using OpenNest.CNC.CuttingStrategy;
using OpenNest.Geometry;
namespace OpenNest.Data;
///
/// The lead-ins, lead-outs, kerf and cut-off a machine configuration has on file for a nest's
/// material and thickness, converted to the nest's units. Outside cuts take the thickness's
/// lead-in and lead-out; inside cuts (circles included) take its inside ones, or the outside
/// ones when it has none. A Clean Hole lead-in is for holes only, so on outside cuts it leaves
/// the external lead-in as it was, and a Line + Line lead-in, whose second segment the
/// configuration does not hold, leaves the lead-in it would set as it was.
///
public static class MachineCuttingDefaults
{
private const double MillimetersPerInch = 25.4;
// Thicknesses are typed or imported to three decimals (PEP stores 3/16 as 0.188), so this
// matches those and ones converted between units; gauges are far further apart.
private const double ThicknessToleranceInches = 0.001;
///
/// The thickness settings of for the nest's material (its grade
/// when one is set, otherwise the first grade on file) and thickness, or null when the
/// machine has none.
///
public static ThicknessConfig? Find(MachineConfig? machine, Nest nest)
{
ArgumentNullException.ThrowIfNull(nest);
var name = nest.Material?.Name;
if (machine == null || string.IsNullOrWhiteSpace(name) || !double.IsFinite(nest.Thickness) || nest.Thickness <= 0)
return null;
var grade = nest.Material.Grade;
var material = string.IsNullOrWhiteSpace(grade) ? machine.GetMaterial(name) : machine.GetMaterial(name, grade);
if (material == null)
return null;
var thickness = nest.Thickness * Scale(nest.Units, machine.Units);
var tolerance = ThicknessToleranceInches * Scale(Units.Inches, machine.Units);
return material.Thicknesses
.Where(t => System.Math.Abs(t.Value - thickness) <= tolerance)
.OrderBy(t => System.Math.Abs(t.Value - thickness))
.FirstOrDefault();
}
///
/// Replaces the lead-ins, lead-outs and kerf of with the
/// machine's for the nest, and its lead-in angle rounding, tabs and pierce when the thickness
/// sets them (), and records the machine, material and
/// thickness they came from. Returns false, changing nothing, when the machine has no
/// settings for the nest.
///
public static bool ApplyTo(CuttingParameters parameters, MachineConfig? machine, Nest nest)
{
ArgumentNullException.ThrowIfNull(parameters);
if (Find(machine, nest) is not { } settings)
return false;
var scale = Scale(machine!.Units, nest.Units);
ApplyLeads(parameters, settings, scale);
parameters.Kerf = settings.Kerf * scale;
if (settings.Cutting is { } cutting)
ApplyCutting(parameters, cutting, scale);
parameters.MachineName = machine.Name;
parameters.MaterialName = nest.Material.Name;
parameters.Grade = nest.Material.Grade;
parameters.Thickness = nest.Thickness;
return true;
}
///
/// Stores the leads, lead-in angle rounding, tabs and pierce of
/// (in the nest's units) on the machine's thickness for the nest, in the machine's units: the
/// inverse of . Kerf, cut-off,
/// spacing and plate sizes are kept. Inside cuts that match the outside ones keep following
/// them. Returns false, changing nothing, when the machine has no settings for the nest.
///
public static bool WriteTo(MachineConfig? machine, Nest nest, CuttingParameters parameters)
{
ArgumentNullException.ThrowIfNull(parameters);
if (Find(machine, nest) is not { } settings)
return false;
var scale = Scale(nest.Units, machine!.Units);
// A lead the configuration cannot hold (Line + Line, which it never applies) leaves the
// lead as it was; so does a Clean Hole on outside cuts, which is for holes only.
var insideFrom = settings.InsideLeadIn ?? settings.LeadIn;
var outsideIn = parameters.ExternalLeadIn is LineLineLeadIn or CleanHoleLeadIn
? settings.LeadIn
: ToConfig(Scaled(parameters.ExternalLeadIn, scale), settings.LeadIn);
var outsideOut = ToConfig(Scaled(parameters.ExternalLeadOut, scale), settings.LeadOut);
var insideIn = parameters.InternalLeadIn is LineLineLeadIn
? insideFrom
: ToConfig(Scaled(parameters.InternalLeadIn, scale), insideFrom);
var insideOut = ToConfig(Scaled(parameters.InternalLeadOut, scale), settings.InsideLeadOut ?? settings.LeadOut);
settings.LeadIn = outsideIn;
settings.LeadOut = outsideOut;
var follows = SameLead(insideIn, settings.LeadIn) && SameLead(insideOut, settings.LeadOut);
settings.InsideLeadIn = follows ? null : insideIn;
settings.InsideLeadOut = follows ? null : insideOut;
settings.Cutting = ToCuttingConfig(parameters, scale, settings.Cutting);
return true;
}
///
/// The thickness's lead-in angle rounding, tabs and pierce as cutting parameters in the
/// machine's units, for editing them; 's defaults when it
/// sets none.
