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Commits
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bcb85805d9 |
@@ -120,4 +120,3 @@ Always keep `README.md` and `CLAUDE.md` up to date when making changes that affe
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- **Cut-off materialization lifecycle**: `CutOff` objects live on `Plate.CutOffs`. Each generates a `Drawing` (with `IsCutOff = true`) whose `Program` contains trimmed line segments. `Plate.RegenerateCutOffs(settings)` removes old cut-off Parts, recomputes programs, and re-adds them to `Plate.Parts`. Regeneration triggers: cut-off add/remove/move, part drag complete, fill complete, plate transform. Cut-off Parts are excluded from quantity tracking, utilization, overlap detection, and nest file serialization (programs are regenerated from definitions on load).
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- **Cut-off materialization lifecycle**: `CutOff` objects live on `Plate.CutOffs`. Each generates a `Drawing` (with `IsCutOff = true`) whose `Program` contains trimmed line segments. `Plate.RegenerateCutOffs(settings)` removes old cut-off Parts, recomputes programs, and re-adds them to `Plate.Parts`. Regeneration triggers: cut-off add/remove/move, part drag complete, fill complete, plate transform. Cut-off Parts are excluded from quantity tracking, utilization, overlap detection, and nest file serialization (programs are regenerated from definitions on load).
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- **User-defined G-code variables**: Programs can contain named variable definitions (`name = expression [inline] [global]`) referenced in coordinates with `$name`. Variables resolve to doubles at parse time for geometry/nesting. `VariableRefs` on `Motion`/`Feedrate` track the symbolic link so post processors can emit machine variable references. Cincinnati post maps non-inline variables to numbered machine variables (`#200+`) with descriptive comments. Global variables share a number across programs; local variables get per-drawing numbers. `ProgramReader` uses a two-pass parse (collect definitions, then parse G-code with substitution). `NestWriter` serializes definitions and `$references` back to text for round-trip fidelity.
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- **User-defined G-code variables**: Programs can contain named variable definitions (`name = expression [inline] [global]`) referenced in coordinates with `$name`. Variables resolve to doubles at parse time for geometry/nesting. `VariableRefs` on `Motion`/`Feedrate` track the symbolic link so post processors can emit machine variable references. Cincinnati post maps non-inline variables to numbered machine variables (`#200+`) with descriptive comments. Global variables share a number across programs; local variables get per-drawing numbers. `ProgramReader` uses a two-pass parse (collect definitions, then parse G-code with substitution). `NestWriter` serializes definitions and `$references` back to text for round-trip fidelity.
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- **CAD import pipeline**: All "DXF → Drawing" conversion goes through `OpenNest.IO.CadImporter`. The UI form uses `Import` on file load (storing the mutable result in a `FileListItem`) and `BuildDrawing` on save (passing the user's current visible entities and bends). Console, MCP, API, and Training projects use `ImportDrawing` for headless conversion. This guarantees all callers produce drawings with the same shape: pierce-point `Source.Offset`, stable `SourceEntities` with GUIDs, `SuppressedEntityIds`, detected bends, and metadata.
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- **CAD import pipeline**: All "DXF → Drawing" conversion goes through `OpenNest.IO.CadImporter`. The UI form uses `Import` on file load (storing the mutable result in a `FileListItem`) and `BuildDrawing` on save (passing the user's current visible entities and bends). Console, MCP, API, and Training projects use `ImportDrawing` for headless conversion. This guarantees all callers produce drawings with the same shape: pierce-point `Source.Offset`, stable `SourceEntities` with GUIDs, `SuppressedEntityIds`, detected bends, and metadata.
