using System.Collections.Generic;
using System.Globalization;
using System.IO;
using System.Text;
using OpenNest.CNC;
using OpenNest.Geometry;
namespace OpenNest.Posts.Cincinnati;
///
/// A posted part sub-program and where one part's program frame puts its origin.
///
/// Posted sub-program number.
/// The normalized, absolute program the sub-program is written from.
/// The sub-program origin in the part's program frame.
public sealed record PartSubprogram(int Number, Program Program, Vector Corner);
///
/// Writes a Cincinnati-format part sub-program definition.
/// Each sub-program contains the complete cutting sequence for one unique posted part
/// toolpath, with coordinates normalized to origin (0,0).
/// Called via M98 from sheet sub-programs.
///
public sealed class CincinnatiPartSubprogramWriter
{
private readonly CincinnatiPostConfig _config;
private readonly CincinnatiFeatureWriter _featureWriter;
private readonly CoordinateFormatter _fmt;
private readonly IReadOnlyDictionary _holeSubprograms;
public CincinnatiPartSubprogramWriter(
CincinnatiPostConfig config,
IReadOnlyDictionary holeSubprograms = null
)
{
_config = config;
_featureWriter = new CincinnatiFeatureWriter(config);
_fmt = new CoordinateFormatter(config.PostedAccuracy);
_holeSubprograms = holeSubprograms;
}
///
/// Writes a complete part sub-program for the given normalized program.
/// The program must be in absolute mode with coordinates normalized to origin (0,0).
///
public void Write(
TextWriter w,
Program normalizedProgram,
string drawingName,
int subNumber,
string cutLibrary,
string etchLibrary,
double sheetDiagonal
)
{
var allFeatures = FeatureUtils.SplitByRapids(normalizedProgram.Codes);
if (allFeatures.Count == 0)
return;
// Classify and order: etch features first, then cut features
var ordered = FeatureUtils.ClassifyAndOrder(allFeatures);
var exterior = FeatureUtils.FindExterior(ordered);
w.WriteLine("(*****************************************************)");
w.WriteLine($":{subNumber}");
w.WriteLine(CoordinateFormatter.Comment($"PART: {drawingName}"));
for (var i = 0; i < ordered.Count; i++)
{
var (codes, isEtch) = ordered[i];
var isLastFeature = i == ordered.Count - 1;
// SubProgramCall features are emitted as M98 hole calls
if (codes.Count == 1 && codes[0] is SubProgramCall holeCall)
{
CincinnatiHoleCallWriter.Write(
w, holeCall, Vector.Zero, i, isLastFeature, _config, _fmt, _holeSubprograms
);
continue;
}
var featureNumber = i == 0 ? _config.FeatureLineNumberStart : 1000 + i + 1;
var cutDistance = FeatureUtils.ComputeCutDistance(codes);
var ctx = new FeatureContext
{
Codes = codes,
FeatureNumber = featureNumber,
PartName = drawingName,
IsFirstFeatureOfPart = false,
IsLastFeatureOnSheet = isLastFeature,
IsExteriorFeature = exterior[i],
IsEtch = isEtch,
LibraryFile = isEtch ? etchLibrary : cutLibrary,
CutDistance = cutDistance,
SheetDiagonal = sheetDiagonal,
RapidDistance = isLastFeature
? null
: FeatureUtils.EndPoint(codes).DistanceTo(FeatureUtils.StartPoint(ordered[i + 1].codes)),
};
_featureWriter.Write(w, ctx);
}
w.WriteLine($"M99 (END OF {drawingName})");
}
///
/// If the program has no leading rapid, inserts a synthetic rapid at the
/// last motion endpoint (the contour return point). This ensures the feature
/// writer knows the true pierce location and preserves the first contour segment.
///
internal static void EnsureLeadingRapid(Program pgm) => FeatureUtils.InsertLeadingRapid(pgm.Codes);
///
/// Scans all plates and assigns each non-cutoff part the sub-program for its posted
/// toolpath: parts share a sub-program only when their normalized programs, lead-ins
/// included, post identically under the same drawing name. Part programs are copied,
/// never modified.
