using System; using System.Collections.Generic; using System.IO; using System.Linq; using System.Text; using OpenNest.CNC; using OpenNest.Geometry; namespace OpenNest.Posts.Cincinnati; /// /// Emits one Cincinnati-format sheet subprogram per plate. /// Supports two modes: inline features (default) or M98 sub-program calls per part. /// public sealed class CincinnatiSheetWriter { private readonly CincinnatiPostConfig _config; private readonly ProgramVariableManager _vars; private readonly CoordinateFormatter _fmt; private readonly CincinnatiFeatureWriter _featureWriter; public CincinnatiSheetWriter(CincinnatiPostConfig config, ProgramVariableManager vars) { _config = config; _vars = vars; _fmt = new CoordinateFormatter(config.PostedAccuracy); _featureWriter = new CincinnatiFeatureWriter(config); } /// /// Writes a complete sheet subprogram for the given plate. /// /// /// Optional mapping of (drawingId, rotationKey) to sub-program number. /// When provided, non-cutoff parts are emitted as M98 calls instead of inline features. /// public void Write(TextWriter w, Plate plate, string nestName, int sheetIndex, int subNumber, Dictionary<(int, long), int> partSubprograms = null) { if (plate.Parts.Count == 0) return; var width = plate.Size.Width; var length = plate.Size.Length; var sheetDiagonal = System.Math.Sqrt(width * width + length * length); var libraryFile = _config.DefaultLibraryFile ?? ""; var varDeclSub = _config.VariableDeclarationSubprogram; var partCount = plate.Parts.Count(p => !p.BaseDrawing.IsCutOff); // 1. Sheet header w.WriteLine("(*****************************************************)"); w.WriteLine($"( START OF {nestName}.{sheetIndex:D3} )"); w.WriteLine($":{subNumber}"); w.WriteLine($"( Sheet {sheetIndex} )"); w.WriteLine($"( Layout {sheetIndex} )"); w.WriteLine($"( SHEET NAME = {_fmt.FormatCoord(length)} X {_fmt.FormatCoord(width)} )"); w.WriteLine($"( Total parts on sheet = {partCount} )"); w.WriteLine($"#{_config.SheetWidthVariable}={_fmt.FormatCoord(width)}(SHEET WIDTH FOR CUTOFFS)"); w.WriteLine($"#{_config.SheetLengthVariable}={_fmt.FormatCoord(length)}(SHEET LENGTH FOR CUTOFFS)"); // 2. Coordinate setup w.WriteLine("M42"); w.WriteLine("N10000"); w.WriteLine("G92X#5021Y#5022"); if (!string.IsNullOrEmpty(libraryFile)) w.WriteLine($"G89 P {libraryFile}"); w.WriteLine($"M98 P{varDeclSub} (Variable Declaration)"); w.WriteLine("G90"); w.WriteLine("M47(CPT)"); if (!string.IsNullOrEmpty(libraryFile)) w.WriteLine($"G89 P {libraryFile}"); w.WriteLine("GOTO1( Goto Feature )"); // 3. Order parts: non-cutoff sorted by Bottom then Left, cutoffs last var nonCutoffParts = plate.Parts .Where(p => !p.BaseDrawing.IsCutOff) .OrderBy(p => p.Bottom) .ThenBy(p => p.Left) .ToList(); var cutoffParts = plate.Parts .Where(p => p.BaseDrawing.IsCutOff) .ToList(); var allParts = nonCutoffParts.Concat(cutoffParts).ToList(); // 4. Emit parts if (partSubprograms != null) WritePartsWithSubprograms(w, allParts, libraryFile, sheetDiagonal, partSubprograms); else WritePartsInline(w, allParts, libraryFile, sheetDiagonal); // 5. Footer w.WriteLine("M42"); w.WriteLine("G0X0Y0"); if (_config.PalletExchange != PalletMode.None) w.WriteLine($"N{sheetIndex + 1}M50"); w.WriteLine($"M99(END OF {nestName}.{sheetIndex:D3})"); } private void WritePartsWithSubprograms(TextWriter w, List allParts, string libraryFile, double sheetDiagonal, Dictionary<(int, long), int> partSubprograms) { var lastPartName = ""; var featureIndex = 0; for (var p = 0; p < allParts.Count; p++) { var part = allParts[p]; var partName = part.BaseDrawing.Name; var isNewPart = partName != lastPartName; var isSafetyHeadraise = isNewPart && lastPartName != ""; var isLastPart = p == allParts.Count - 1; var key = CincinnatiPartSubprogramWriter.SubprogramKey(part); partSubprograms.TryGetValue(key, out var subNum); var hasSubprogram = !part.BaseDrawing.IsCutOff && subNum != 0; if (hasSubprogram) { WriteSubprogramCall(w, part, subNum, featureIndex, partName, isSafetyHeadraise, isLastPart); featureIndex++; } else { // Inline features for cutoffs