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- **GravographIS engrave/cut passes**: The `OpenNest.Posts.GravographIS` post splits geometry by `LayerType` into ordered tool passes — engrave (`Scribe`) then cut (`Cut`/`Leadin`/`Leadout`); `Display` is skipped. `ConvertGeometry` tags DXF layers `ENGRAVE`/`ETCH` (lines, arcs, circles) as `Scribe`; the layer round-trips through `.nest` via `NestWriter`/`ProgramReader`. `NestPolylineExtractor.ExtractLayered` carries `LayerType` per polyline (splitting a continuous chain at any layer change); `GravographISPostProcessor.BuildPasses` groups them and `GravographISWriter.Write(IReadOnlyList<GravographPass>, …)` emits each pass at its own feed/depth, parking to origin and emitting an operator pause (motor off → aux off → `LB` console message → motor on) before any pass whose config has `PauseBefore`. Per-pass parameters live in `GravographISPostConfig` (an `IConfigurablePostProcessor` config with `Engrave`/`Cut` `LayerCutConfig` blocks), edited in the shared `PostProcessorConfigForm` PropertyGrid and persisted to JSON. The cut block pauses by default so the operator can swap/adjust the tool (the spring-floated spindle means programmed `DZ` depth is not the real cut depth).
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@@ -87,15 +87,14 @@ namespace OpenNest.Converters
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lastpt = endpt;
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lastpt = endpt;
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var layer = ClassifyLayer(arc);
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var sweep = System.Math.Abs(arc.SweepAngle());
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var sweep = System.Math.Abs(arc.SweepAngle());
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if (sweep < Tolerance.Epsilon || sweep.IsEqualTo(Angle.TwoPI))
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if (sweep < Tolerance.Epsilon || sweep.IsEqualTo(Angle.TwoPI))
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{
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{
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pgm.Codes.Add(new LinearMove(endpt) { Layer = layer });
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pgm.LineTo(endpt);
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}
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}
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else
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else
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{
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{
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pgm.Codes.Add(new ArcMove(endpt, arc.Center, arc.IsReversed ? RotationType.CW : RotationType.CCW) { Layer = layer });
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pgm.ArcTo(endpt, arc.Center, arc.IsReversed ? RotationType.CW : RotationType.CCW);
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}
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}
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return lastpt;
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return lastpt;
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@@ -108,7 +107,7 @@ namespace OpenNest.Converters
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if (startpt.DistanceTo(lastpt) > Tolerance.ChainTolerance)
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if (startpt.DistanceTo(lastpt) > Tolerance.ChainTolerance)
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pgm.MoveTo(startpt);
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pgm.MoveTo(startpt);
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pgm.Codes.Add(new ArcMove(startpt, circle.Center, circle.Rotation) { Layer = ClassifyLayer(circle) });
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pgm.ArcTo(startpt, circle.Center, circle.Rotation);
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lastpt = startpt;
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lastpt = startpt;
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return lastpt;
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return lastpt;
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@@ -119,22 +118,13 @@ namespace OpenNest.Converters
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if (line.StartPoint.DistanceTo(lastpt) > Tolerance.ChainTolerance)
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if (line.StartPoint.DistanceTo(lastpt) > Tolerance.ChainTolerance)
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pgm.MoveTo(line.StartPoint);
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pgm.MoveTo(line.StartPoint);
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pgm.Codes.Add(new LinearMove(line.EndPoint) { Layer = ClassifyLayer(line) });
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var move = new LinearMove(line.EndPoint);
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if (string.Equals(line.Layer?.Name, "ETCH", System.StringComparison.OrdinalIgnoreCase))
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move.Layer = LayerType.Scribe;
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pgm.Codes.Add(move);
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lastpt = line.EndPoint;
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lastpt = line.EndPoint;
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return lastpt;
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return lastpt;
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}
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}
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// Engrave/etch geometry maps to Scribe so the post processor can treat it as a
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// separate tool pass; everything else keeps the move's default Cut layer.
