using OpenNest.CNC.CuttingStrategy; namespace OpenNest.Data; /// /// The lead-ins, lead-outs, kerf and cut-off a machine configuration has on file for a nest's /// material and thickness, converted to the nest's units. Outside cuts take the thickness's /// lead-in and lead-out; inside cuts (circles included) take its inside ones, or the outside /// ones when it has none. A Clean Hole lead-in is for holes only, so on outside cuts it leaves /// the external lead-in as it was, and a Line + Line lead-in, whose second segment the /// configuration does not hold, leaves the lead-in it would set as it was. /// public static class MachineCuttingDefaults { private const double MillimetersPerInch = 25.4; // Thicknesses are typed or imported to three decimals (PEP stores 3/16 as 0.188), so this // matches those and ones converted between units; gauges are far further apart. private const double ThicknessToleranceInches = 0.001; /// /// The thickness settings of for the nest's material (its grade /// when one is set, otherwise the first grade on file) and thickness, or null when the /// machine has none. /// public static ThicknessConfig? Find(MachineConfig? machine, Nest nest) { ArgumentNullException.ThrowIfNull(nest); var name = nest.Material?.Name; if (machine == null || string.IsNullOrWhiteSpace(name) || !double.IsFinite(nest.Thickness) || nest.Thickness <= 0) return null; var grade = nest.Material.Grade; var material = string.IsNullOrWhiteSpace(grade) ? machine.GetMaterial(name) : machine.GetMaterial(name, grade); if (material == null) return null; var thickness = nest.Thickness * Scale(nest.Units, machine.Units); var tolerance = ThicknessToleranceInches * Scale(Units.Inches, machine.Units); return material.Thicknesses .Where(t => System.Math.Abs(t.Value - thickness) <= tolerance) .OrderBy(t => System.Math.Abs(t.Value - thickness)) .FirstOrDefault(); } /// /// Replaces the lead-ins, lead-outs and kerf of with the /// machine's for the nest, and records the machine, material and thickness they came from. /// Returns false, changing nothing, when the machine has no settings for the nest. /// public static bool ApplyTo(CuttingParameters parameters, MachineConfig? machine, Nest nest) { ArgumentNullException.ThrowIfNull(parameters); if (Find(machine, nest) is not { } settings) return false; var scale = Scale(machine!.Units, nest.Units); ApplyLeads(parameters, settings, scale); parameters.Kerf = settings.Kerf * scale; parameters.MachineName = machine.Name; parameters.MaterialName = nest.Material.Name; parameters.Grade = nest.Material.Grade; parameters.Thickness = nest.Thickness; return true; } /// /// The leads give, in the machine's units, for previewing them: /// a lead the machine leaves as it was (Line + Line, or Clean Hole on outside cuts) is none. /// public static CuttingParameters LeadsOf(ThicknessConfig settings) { ArgumentNullException.ThrowIfNull(settings); var parameters = new CuttingParameters { ExternalLeadIn = new NoLeadIn(), InternalLeadIn = new NoLeadIn() }; ApplyLeads(parameters, settings, 1); parameters.Kerf = settings.Kerf; return parameters; } private static void ApplyLeads(CuttingParameters parameters, ThicknessConfig settings, double scale) { var kerf = settings.Kerf * scale; // Each lead set gets its own instance, as the cutting panel builds them. if (ToLeadIn(settings.LeadIn, scale, kerf) is { } leadIn and not CleanHoleLeadIn) parameters.ExternalLeadIn = leadIn; if (ToLeadIn(settings.InsideLeadIn ?? settings.LeadIn, scale, kerf) is { } insideLeadIn) parameters.InternalLeadIn = insideLeadIn; parameters.ExternalLeadOut = ToLeadOut(settings.LeadOut, scale); parameters.InternalLeadOut = ToLeadOut(settings.InsideLeadOut ?? settings.LeadOut, scale); } /// /// Whether are stamped with the machine, material, grade and /// thickness would record for /// the nest: they started from the machine's settings for it, and any lead edits since are /// the user's choice for that same job, which the machine's settings must not replace. /// public static bool IsRecordedFor(CuttingParameters parameters, MachineConfig? machine, Nest nest) { ArgumentNullException.ThrowIfNull(parameters); ArgumentNullException.ThrowIfNull(nest); if (Find(machine, nest) == null) return false; var tolerance = ThicknessToleranceInches * Scale(Units.Inches, nest.Units); return