///
public static CuttingParameters CuttingOf(ThicknessCuttingConfig? cutting)
{
var parameters = new CuttingParameters();
ApplyCutting(parameters, cutting ?? new ThicknessCuttingConfig(), 1);
return parameters;
}
/// The thickness settings form of ' rounding, tabs and pierce, unscaled.
public static ThicknessCuttingConfig ToCuttingConfig(CuttingParameters parameters, ThicknessCuttingConfig? previous = null) =>
ToCuttingConfig(parameters, 1, previous);
private static ThicknessCuttingConfig ToCuttingConfig(CuttingParameters parameters, double scale, ThicknessCuttingConfig? previous) =>
new()
{
RoundLeadInAngles = parameters.RoundLeadInAngles,
LeadInAngleIncrement = parameters.LeadInAngleIncrement,
Tabs = parameters.SupportTabs,
TabBySize = parameters.TabBySize,
TabSize = (parameters.TabConfig?.Size ?? previous?.TabSize ?? new ThicknessCuttingConfig().TabSize) * scale,
TabHeldMaxLength = parameters.TabHeldMaxLength * scale,
TabSizeMinWidth = parameters.TabSizeMinWidth * scale,
TabSizeMaxWidth = parameters.TabSizeMaxWidth * scale,
PierceClearance = parameters.PierceClearance * scale,
PierceDiameter = parameters.PierceDiameter * scale,
Unknown = previous?.Unknown,
};
private static void ApplyCutting(CuttingParameters parameters, ThicknessCuttingConfig cutting, double scale)
{
parameters.RoundLeadInAngles = cutting.RoundLeadInAngles;
parameters.LeadInAngleIncrement = cutting.LeadInAngleIncrement;
parameters.SupportTabs = cutting.Tabs;
parameters.TabBySize = cutting.TabBySize;
// The thickness's tabs replace any retired "Tab every part" the fallback still carries.
parameters.TabsEnabled = false;
parameters.TabConfig = new NormalTab { Size = cutting.TabSize * scale };
parameters.TabHeldMaxLength = cutting.TabHeldMaxLength * scale;
parameters.TabSizeMinWidth = cutting.TabSizeMinWidth * scale;
parameters.TabSizeMaxWidth = cutting.TabSizeMaxWidth * scale;
parameters.PierceClearance = cutting.PierceClearance * scale;
parameters.PierceDiameter = cutting.PierceDiameter * scale;
}
// Equal for the fields the lead's type uses; ToConfig carries the others over from before.
private static bool SameLead(LeadConfig a, LeadConfig b)
{
if (a.Type != b.Type)
return false;
var (length, angle, radius) = a.Type switch
{
"Line" => (true, true, false),
"Arc" => (false, false, true),
"Line + Arc" => (true, true, true),
"Clean Hole" => (true, false, true),
"Line + Line" => (true, true, false),
_ => (false, false, false),
};
return (!length || a.Length.Equals(b.Length))
&& (!angle || a.Angle.Equals(b.Angle))
&& (!radius || a.Radius.Equals(b.Radius));
}
// A lead with its lengths converted; angles and the arc sweep are not lengths.
private static LeadIn Scaled(LeadIn leadIn, double scale) => scale == 1 ? leadIn : leadIn switch
{
LineLeadIn line => new LineLeadIn { Length = line.Length * scale, ApproachAngle = line.ApproachAngle },
ArcLeadIn arc => new ArcLeadIn { Radius = arc.Radius * scale, SweepAngle = arc.SweepAngle },
LineArcLeadIn lineArc => new LineArcLeadIn
{
LineLength = lineArc.LineLength * scale,
ArcRadius = lineArc.ArcRadius * scale,
ApproachAngle = lineArc.ApproachAngle,
},
CleanHoleLeadIn cleanHole => new CleanHoleLeadIn
{
LineLength = cleanHole.LineLength * scale,
ArcRadius = cleanHole.ArcRadius * scale,
Kerf = cleanHole.Kerf * scale,
},
LineLineLeadIn lineLine => new LineLineLeadIn
{
Length1 = lineLine.Length1 * scale,
ApproachAngle1 = lineLine.ApproachAngle1,
Length2 = lineLine.Length2 * scale,
ApproachAngle2 = lineLine.ApproachAngle2,
},
_ => leadIn,
};
private static LeadOut Scaled(LeadOut leadOut, double scale) => scale == 1 ? leadOut : leadOut switch
{
LineLeadOut line => new LineLeadOut { Length = line.Length * scale, ApproachAngle = line.ApproachAngle },
ArcLeadOut arc => new ArcLeadOut { Radius = arc.Radius * scale },
_ => leadOut,
};
///
/// Gives the nest's plate defaults the part and edge spacing the machine has for its
/// material and thickness. Spacing the machine leaves unset stays as it was. Returns false,
/// changing nothing, when the machine sets neither.