or parts without sub-programs var features = SplitPartFeatures(part); for (var f = 0; f < features.Count; f++) { var featureNumber = featureIndex == 0 ? _config.FeatureLineNumberStart : 1000 + featureIndex + 1; var isLastFeature = isLastPart && f == features.Count - 1; var cutDistance = ComputeCutDistance(features[f]); var ctx = new FeatureContext { Codes = features[f], FeatureNumber = featureNumber, PartName = partName, IsFirstFeatureOfPart = isNewPart && f == 0, IsLastFeatureOnSheet = isLastFeature, IsSafetyHeadraise = isSafetyHeadraise && f == 0, IsExteriorFeature = false, LibraryFile = libraryFile, CutDistance = cutDistance, SheetDiagonal = sheetDiagonal }; _featureWriter.Write(w, ctx); featureIndex++; } } lastPartName = partName; } } private void WriteSubprogramCall(TextWriter w, Part part, int subNum, int featureIndex, string partName, bool isSafetyHeadraise, bool isLastPart) { // Safety headraise before rapid to new part if (isSafetyHeadraise && _config.SafetyHeadraiseDistance.HasValue) w.WriteLine($"M47 P{_config.SafetyHeadraiseDistance.Value}(Safety Headraise)"); // Rapid to part position (bounding box lower-left) var featureNumber = featureIndex == 0 ? _config.FeatureLineNumberStart : 1000 + featureIndex + 1; var sb = new StringBuilder(); if (_config.UseLineNumbers) sb.Append($"N{featureNumber}"); sb.Append($"G0X{_fmt.FormatCoord(part.Left)}Y{_fmt.FormatCoord(part.Bottom)}"); w.WriteLine(sb.ToString()); // Part name comment w.WriteLine(CoordinateFormatter.Comment($"PART: {partName}")); // Set local coordinate system at part position w.WriteLine("G92X0Y0"); // Call part sub-program w.WriteLine($"M98P{subNum}({partName})"); // Restore sheet coordinate system w.WriteLine($"G92X{_fmt.FormatCoord(part.Left)}Y{_fmt.FormatCoord(part.Bottom)}"); // Head raise (unless last part on sheet) if (!isLastPart) w.WriteLine("M47"); } private void WritePartsInline(TextWriter w, List allParts, string libraryFile, double sheetDiagonal) { // Multi-contour splitting var features = new List<(Part part, List codes)>(); foreach (var part in allParts) { List current = null; foreach (var code in part.Program.Codes) { if (code is RapidMove) { if (current != null) features.Add((part, current)); current = new List { code }; } else { current ??= new List(); current.Add(code); } } if (current != null && current.Count > 0) features.Add((part, current)); } // Emit features var lastPartName = ""; for (var i = 0; i < features.Count; i++) { var (part, codes) = features[i]; var partName = part.BaseDrawing.Name; var isFirstFeatureOfPart = partName != lastPartName; var isSafetyHeadraise = partName != lastPartName && lastPartName != ""; var isLastFeature = i == features.Count - 1; var featureNumber = i == 0 ? _config.FeatureLineNumberStart : 1000 + i + 1; var cutDistance = ComputeCutDistance(codes); var ctx = new FeatureContext { Codes = codes, FeatureNumber = featureNumber, PartName = partName, IsFirstFeatureOfPart = isFirstFeatureOfPart, IsLastFeatureOnSheet = isLastFeature, IsSafetyHeadraise = isSafetyHeadraise, IsExteriorFeature = false, LibraryFile = libraryFile, CutDistance = cutDistance, SheetDiagonal = sheetDiagonal }; _featureWriter.Write(w, ctx); lastPartName = partName; } } private static List> SplitPartFeatures(Part part) { var features = new List>(); List current = null; foreach (var code in part.Program.Codes) { if (code is RapidMove) { if (current != null) features.Add(current); current = new List { code }; } else { current ??= new List(); current.Add(code); } } if (current != null && current.Count > 0) features.Add(current); return features; } private static double ComputeCutDistance(List codes) { var distance = 0.0; var currentPos = Vector.Zero; foreach (var code in codes) { if (code is RapidMove rapid) { currentPos = rapid.EndPoint; } else if (code is LinearMove linear) { distance += currentPos.DistanceTo(linear.EndPoint); currentPos = linear.EndPoint; } else if (code is ArcMove arc) { distance += currentPos.DistanceTo(arc.EndPoint); currentPos = arc.EndPoint; } } return distance; } }