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private static LayerType ClassifyLayer(Entity geo)
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{
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var name = geo.Layer?.Name;
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if (string.Equals(name, "ENGRAVE", System.StringComparison.OrdinalIgnoreCase) ||
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string.Equals(name, "ETCH", System.StringComparison.OrdinalIgnoreCase))
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return LayerType.Scribe;
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return LayerType.Cut;
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}
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}
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}
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}
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}
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@@ -57,14 +57,13 @@ namespace OpenNest.Geometry
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}
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}
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/// <summary>
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/// <summary>
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/// Fits a circular arc that passes exactly through both the first and last points
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/// Fits a circular arc constrained to be tangent to the given directions at both
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/// while matching the given endpoint tangents as closely as possible. For any
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/// the first and last points. The center lies at the intersection of the normals
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/// circle through two points, the tangents at those points make equal mirrored
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/// at P1 and Pn, guaranteeing the arc departs P1 in the start direction and arrives
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/// angles with the chord, so the achievable inscribed angle is the average of the
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/// at Pn in the end direction. Uses the radius from P1 (exact start tangent);
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/// two requested ones — when the requested tangents are consistent with a single
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/// deviation includes any endpoint gap at Pn.
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/// circular arc, both are matched exactly.
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/// </summary>
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/// </summary>
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internal static (Vector center, double radius, double deviation) FitThroughEndpointsWithTangents(
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internal static (Vector center, double radius, double deviation) FitWithDualTangent(
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List<Vector> points, Vector startTangent, Vector endTangent)
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List<Vector> points, Vector startTangent, Vector endTangent)
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{
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{
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if (points.Count < 3)
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if (points.Count < 3)
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@@ -73,39 +72,42 @@ namespace OpenNest.Geometry
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var p1 = points[0];
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var p1 = points[0];
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var pn = points[^1];
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var pn = points[^1];
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var stLen = System.Math.Sqrt(startTangent.X * startTangent.X + startTangent.Y * startTangent.Y);
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var etLen = System.Math.Sqrt(endTangent.X * endTangent.X + endTangent.Y * endTangent.Y);
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if (stLen < 1e-10 || etLen < 1e-10)
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return (Vector.Invalid, 0, double.MaxValue);
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// Normal to start tangent at P1 (perpendicular)
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var n1x = -startTangent.Y / stLen;
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var n1y = startTangent.X / stLen;
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// Normal to end tangent at Pn
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var n2x = -endTangent.Y / etLen;
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var n2y = endTangent.X / etLen;
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// Solve: P1 + t1*N1 = Pn + t2*N2
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var det = n1x * (-n2y) - (-n2x) * n1y;
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if (System.Math.Abs(det) < 1e-10)
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return (Vector.Invalid, 0, double.MaxValue);
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var dx = pn.X - p1.X;
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var dx = pn.X - p1.X;
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var dy = pn.Y - p1.Y;
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var dy = pn.Y - p1.Y;
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var chordLen = System.Math.Sqrt(dx * dx + dy * dy);
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var t1 = (dx * (-n2y) - (-n2x) * dy) / det;
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if (chordLen < 1e-10)
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var cx = p1.X + t1 * n1x;
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var cy = p1.Y + t1 * n1y;
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// Use radius from P1 (guarantees exact start tangent and passes through P1)
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var r1 = System.Math.Sqrt((cx - p1.X) * (cx - p1.X) + (cy - p1.Y) * (cy - p1.Y));
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if (r1 < 1e-10)
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return (Vector.Invalid, 0, double.MaxValue);
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return (Vector.Invalid, 0, double.MaxValue);
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var ux = dx / chordLen;
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// Measure endpoint gap at Pn
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var uy = dy / chordLen;
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var r2 = System.Math.Sqrt((cx - pn.X) * (cx - pn.X) + (cy - pn.Y) * (cy - pn.Y));
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var endpointDev = System.Math.Abs(r2 - r1);
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// Inscribed angle between chord and tangent at each endpoint (mirrored at Pn)
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var interiorDev = MaxRadialDeviation(points, cx, cy, r1);
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var theta1 = SignedAngle(ux, uy, startTangent);
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return (new Vector(cx, cy), r1, System.Math.Max(endpointDev, interiorDev));
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var theta2 = -SignedAngle(ux, uy, endTangent);
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var theta = (theta1 + theta2) / 2;
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// Nearly straight or degenerate (sweep would exceed ~356 degrees)
