# NFP-Based Best-Fit Strategy ## Problem The current best-fit pair generation uses `RotationSlideStrategy`, which samples Part2 positions by sliding it toward Part1 from 4 directions at discrete step sizes. This is brute-force: more precision requires more samples, it can miss optimal interlocking positions between steps, and it generates hundreds of candidates per rotation angle. ## Solution Replace the slide-based sampling with NFP (No-Fit Polygon) computation. The NFP of two polygons gives the exact mathematical boundary of all valid positions where Part2 can touch Part1 without overlapping. Every point on that boundary is a guaranteed-valid candidate offset. ## Approach Implement `NfpSlideStrategy : IBestFitStrategy` that plugs into the existing `BestFitFinder` pipeline. No changes to `PairEvaluator`, `BestFitFilter`, `BestFitResult`, tiling, or caching. ## Design ### New class: `NfpSlideStrategy` **Location:** `OpenNest.Engine/BestFit/NfpSlideStrategy.cs` **Implements:** `IBestFitStrategy` **Constructor parameters:** - `double part2Rotation` — rotation angle for Part2 (same as `RotationSlideStrategy`) - `int type` — strategy type id (same as `RotationSlideStrategy`) - `string description` — human-readable description - `Polygon stationaryPoly` (optional) — pre-extracted stationary polygon to avoid redundant extraction across rotation angles **`GenerateCandidates(Drawing drawing, double spacing, double stepSize)`:** 1. Extract perimeter polygon from the drawing inflated by `spacing / 2` using `PolygonHelper.ExtractPerimeterPolygon` (shared helper, extracted from `AutoNester`) 2. If polygon extraction fails (null), return empty list 3. Create a rotated copy of the polygon at `part2Rotation` using `PolygonHelper.RotatePolygon` (also extracted) 4. Compute `NoFitPolygon.Compute(stationaryPoly, orbitingPoly)` — single call 5. If the NFP is null or has fewer than 3 vertices, return empty list 6. Convert NFP vertices from polygon-space to Part-space (see Coordinate Correction below) 7. Walk the NFP boundary: - Each vertex becomes a `PairCandidate` with that vertex as `Part2Offset` - For edges longer than `stepSize`, add intermediate sample points starting at `stepSize` from the edge start, exclusive of endpoints (to avoid duplicates with vertex candidates) - Skip the closing vertex if the polygon is closed (first == last) 8. Part1 is always at rotation 0, matching existing `RotationSlideStrategy` behavior 9. Return the candidates list ### Coordinate correction `ExtractPerimeterPolygon` inflates by `halfSpacing` and re-normalizes to origin based on the inflated bounding box. `Part.CreateAtOrigin` normalizes using the raw program bounding box — a different reference point. NFP offsets are in polygon-space and must be mapped to Part-space. **Correction:** Compute the offset between the two reference points: ``` programOrigin = (program.BoundingBox.Left, program.BoundingBox.Bottom) polygonOrigin = (inflatedPerimeter.BoundingBox.Left, inflatedPerimeter.BoundingBox.Bottom) → (0, 0) after normalization correction = programOrigin - polygonOrigin ``` Since both are normalized to (0,0), the actual correction is the difference between where the inflated perimeter's bottom-left sits relative to the program's bottom-left *before* normalization. In practice: - The program bbox includes all entities (rapid moves, all layers) - The perimeter polygon only uses non-rapid cut geometry, inflated outward `PolygonHelper` will compute this correction vector once per drawing and return it alongside the polygon. `NfpSlideStrategy` applies it to each NFP vertex before creating `PairCandidate` offsets. ### Floating-point boundary tolerance NFP boundary positions represent exact touching. Floating-point imprecision may cause `PairEvaluator`'s shape-intersection test to falsely detect overlap at valid boundary points. The `PairEvaluator` overlap check serves as a safety net — a few boundary positions may be filtered out, but the best results should remain valid since we sample many boundary points. ### Shared helper: `PolygonHelper` **Location:** `OpenNest.Engine/BestFit/PolygonHelper.cs` **Static methods extracted from `AutoNester`:** - `ExtractPerimeterPolygon(Drawing drawing, double halfSpacing)` — extracts and inflates the perimeter polygon - `RotatePolygon(Polygon polygon, double angle)` — creates a rotated copy normalized to origin After extraction, `AutoNester` delegates to these methods to avoid duplication. ### Changes to `BestFitFinder.BuildStrategies` Replace `RotationSlideStrategy` instances with `NfpSlideStrategy` instances. Same rotation angles from `GetRotationAngles(drawing)`, different strategy class. No `ISlideComputer` dependency needed. Extract the stationary polygon once and pass it to each strategy to avoid redundant computation (strategies run in `Parallel.ForEach`): ```csharp private List BuildStrategies(Drawing drawing) { var angles = GetRotationAngles(drawing); var strategies = new List(); var type = 1; // Extract stationary polygon once, shared across all rotation strategies. var stationaryPoly = PolygonHelper.ExtractPerimeterPolygon(drawing, 0); foreach (var angle in angles) { var desc = $"{Angle.ToDegrees(angle):F1} deg NFP"; strategies.Add(new NfpSlideStrategy(angle, type++, desc, stationaryPoly)); } return strategies; } ``` Note: spacing inflation is applied inside `GenerateCandidates` since it depends on the `spacing` parameter, not at strategy construction time. ### No changes required - `PairEvaluator` — still evaluates candidates (overlap check becomes redundant but harmless and fast) - `BestFitFilter` — still filters results by aspect ratio, plate fit, etc. - `BestFitResult` — unchanged - `BestFitCache` — unchanged - Tiling pipeline — unchanged - `PairsFillStrategy` — unchanged ## Edge Sampling NFP vertices alone may miss optimal positions along long straight edges. For each edge of the NFP polygon where `edgeLength > stepSize`, interpolate additional points at `stepSize` intervals. This reuses the existing `stepSize` parameter meaningfully — it controls resolution along NFP edges rather than grid spacing. ## Files Changed | File | Change | |------|--------| | `OpenNest.Engine/BestFit/NfpSlideStrategy.cs` | New — `IBestFitStrategy` implementation | | `OpenNest.Engine/BestFit/PolygonHelper.cs` | New — shared polygon extraction/rotation | | `OpenNest.Engine/Nfp/AutoNester.cs` | Delegate to `PolygonHelper` methods | | `OpenNest.Engine/BestFit/BestFitFinder.cs` | Swap `RotationSlideStrategy` for `NfpSlideStrategy` in `BuildStrategies` | ## What This Does NOT Change - The `RotationSlideStrategy` class stays in the codebase (not deleted) in case GPU slide computation is still wanted - The `ISlideComputer` / GPU pipeline remains available - `BestFitFinder` constructor still accepts `ISlideComputer` but it won't be passed to NFP strategies (they don't need it)