///
public static bool ApplySpacingTo(Nest nest, MachineConfig? machine)
{
ArgumentNullException.ThrowIfNull(nest);
var settings = Find(machine, nest);
if (settings?.PartSpacing == null && settings?.EdgeSpacing == null)
return false;
var scale = Scale(machine!.Units, nest.Units);
if (settings.PartSpacing is { } partSpacing)
nest.PlateDefaults.PartSpacing = partSpacing * scale;
if (settings.EdgeSpacing is { } edge)
nest.PlateDefaults.EdgeSpacing = new Spacing(edge.Left * scale, edge.Bottom * scale, edge.Right * scale, edge.Top * scale);
return true;
}
///
/// Runs , then, when it changed the nest's material, grade or
/// thickness, applies the machine's spacing for them (). A
/// spacing the edit changed itself is the user's choice and stays.
///
public static void ApplySpacingAfter(Nest nest, MachineConfig? machine, Action edit)
{
ArgumentNullException.ThrowIfNull(nest);
ArgumentNullException.ThrowIfNull(edit);
var job = (nest.Material?.Name, nest.Material?.Grade, nest.Thickness);
var plate = nest.PlateDefaults;
var (partBefore, edgeBefore) = (plate.PartSpacing, plate.EdgeSpacing);
edit();
if (job == (nest.Material?.Name, nest.Material?.Grade, nest.Thickness))
return;
plate = nest.PlateDefaults;
var (partEdited, edgeEdited) = (plate.PartSpacing, plate.EdgeSpacing);
ApplySpacingTo(nest, machine);
if (partEdited != partBefore)
plate.PartSpacing = partEdited;
if (!edgeEdited.Equals(edgeBefore))
plate.EdgeSpacing = edgeEdited;
}
///
/// The leads give, in the machine's units, for previewing them:
/// a lead the machine leaves as it was (Line + Line, or Clean Hole on outside cuts) is none.
///
public static CuttingParameters LeadsOf(ThicknessConfig settings)
{
ArgumentNullException.ThrowIfNull(settings);
var parameters = new CuttingParameters { ExternalLeadIn = new NoLeadIn(), InternalLeadIn = new NoLeadIn() };
ApplyLeads(parameters, settings, 1);
parameters.Kerf = settings.Kerf;
return parameters;
}
private static void ApplyLeads(CuttingParameters parameters, ThicknessConfig settings, double scale)
{
var kerf = settings.Kerf * scale;
// Each lead set gets its own instance, as the cutting panel builds them.
if (ToLeadIn(settings.LeadIn, scale, kerf) is { } leadIn and not CleanHoleLeadIn)
parameters.ExternalLeadIn = leadIn;
if (ToLeadIn(settings.InsideLeadIn ?? settings.LeadIn, scale, kerf) is { } insideLeadIn)
parameters.InternalLeadIn = insideLeadIn;
parameters.ExternalLeadOut = ToLeadOut(settings.LeadOut, scale);
parameters.InternalLeadOut = ToLeadOut(settings.InsideLeadOut ?? settings.LeadOut, scale);
}
///
/// Whether are stamped with the machine, material, grade and
/// thickness would record for
/// the nest: they started from the machine's settings for it, and any lead edits since are
/// the user's choice for that same job, which the machine's settings must not replace.
///
public static bool IsRecordedFor(CuttingParameters parameters, MachineConfig? machine, Nest nest)
{
ArgumentNullException.ThrowIfNull(parameters);
ArgumentNullException.ThrowIfNull(nest);
if (Find(machine, nest) == null)
return false;
var tolerance = ThicknessToleranceInches * Scale(Units.Inches, nest.Units);
return string.Equals(parameters.MachineName, machine!.Name, StringComparison.Ordinal)
&& string.Equals(parameters.MaterialName, nest.Material.Name, StringComparison.Ordinal)
&& string.Equals(parameters.Grade ?? "", nest.Material.Grade ?? "", StringComparison.Ordinal)
&& System.Math.Abs(parameters.Thickness - nest.Thickness) <= tolerance;
}
///
/// Replaces the part clearance, overtravel, minimum segment and direction of
/// with the machine's for the nest; the head-lock choice is kept.