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if (System.Math.Abs(theta) < 1e-3 || System.Math.Abs(theta) > System.Math.PI * 0.99)
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return (Vector.Invalid, 0, double.MaxValue);
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var halfChord = chordLen / 2;
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var radius = halfChord / System.Math.Abs(System.Math.Sin(theta));
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var d = -halfChord / System.Math.Tan(theta);
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var cx = (p1.X + pn.X) / 2 + d * -uy;
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var cy = (p1.Y + pn.Y) / 2 + d * ux;
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return (new Vector(cx, cy), radius, MaxRadialDeviation(points, cx, cy, radius));
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}
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private static double SignedAngle(double ux, double uy, Vector to)
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{
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var len = System.Math.Sqrt(to.X * to.X + to.Y * to.Y);
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if (len < 1e-10) return 0;
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return System.Math.Atan2(ux * to.Y - uy * to.X, ux * to.X + uy * to.Y);
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}
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}
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/// <summary>
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/// <summary>
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@@ -374,8 +374,11 @@ public class GeometrySimplifier
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var points = CollectPoints(entities, start, k);
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var points = CollectPoints(entities, start, k);
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if (points.Count < 3) return null;
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if (points.Count < 3) return null;
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var startTangent = EstimateStartTangent(entities, start, points, chainedTangent);
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var startTangent = chainedTangent.IsValid()
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var endTangent = EstimateEndTangent(entities, k, points);
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? chainedTangent
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: new Vector(points[1].X - points[0].X, points[1].Y - points[0].Y);
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var endTangent = GetExitDirection(entities[k]);
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var (center, radius, dev) = TryFit(points, startTangent, endTangent);
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var (center, radius, dev) = TryFit(points, startTangent, endTangent);
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if (!center.IsValid()) return null;
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if (!center.IsValid()) return null;
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@@ -383,10 +386,8 @@ public class GeometrySimplifier
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while (k + 1 <= runEnd)
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while (k + 1 <= runEnd)
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{
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{
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var extPoints = CollectPoints(entities, start, k + 1);
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var extPoints = CollectPoints(entities, start, k + 1);
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if (extPoints.Count < 3) break;
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var extEndTangent = GetExitDirection(entities[k + 1]);
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var (nc, nr, nd) = extPoints.Count >= 3 ? TryFit(extPoints, startTangent, extEndTangent) : (Vector.Invalid, 0, 0d);
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var extEndTangent = EstimateEndTangent(entities, k + 1, extPoints);
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var (nc, nr, nd) = TryFit(extPoints, startTangent, extEndTangent);
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if (!nc.IsValid()) break;
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if (!nc.IsValid()) break;
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k++;
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k++;
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@@ -406,172 +407,37 @@ public class GeometrySimplifier
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return new ArcFitResult(center, radius, dev, points, k);
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return new ArcFitResult(center, radius, dev, points, k);
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}
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}
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private (Vector center, double radius, double deviation) TryFit(
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private (Vector center, double radius, double deviation) TryFit(List<Vector> points, Vector startTangent, Vector endTangent)
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List<Vector> points, TangentEstimate start, TangentEstimate end)
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{
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{
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foreach (var (center, radius, dev) in FitAttempts(points, start, end))
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// Try dual-tangent fit first (matches direction at both endpoints)
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if (endTangent.IsValid())
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{
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{
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if (!center.IsValid() || dev > Tolerance)
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var (dc, dr, dd) = ArcFit.FitWithDualTangent(points, startTangent, endTangent);
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continue;
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if (dc.IsValid() && dd <= Tolerance)
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// Check that the arc doesn't bulge away from the original line segments
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var isReversed = SumSignedAngles(center, points) < 0;
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var arcDev = MaxArcToSegmentDeviation(points, center, radius, isReversed);
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if (arcDev > Tolerance)
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continue;
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return (center, radius, System.Math.Max(dev, arcDev));
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}
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return (Vector.Invalid, 0, 0);
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}
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/// <summary>
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/// Yields fit attempts in preference order. A trusted tangent (chained from the
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/// previous arc, an adjacent original arc, or a long straight edge) is enforced
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/// exactly on its side; otherwise the tangency error is balanced between both
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/// endpoints. The unconstrained mirror-axis fit is the last resort. Every attempt
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/// passes exactly through both endpoints, so no gaps are introduced.