///
internal static (
Dictionary mapping,
List<(int subNum, string name, Program program)> entries
) BuildRegistry(IEnumerable plates, int startNumber)
{
var mapping = new Dictionary(ReferenceEqualityComparer.Instance);
var entries = new List<(int, string, Program)>();
var contentIndex = new Dictionary();
var nextSubNum = startNumber;
foreach (var plate in plates)
{
foreach (var part in plate.Parts)
{
if (part.BaseDrawing.IsCutOff)
continue;
var pgm = PostedCopy(part.Program);
var bbox = pgm.BoundingBox();
pgm.Offset(-bbox.Location.X, -bbox.Location.Y);
// If the program has no leading rapid, the feature writer
// will use the first motion endpoint as the pierce point,
// losing the first contour segment. Insert a synthetic rapid
// at the contour's return point (last motion endpoint) so
// the full contour is preserved.
EnsureLeadingRapid(pgm);
var name = part.BaseDrawing.Name;
var key = name + "\n" + ProgramToCanonical(pgm);
if (!contentIndex.TryGetValue(key, out var entry))
{
entry = (nextSubNum++, pgm);
contentIndex[key] = entry;
entries.Add((entry.subNum, name, pgm));
}
mapping[part] = new PartSubprogram(entry.subNum, entry.program, bbox.Location);
}
}
return (mapping, entries);
}
// An absolute copy with suppressed moves left uncut, as the post writes it.
private static Program PostedCopy(Program program)
{
var copy = FeatureUtils.ToAbsoluteCopy(program);
var codes = FeatureUtils.RemoveSuppressed(copy.Codes);
copy.Codes.Clear();
copy.Codes.AddRange(codes);
return copy;
}
///
/// Builds a nest-level registry of unique hole sub-programs from every hole call in
/// the plates' parts and in the part sub-program copies. Calls are keyed by their
/// program reference, because hole call ids are only unique within one drawing's
/// program; identical hole geometry shares one sub-program. Entries are absolute-mode
/// copies, so the caller's (incremental) hole programs are never modified.
///
internal static (
Dictionary mapping,
List<(int subNum, Program program)> entries
) BuildHoleRegistry(
IEnumerable plates,
IEnumerable partSubprograms,
int startNumber
)
{
var mapping = new Dictionary(ReferenceEqualityComparer.Instance);
var entries = new List<(int, Program)>();
var contentIndex = new Dictionary();
var nextSubNum = startNumber;
void Register(Program owner)
{
foreach (var code in owner.Codes)
{
if (code is not SubProgramCall { Program: not null } call)
continue;
if (mapping.ContainsKey(call.Program) || !FeatureUtils.HasCut(call.Program))
continue;
var absolute = PostedCopy(call.Program);
EnsureLeadingRapid(absolute);
var canonical = ProgramToCanonical(absolute);
if (!contentIndex.TryGetValue(canonical, out var subNum))
{
subNum = nextSubNum++;
contentIndex[canonical] = subNum;
entries.Add((subNum, absolute));
}
mapping[call.Program] = subNum;
}
}
foreach (var plate in plates)
{
foreach (var part in plate.Parts)
{
if (!part.BaseDrawing.IsCutOff)
Register(part.Program);
}
}
if (partSubprograms != null)
{
foreach (var program in partSubprograms)
Register(program);
}
return (mapping, entries);
}
private static string ProgramToCanonical(Program pgm)
{
var sb = new StringBuilder();
foreach (var code in pgm.Codes)
{
if (code is LinearMove lm)
sb.Append(
CultureInfo.InvariantCulture,
$"L{lm.EndPoint.X:F6},{lm.EndPoint.Y:F6},{(int)lm.Layer}"
);
else if (code is ArcMove am)
sb.Append(
CultureInfo.InvariantCulture,
$"A{am.EndPoint.X:F6},{am.EndPoint.Y:F6},{am.CenterPoint.X:F6},{am.CenterPoint.Y:F6},{(int)am.Rotation},{(int)am.Layer}"
);
else if (code is RapidMove rm)
sb.Append(CultureInfo.InvariantCulture, $"R{rm.EndPoint.X:F6},{rm.EndPoint.Y:F6}");
else if (code is SubProgramCall { Program: not null } call)
sb.Append(
CultureInfo.InvariantCulture,
$"S{call.Offset.X:F6},{call.Offset.Y:F6}[{ProgramToCanonical(PostedCopy(call.Program))}]"
);
}
return sb.ToString();
}
}