string.Equals(parameters.MachineName, machine!.Name, StringComparison.Ordinal) && string.Equals(parameters.MaterialName, nest.Material.Name, StringComparison.Ordinal) && string.Equals(parameters.Grade ?? "", nest.Material.Grade ?? "", StringComparison.Ordinal) && System.Math.Abs(parameters.Thickness - nest.Thickness) <= tolerance; } /// /// Replaces the part clearance, overtravel, minimum segment and direction of /// with the machine's for the nest; the head-lock choice is kept. /// Returns false, changing nothing, when the machine has no settings for the nest. /// public static bool ApplyTo(CutOffSettings settings, MachineConfig? machine, Nest nest) { ArgumentNullException.ThrowIfNull(settings); if (Find(machine, nest)?.CutOff is not { } cutOff) return false; var scale = Scale(machine!.Units, nest.Units); settings.PartClearance = cutOff.PartClearance * scale; settings.Overtravel = cutOff.Overtravel * scale; settings.MinSegmentLength = cutOff.MinSegmentLength * scale; if (Enum.TryParse(cutOff.Direction, true, out var direction) && Enum.IsDefined(direction)) settings.CutDirection = direction; return true; } /// /// The lead-in describes, in the machine's units, with /// for a clean hole; null for a type it cannot build (Line + Line). /// public static LeadIn? LeadInOf(LeadConfig lead, double kerf) => ToLeadIn(lead, 1, kerf); /// The lead-out describes, in the machine's units. public static LeadOut LeadOutOf(LeadConfig lead) => ToLeadOut(lead, 1); /// /// The machine configuration's form of ; what it cannot hold (an /// arc's sweep, a clean hole's kerf, a second line) is left out. Unset fields keep /// 's values. /// public static LeadConfig ToConfig(LeadIn leadIn, LeadConfig? previous = null) { var config = Copy(previous); switch (leadIn) { case LineLeadIn line: (config.Type, config.Length, config.Angle) = ("Line", line.Length, line.ApproachAngle); break; case ArcLeadIn arc: (config.Type, config.Radius) = ("Arc", arc.Radius); break; case LineArcLeadIn lineArc: (config.Type, config.Length, config.Radius, config.Angle) = ("Line + Arc", lineArc.LineLength, lineArc.ArcRadius, lineArc.ApproachAngle); break; case CleanHoleLeadIn cleanHole: (config.Type, config.Length, config.Radius) = ("Clean Hole", cleanHole.LineLength, cleanHole.ArcRadius); break; case LineLineLeadIn lineLine: (config.Type, config.Length, config.Angle) = ("Line + Line", lineLine.Length1, lineLine.ApproachAngle1); break; default: config.Type = "None"; break; } return config; } /// The machine configuration's form of . public static LeadConfig ToConfig(LeadOut leadOut, LeadConfig? previous = null) { var config = Copy(previous); switch (leadOut) { case LineLeadOut line: (config.Type, config.Length, config.Angle) = ("Line", line.Length, line.ApproachAngle); break; case ArcLeadOut arc: (config.Type, config.Radius) = ("Arc", arc.Radius); break; default: config.Type = "None"; break; } return config; } private static LeadConfig Copy(LeadConfig? lead) => lead == null ? new LeadConfig() : new LeadConfig { Type = lead.Type, Length = lead.Length, Angle = lead.Angle, Radius = lead.Radius }; // Lead types are the names Tools > Machine Configuration offers; null when one cannot be built. private static LeadIn? ToLeadIn(LeadConfig? lead, double scale, double kerf) => lead?.Type switch { null or "None" => new NoLeadIn(), "Line" => new LineLeadIn { Length = lead.Length * scale, ApproachAngle = lead.Angle }, "Arc" => new ArcLeadIn { Radius = lead.Radius * scale }, "Line + Arc" => new LineArcLeadIn { LineLength = lead.Length * scale, ArcRadius = lead.Radius * scale, ApproachAngle = lead.Angle, }, "Clean Hole" => new CleanHoleLeadIn { LineLength = lead.Length * scale, ArcRadius = lead.Radius * scale, Kerf = kerf }, _ => null, }; private static LeadOut ToLeadOut(LeadConfig? lead, double scale) => lead?.Type switch { "Line" => new LineLeadOut { Length = lead.Length * scale, ApproachAngle = lead.Angle }, "Arc" => new ArcLeadOut { Radius = lead.Radius * scale }, _ => new NoLeadOut(), }; private static double Scale(UnitSystem from, Units to) => Scale(from == UnitSystem.Millimeters ? Units.Millimeters : Units.Inches, to); private static double Scale(Units from, UnitSystem to) => Scale(from, to == UnitSystem.Millimeters ? Units.Millimeters : Units.Inches); private static double Scale(Units from, Units to) => (from, to) switch { (Units.Inches, Units.Millimeters) => MillimetersPerInch, (Units.Millimeters, Units.Inches) => 1 / MillimetersPerInch, _ => 1, }; }