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/// </summary>
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private IEnumerable<(Vector center, double radius, double deviation)> FitAttempts(
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List<Vector> points, TangentEstimate start, TangentEstimate end)
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{
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if (start.Trusted && !end.Trusted)
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{
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yield return ArcFit.FitWithStartTangent(points, start.Direction);
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yield return ArcFit.FitThroughEndpointsWithTangents(points, start.Direction, end.Direction);
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yield return FitWithEndTangent(points, end.Direction);
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}
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else if (end.Trusted && !start.Trusted)
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{
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yield return FitWithEndTangent(points, end.Direction);
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yield return ArcFit.FitThroughEndpointsWithTangents(points, start.Direction, end.Direction);
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yield return ArcFit.FitWithStartTangent(points, start.Direction);
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}
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else
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{
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yield return ArcFit.FitThroughEndpointsWithTangents(points, start.Direction, end.Direction);
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yield return ArcFit.FitWithStartTangent(points, start.Direction);
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yield return FitWithEndTangent(points, end.Direction);
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}
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yield return FitMirrorAxis(points);
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}
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/// <summary>
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/// Fits an arc through both endpoints with an exact tangent at the last point,
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/// by running the start-tangent fit on the reversed point sequence.
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/// </summary>
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private static (Vector center, double radius, double deviation) FitWithEndTangent(
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List<Vector> points, Vector endTangent)
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{
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var reversed = new List<Vector>(points);
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reversed.Reverse();
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return ArcFit.FitWithStartTangent(reversed, new Vector(-endTangent.X, -endTangent.Y));
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}
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/// <summary>
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/// An estimated tangent direction at a fit endpoint. Trusted estimates come from
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/// exact geometry (a chained arc, an adjacent original arc, or a long straight
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/// edge) and are enforced exactly; untrusted ones are derived from the polyline
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/// vertices and only guide the fit.
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/// </summary>
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private readonly record struct TangentEstimate(Vector Direction, bool Trusted);
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/// <summary>Segment-length ratio above which a neighboring line counts as a true
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/// straight edge (rather than another chord of the tessellated curve).</summary>
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private const double NeighborEdgeFactor = 3.0;
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private static TangentEstimate EstimateStartTangent(
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List<Entity> entities, int start, List<Vector> points, Vector chainedTangent)
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{
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if (chainedTangent.IsValid())
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return new TangentEstimate(chainedTangent, true);
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if (entities[start] is Arc startArc)
