertices);
}
if (points.Count < 3)
return new List<double>();
var hull = ConvexHull.Compute(points);
var vertices = hull.Vertices;
var n = hull.IsClosed() ? vertices.Count - 1 : vertices.Count;
var hullAngles = new List<double>();
for (var i = 0; i < n; i++)
{
var next = (i + 1) % n;
var dx = vertices[next].X - vertices[i].X;
var dy = vertices[next].Y - vertices[i].Y;
if (dx * dx + dy * dy < Tolerance.Epsilon)
continue;
var angle = Angle.NormalizeRad(System.Math.Atan2(dy, dx));
AddUniqueAngle(hullAngles, angle);
}
return hullAngles;
}
private static void AddUniqueAngle(List<double> angles, double angle)
{
angle = Angle.NormalizeRad(angle);
foreach (var existing in angles)
{
if (existing.IsEqualTo(angle))
return;
}
angles.Add(angle);
}
private List<BestFitResult> SortResults(List<BestFitResult> results, BestFitSortField sortBy)
{
switch (sortBy)
{
case BestFitSortField.Area:
return results.OrderBy(r => r.RotatedArea).ToList();
case BestFitSortField.LongestSide:
return results.OrderBy(r => r.LongestSide).ToList();
case BestFitSortField.ShortestSide:
return results.OrderBy(r => r.ShortestSide).ToList();
case BestFitSortField.Type:
return results.OrderBy(r => r.Candidate.StrategyType)
.ThenBy(r => r.Candidate.TestNumber).ToList();
case BestFitSortField.OriginalSequence:
return results.OrderBy(r => r.Candidate.TestNumber).ToList();
case BestFitSortField.Keep:
return results.OrderByDescending(r => r.Keep)
.ThenBy(r => r.RotatedArea).ToList();
case BestFitSortField.WhyKeepDrop:
return results.OrderBy(r => r.Reason)
.ThenBy(r => r.RotatedArea).ToList();
default:
return results;
}
}
}
}