/// Returns false, changing nothing, when the machine has no settings for the nest.
///
public static bool ApplyTo(CutOffSettings settings, MachineConfig? machine, Nest nest)
{
ArgumentNullException.ThrowIfNull(settings);
if (Find(machine, nest)?.CutOff is not { } cutOff)
return false;
var scale = Scale(machine!.Units, nest.Units);
settings.PartClearance = cutOff.PartClearance * scale;
settings.Overtravel = cutOff.Overtravel * scale;
settings.MinSegmentLength = cutOff.MinSegmentLength * scale;
if (Enum.TryParse(cutOff.Direction, true, out var direction) && Enum.IsDefined(direction))
settings.CutDirection = direction;
return true;
}
///
/// The lead-in describes, in the machine's units, with
/// for a clean hole; null for a type it cannot build (Line + Line).
///
public static LeadIn? LeadInOf(LeadConfig lead, double kerf) => ToLeadIn(lead, 1, kerf);
/// The lead-out describes, in the machine's units.
public static LeadOut LeadOutOf(LeadConfig lead) => ToLeadOut(lead, 1);
///
/// The machine configuration's form of ; what it cannot hold (an
/// arc's sweep, a clean hole's kerf, a second line) is left out. Unset fields keep
/// 's values.
///
public static LeadConfig ToConfig(LeadIn leadIn, LeadConfig? previous = null)
{
var config = Copy(previous);
switch (leadIn)
{
case LineLeadIn line:
(config.Type, config.Length, config.Angle) = ("Line", line.Length, line.ApproachAngle);
break;
case ArcLeadIn arc:
(config.Type, config.Radius) = ("Arc", arc.Radius);
break;
case LineArcLeadIn lineArc:
(config.Type, config.Length, config.Radius, config.Angle) =
("Line + Arc", lineArc.LineLength, lineArc.ArcRadius, lineArc.ApproachAngle);
break;
case CleanHoleLeadIn cleanHole:
(config.Type, config.Length, config.Radius) = ("Clean Hole", cleanHole.LineLength, cleanHole.ArcRadius);
break;
case LineLineLeadIn lineLine:
(config.Type, config.Length, config.Angle) = ("Line + Line", lineLine.Length1, lineLine.ApproachAngle1);
break;
default:
config.Type = "None";
break;
}
return config;
}
/// The machine configuration's form of .
public static LeadConfig ToConfig(LeadOut leadOut, LeadConfig? previous = null)
{
var config = Copy(previous);
switch (leadOut)
{
case LineLeadOut line:
(config.Type, config.Length, config.Angle) = ("Line", line.Length, line.ApproachAngle);
break;
case ArcLeadOut arc:
(config.Type, config.Radius) = ("Arc", arc.Radius);
break;
default:
config.Type = "None";
break;
}
return config;
}
private static LeadConfig Copy(LeadConfig? lead) => lead == null
? new LeadConfig()
: new LeadConfig { Type = lead.Type, Length = lead.Length, Angle = lead.Angle, Radius = lead.Radius };
// Lead types are the names Tools > Machine Configuration offers; null when one cannot be built.
private static LeadIn? ToLeadIn(LeadConfig? lead, double scale, double kerf) => lead?.Type switch
{
null or "None" => new NoLeadIn(),
"Line" => new LineLeadIn { Length = lead.Length * scale, ApproachAngle = lead.Angle },
"Arc" => new ArcLeadIn { Radius = lead.Radius * scale },
"Line + Arc" => new LineArcLeadIn
{
LineLength = lead.Length * scale,
ArcRadius = lead.Radius * scale,
ApproachAngle = lead.Angle,
},
"Clean Hole" => new CleanHoleLeadIn { LineLength = lead.Length * scale, ArcRadius = lead.Radius * scale, Kerf = kerf },
_ => null,
};
private static LeadOut ToLeadOut(LeadConfig? lead, double scale) => lead?.Type switch
{
"Line" => new LineLeadOut { Length = lead.Length * scale, ApproachAngle = lead.Angle },
"Arc" => new ArcLeadOut { Radius = lead.Radius * scale },
_ => new NoLeadOut(),
};
private static double Scale(UnitSystem from, Units to) =>
Scale(from == UnitSystem.Millimeters ? Units.Millimeters : Units.Inches, to);
private static double Scale(Units from, UnitSystem to) =>
Scale(from, to == UnitSystem.Millimeters ? Units.Millimeters : Units.Inches);
private static double Scale(Units from, Units to) => (from, to) switch
{
(Units.Inches, Units.Millimeters) => MillimetersPerInch,
(Units.Millimeters, Units.Inches) => 1 / MillimetersPerInch,
_ => 1,
};
}