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return new TangentEstimate(GetEntryDirection(startArc), true);
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var firstChordLen = points[0].DistanceTo(points[1]);
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if (start > 0)
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{
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var prev = entities[start - 1];
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var prevEnd = prev switch { Line l => l.EndPoint, Arc a => a.EndPoint(), _ => Vector.Invalid };
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|
||||||
if (prevEnd.IsValid() && prevEnd.DistanceTo(points[0]) < 1e-6)
|
|
||||||
{
|
{
|
||||||
if (prev is Arc)
|
var isRev = SumSignedAngles(dc, points) < 0;
|
||||||
return new TangentEstimate(GetExitDirection(prev), true);
|
var aDev = MaxArcToSegmentDeviation(points, dc, dr, isRev);
|
||||||
if (prev is Line prevLine && prevLine.StartPoint.DistanceTo(prevLine.EndPoint) >= NeighborEdgeFactor * firstChordLen)
|
if (aDev <= Tolerance)
|
||||||
return new TangentEstimate(GetExitDirection(prevLine), true);
|
return (dc, dr, System.Math.Max(dd, aDev));
|
||||||
}
|
}
|
||||||
}
|
}
|
||||||
|
|
||||||
var chord = new Vector(points[1].X - points[0].X, points[1].Y - points[0].Y);
|
// Fall back to start-tangent-only, then mirror axis
|
||||||
if (points.Count >= 3)
|
var (center, radius, dev) = ArcFit.FitWithStartTangent(points, startTangent);
|
||||||
return new TangentEstimate(EstimateVertexTangent(points[0], points[1], points[2], chord), false);
|
if (!center.IsValid() || dev > Tolerance)
|
||||||
return new TangentEstimate(chord, false);
|
(center, radius, dev) = FitMirrorAxis(points);
|
||||||
|
if (!center.IsValid() || dev > Tolerance)
|
||||||
|
return (Vector.Invalid, 0, 0);
|
||||||
|
|
||||||
|
// Check that the arc doesn't bulge away from the original line segments
|
||||||
|
var isReversed = SumSignedAngles(center, points) < 0;
|
||||||
|
var arcDev = MaxArcToSegmentDeviation(points, center, radius, isReversed);
|
||||||
|
if (arcDev > Tolerance)
|
||||||
|
return (Vector.Invalid, 0, 0);
|
||||||
|
|
||||||
|
return (center, radius, System.Math.Max(dev, arcDev));
|
||||||
}
|
}
|
||||||
|
|
||||||
private static TangentEstimate EstimateEndTangent(List<Entity> entities, int k, List<Vector> points)
|
|
||||||
{
|
|
||||||
if (entities[k] is Arc endArc)
|
|
||||||
return new TangentEstimate(GetExitDirection(endArc), true);
|
|
||||||
|
|
||||||
var lastChordLen = points[^1].DistanceTo(points[^2]);
|
|
||||||
if (k + 1 < entities.Count)
|
|
||||||
{
|
|
||||||
var next = entities[k + 1];
|
|
||||||
var nextStart = next switch { Line l => l.StartPoint, Arc a => a.StartPoint(), _ => Vector.Invalid };
|
|
||||||
if (nextStart.IsValid() && nextStart.DistanceTo(points[^1]) < 1e-6)
|
|
||||||
{
|
|
||||||
if (next is Arc nextArc)
|
|
||||||
return new TangentEstimate(GetEntryDirection(nextArc), true);
|
|
||||||
if (next is Line nextLine && nextLine.StartPoint.DistanceTo(nextLine.EndPoint) >= NeighborEdgeFactor * lastChordLen)
|
|
||||||
return new TangentEstimate(GetExitDirection(nextLine), true);
|
|
||||||
}
|
|
||||||
}
|
|
||||||
|
|
||||||
var chord = new Vector(points[^1].X - points[^2].X, points[^1].Y - points[^2].Y);
|
|
||||||
if (points.Count >= 3)
|
|
||||||
return new TangentEstimate(EstimateVertexTangent(points[^1], points[^2], points[^3], chord), false);
|
|
||||||
return new TangentEstimate(chord, false);
|
|
||||||
}
|
|
||||||
|
|
||||||
/// <summary>
|
|
||||||
/// Estimates the curve tangent at a polyline vertex from the circle through it and
|
|
||||||
/// its two nearest neighbors. A raw chord direction is off from the true tangent by
|
|
||||||
/// half the chord's subtended angle; the circumcircle estimate removes that bias.
|
|
||||||
/// Falls back to the travel direction when the three points are collinear.
|
|
||||||
/// </summary>
|
|
||||||
private static Vector EstimateVertexTangent(Vector at, Vector b, Vector c, Vector travel)
|
|
||||||
{
|
|
||||||
var d = 2 * (at.X * (b.Y - c.Y) + b.X * (c.Y - at.Y) + c.X * (at.Y - b.Y));
|
|
||||||
if (System.Math.Abs(d) < 1e-14)
|
|
||||||
return travel;
|
|
||||||
|
|
||||||
var sqA = at.X * at.X + at.Y * at.Y;
|
|
||||||
var sqB = b.X * b.X + b.Y * b.Y;
|
|
||||||
var sqC = c.X * c.X + c.Y * c.Y;
|
|
||||||
var cx = (sqA * (b.Y - c.Y) + sqB * (c.Y - at.Y) + sqC * (at.Y - b.Y)) / d;
|
|
||||||
var cy = (sqA * (c.X - b.X) + sqB * (at.X - c.X) + sqC * (b.X - at.X)) / d;
|
|
||||||
|
|
||||||
var tangent = new Vector(-(at.Y - cy), at.X - cx);
|
|
||||||
if (tangent.X * travel.X + tangent.Y * travel.Y < 0)
|
|
||||||
tangent = new Vector(-tangent.X, -tangent.Y);
|
|
||||||
return tangent;
|
|
||||||
}
|
|
||||||
|
|
||||||
/// <summary>
|
|
||||||
/// Returns the entry direction (tangent at start point) of an entity.
