using System.Collections.Generic; using System.IO; using System.Linq; using System.Text; using OpenNest.CNC; using OpenNest.Geometry; using OpenNest.Posts.Cincinnati; namespace OpenNest.Tests.Cincinnati; public class CincinnatiSheetWriterTests { [Fact] public void WriteSheet_EmitsSheetHeader() { var config = new CincinnatiPostConfig { PostedAccuracy = 4 }; var plate = new Plate(48.0, 96.0); plate.Parts.Add(new Part(new Drawing("TestPart", CreateSimpleProgram()))); var sb = new StringBuilder(); using var sw = new StringWriter(sb); var sheetWriter = new CincinnatiSheetWriter(config, new ProgramVariableManager()); sheetWriter.Write(sw, plate, "TestNest", 1, 101, "MS135N2PANEL.lib", "EtchN2.lib"); var output = sb.ToString(); Assert.Contains(":101", output); Assert.Contains("( Sheet 1 )", output); Assert.Contains("#110=", output); Assert.Contains("#111=", output); Assert.Contains("G92 X#5021 Y#5022", output); Assert.Contains("G89 PMS135N2PANEL.lib", output); Assert.Contains("M99", output); } [Fact] public void WriteSheet_EmitsReturnToOriginAndPalletExchange() { var config = new CincinnatiPostConfig { PalletExchange = PalletMode.EndOfSheet, PostedAccuracy = 4 }; var plate = new Plate(48.0, 96.0); plate.Parts.Add(new Part(new Drawing("TestPart", CreateSimpleProgram()))); var sb = new StringBuilder(); using var sw = new StringWriter(sb); var sheetWriter = new CincinnatiSheetWriter(config, new ProgramVariableManager()); sheetWriter.Write(sw, plate, "TestNest", 1, 101, "", ""); var output = sb.ToString(); Assert.Contains("M42", output); Assert.Contains("G0 X0 Y0", output); Assert.Contains("M50", output); } [Fact] public void WriteSheet_SkipsEmptyPlate() { var config = new CincinnatiPostConfig { PostedAccuracy = 4 }; var plate = new Plate(48.0, 96.0); var sb = new StringBuilder(); using var sw = new StringWriter(sb); var sheetWriter = new CincinnatiSheetWriter(config, new ProgramVariableManager()); sheetWriter.Write(sw, plate, "TestNest", 1, 101, "", ""); Assert.Equal("", sb.ToString()); } [Fact] public void WriteSheet_SplitsMultiContourParts() { var config = new CincinnatiPostConfig { PostedAccuracy = 4 }; var pgm = new Program(); // First contour (hole) pgm.Codes.Add(new RapidMove(1, 1)); pgm.Codes.Add(new LinearMove(2, 1)); pgm.Codes.Add(new LinearMove(2, 2)); pgm.Codes.Add(new LinearMove(1, 1)); // Second contour (exterior) pgm.Codes.Add(new RapidMove(0, 0)); pgm.Codes.Add(new LinearMove(5, 0)); pgm.Codes.Add(new LinearMove(5, 5)); pgm.Codes.Add(new LinearMove(0, 0)); var plate = new Plate(48.0, 96.0); plate.Parts.Add(new Part(new Drawing("MultiContour", pgm))); var sb = new StringBuilder(); using var sw = new StringWriter(sb); var sheetWriter = new CincinnatiSheetWriter(config, new ProgramVariableManager()); sheetWriter.Write(sw, plate, "TestNest", 1, 101, "", ""); var output = sb.ToString(); // Should have two G84 pierce commands (one per contour) var g84Count = output.Split('\n').Count(l => l.Trim() == "G84"); Assert.Equal(2, g84Count); } [Fact] public void WriteSheet_EtchFeaturesOrderedBeforeCut() { var config = new CincinnatiPostConfig { PostedAccuracy = 4 }; var pgm = new Program(); // Cut contour first in program pgm.Codes.Add(new RapidMove(0, 0)); pgm.Codes.Add(new LinearMove(5, 0) { Layer = LayerType.Cut }); pgm.Codes.Add(new LinearMove(5, 5) { Layer = LayerType.Cut }); // Etch contour second in program pgm.Codes.Add(new RapidMove(1, 1)); pgm.Codes.Add(new LinearMove(2, 1) { Layer = LayerType.Scribe }); pgm.Codes.Add(new LinearMove(2, 2) { Layer = LayerType.Scribe }); var plate = new Plate(48.0, 96.0); plate.Parts.Add(new Part(new Drawing("MixedPart", pgm))); var sb = new StringBuilder(); using var sw = new StringWriter(sb); var sheetWriter = new CincinnatiSheetWriter(config, new ProgramVariableManager()); sheetWriter.Write(sw, plate, "TestNest", 1, 101, "MS250O2.lib", "EtchN2.lib"); var output = sb.ToString(); // Etch (G85) should appear before cut (G84) var g85Idx = output.IndexOf("G85"); var g84Idx = output.IndexOf("G84"); Assert.True(g85Idx >= 0, "G85 should be present for etch"); Assert.True(g84Idx >= 0, "G84 should be present for cut"); Assert.True(g85Idx < g84Idx, "G85 (etch) should come before G84 (cut)"); // Etch uses etch library Assert.Contains("G89 PEtchN2.lib", output); // Cut uses cut library Assert.Contains("G89 PMS250O2.lib", output); } [Fact] public void WriteSheet_StartAndEnd_NoM50OnNonLastSheet() { var config = new CincinnatiPostConfig { PalletExchange = PalletMode.StartAndEnd, PostedAccuracy = 4 }; var plate = new Plate(48.0, 96.0); plate.Parts.Add(new Part(new Drawing("TestPart", CreateSimpleProgram()))); var sb = new StringBuilder(); using var sw = new StringWriter(sb); var sheetWriter = new CincinnatiSheetWriter(config, new ProgramVariableManager()); sheetWriter.Write(sw, plate, "TestNest", 1, 101, "", "", isLastSheet: false); var output = sb.ToString(); Assert.DoesNotContain("M50", output); } [Fact] public void WriteSheet_StartAndEnd_M50OnLastSheet() { var config = new CincinnatiPostConfig { PalletExchange = PalletMode.StartAndEnd, PostedAccuracy = 4 }; var plate = new Plate(48.0, 96.0); plate.Parts.Add(new Part(new Drawing("TestPart", CreateSimpleProgram()))); var sb = new StringBuilder(); using var sw = new StringWriter(sb); var sheetWriter = new CincinnatiSheetWriter(config, new ProgramVariableManager()); sheetWriter.Write(sw, plate, "TestNest", 1, 101, "", "", isLastSheet: true); var output = sb.ToString(); Assert.Contains("M50", output); } [Fact] public void WriteSheet_EndOfSheet_AlwaysEmitsM50() { var config = new CincinnatiPostConfig { PalletExchange = PalletMode.EndOfSheet, PostedAccuracy = 4 }; var plate = new Plate(48.0, 96.0); plate.Parts.Add(new Part(new Drawing("TestPart", CreateSimpleProgram()))); var sb = new StringBuilder(); using var sw = new StringWriter(sb); var sheetWriter = new CincinnatiSheetWriter(config, new ProgramVariableManager()); sheetWriter.Write(sw, plate, "TestNest", 1, 101, "", "", isLastSheet: false); var output = sb.ToString(); Assert.Contains("M50", output); } [Fact] public void ComputeArcLength_FullCircle_Returns2PiR() { var start = new Vector(10.0, 20.0); var arc = new ArcMove(new Vector(10.0, 20.0), new Vector(15.0, 20.0), RotationType.CW); var length = FeatureUtils.ComputeArcLength(start, arc); // Radius = 5, full circle = 2 * PI * 5 ≈ 31.416 Assert.Equal(2.0 * System.Math.PI * 5.0, length, 4); } [Fact] public void ComputeArcLength_Semicircle_ReturnsPiR() { // Semicircle from (0,0) to (10,0) with center at (5,0), CCW → goes through (5,5) var start = new Vector(0.0, 0.0); var arc = new ArcMove(new Vector(10.0, 0.0), new Vector(5.0, 0.0), RotationType.CCW); var length = FeatureUtils.ComputeArcLength(start, arc); // Radius = 5, semicircle = PI * 5 ≈ 15.708 Assert.Equal(System.Math.PI * 5.0, length, 4); } [Fact] public void ComputeCutDistance_WithArcs_UsesArcLengthNotChord() { // Full circle: chord = 0 but arc length = 2πr var codes = new List { new RapidMove(10.0, 20.0), new ArcMove(new Vector(10.0, 20.0), new Vector(15.0, 20.0), RotationType.CW) { Layer = LayerType.Cut } }; var distance = FeatureUtils.ComputeCutDistance(codes); // Full circle with R=5 → 2πr ≈ 31.416 Assert.True(distance > 30.0, $"Expected arc length > 30 but got {distance}"); } [Fact] public void IsFeatureEtch_ReturnsTrueForScribeLayer() { var codes = new List { new RapidMove(0, 0), new LinearMove(1, 0) { Layer = LayerType.Scribe }, new LinearMove(1, 1) { Layer = LayerType.Scribe } }; Assert.True(FeatureUtils.IsEtch(codes)); } [Fact] public void IsFeatureEtch_ReturnsFalseForCutLayer() { var codes = new List { new RapidMove(0, 0), new LinearMove(1, 0) { Layer = LayerType.Cut }, new LinearMove(1, 1) { Layer = LayerType.Cut } }; Assert.False(FeatureUtils.IsEtch(codes)); } [Fact] public void IsFeatureEtch_ReturnsFalseForRapidsOnly() { var codes = new List { new RapidMove(0, 0) }; Assert.False(FeatureUtils.IsEtch(codes)); } [Fact] public void WriteSheet_InlineCoordinates_AreAbsoluteOnPlate() { var config = new CincinnatiPostConfig { PostedAccuracy = 4 }; // Part program is at origin: (0,0) to (2,0) to (2,2) to (0,2) to (0,0) var pgm = new Program(); pgm.Codes.Add(new RapidMove(0, 0)); pgm.Codes.Add(new LinearMove(2, 0)); pgm.Codes.Add(new LinearMove(2, 2)); pgm.Codes.Add(new LinearMove(0, 2)); pgm.Codes.Add(new LinearMove(0, 0)); var plate = new Plate(48.0, 96.0); // Place part at (10.5, 5.25) on the plate to produce non-integer coordinates plate.Parts.Add(new Part(new Drawing("Square", pgm), new Vector(10.5, 5.25))); var sb = new StringBuilder(); using var sw = new StringWriter(sb); var sheetWriter = new CincinnatiSheetWriter(config, new ProgramVariableManager()); sheetWriter.Write(sw, plate, "TestNest", 1, 101, "", ""); var output = sb.ToString(); // Under G90, coordinates must be plate-absolute (part coords + part location) Assert.Contains("G0 X10.5 Y5.25", output); // rapid to pierce Assert.Contains("G1 X12.5 Y5.25", output); // (2,0) + (10.5,5.25) Assert.Contains("G1 X12.5 Y7.25", output); // (2,2) + (10.5,5.25) Assert.Contains("G1 X10.5 Y7.25", output); // (0,2) + (10.5,5.25) Assert.Contains("G1 X10.5 Y5.25", output); // (0,0) + (10.5,5.25) } [Fact] public void WriteSheet_TwoPartsAtDifferentLocations_HaveDistinctAbsoluteCoords() { var config = new CincinnatiPostConfig { PostedAccuracy = 4 }; var pgm = new Program(); pgm.Codes.Add(new RapidMove(0, 0)); pgm.Codes.Add(new LinearMove(1, 0)); pgm.Codes.Add(new LinearMove(1, 1)); pgm.Codes.Add(new LinearMove(0, 0)); var drawing = new Drawing("Tri", pgm); var plate = new Plate(48.0, 96.0); plate.Parts.Add(new Part(drawing, new Vector(5.5, 3.25))); plate.Parts.Add(new Part(drawing, new Vector(20.5, 10.25))); var sb = new StringBuilder(); using var sw = new StringWriter(sb); var sheetWriter = new CincinnatiSheetWriter(config, new ProgramVariableManager()); sheetWriter.Write(sw, plate, "TestNest", 1, 101, "", ""); var output = sb.ToString(); // First part at (5.5, 3.25) Assert.Contains("G0 X5.5 Y3.25", output); Assert.Contains("G1 X6.5 Y3.25", output); // Second part at (20.5, 10.25) Assert.Contains("G0 X20.5 Y10.25", output); Assert.Contains("G1 X21.5 Y10.25", output); } private static Program CreateSimpleProgram() { var pgm = new Program(); pgm.Codes.Add(new RapidMove(0, 0)); pgm.Codes.Add(new LinearMove(1, 0)); pgm.Codes.Add(new LinearMove(1, 1)); pgm.Codes.Add(new LinearMove(0, 1)); pgm.Codes.Add(new LinearMove(0, 0)); return pgm; } }