|
|
||||||
/// </summary>
|
|
||||||
private static Vector GetEntryDirection(Entity entity) => entity switch
|
|
||||||
{
|
|
||||||
Line line => new Vector(line.EndPoint.X - line.StartPoint.X, line.EndPoint.Y - line.StartPoint.Y),
|
|
||||||
Arc arc => arc.IsReversed
|
|
||||||
? new Vector(System.Math.Sin(arc.StartAngle), -System.Math.Cos(arc.StartAngle))
|
|
||||||
: new Vector(-System.Math.Sin(arc.StartAngle), System.Math.Cos(arc.StartAngle)),
|
|
||||||
_ => Vector.Invalid,
|
|
||||||
};
|
|
||||||
|
|
||||||
/// <summary>
|
/// <summary>
|
||||||
/// Computes the tangent direction at the last point of a fitted arc,
|
/// Computes the tangent direction at the last point of a fitted arc,
|
||||||
/// used to chain tangent continuity to the next arc.
|
/// used to chain tangent continuity to the next arc.
|
||||||
|
|||||||
@@ -1,6 +1,6 @@
|
|||||||
<Project Sdk="Microsoft.NET.Sdk">
|
<Project Sdk="Microsoft.NET.Sdk">
|
||||||
<PropertyGroup>
|
<PropertyGroup>
|
||||||
<TargetFramework>net8.0-windows</TargetFramework>
|
<TargetFramework>net8.0</TargetFramework>
|
||||||
<RootNamespace>OpenNest</RootNamespace>
|
<RootNamespace>OpenNest</RootNamespace>
|
||||||
<AssemblyName>OpenNest.Core</AssemblyName>
|
<AssemblyName>OpenNest.Core</AssemblyName>
|
||||||
</PropertyGroup>
|
</PropertyGroup>
|
||||||
|
|||||||
@@ -1,6 +1,6 @@
|
|||||||
<Project Sdk="Microsoft.NET.Sdk">
|
<Project Sdk="Microsoft.NET.Sdk">
|
||||||
<PropertyGroup>
|
<PropertyGroup>
|
||||||
<TargetFramework>net8.0-windows</TargetFramework>
|
<TargetFramework>net8.0</TargetFramework>
|
||||||
<RootNamespace>OpenNest</RootNamespace>
|
<RootNamespace>OpenNest</RootNamespace>
|
||||||
<AssemblyName>OpenNest.Engine</AssemblyName>
|
<AssemblyName>OpenNest.Engine</AssemblyName>
|
||||||
</PropertyGroup>
|
</PropertyGroup>
|
||||||
|
|||||||
@@ -242,7 +242,6 @@ namespace OpenNest.IO
|
|||||||
public ExportContext()
|
public ExportContext()
|
||||||
{
|
{
|
||||||
Document = new CadDocument();
|
Document = new CadDocument();
|
||||||
Document.Header.Version = ACadVersion.AC1018;
|
|
||||||
|
|
||||||
CutLayer = new Layer("Cut") { Color = new Color(1) };
|
CutLayer = new Layer("Cut") { Color = new Color(1) };
|
||||||
RapidLayer = new Layer("Rapid") { Color = new Color(5) };
|
RapidLayer = new Layer("Rapid") { Color = new Color(5) };
|
||||||
|
|||||||
@@ -1,6 +1,6 @@
|
|||||||
<Project Sdk="Microsoft.NET.Sdk">
|
<Project Sdk="Microsoft.NET.Sdk">
|
||||||
<PropertyGroup>
|
<PropertyGroup>
|
||||||
<TargetFramework>net8.0-windows</TargetFramework>
|
<TargetFramework>net8.0</TargetFramework>
|
||||||
<RootNamespace>OpenNest.IO</RootNamespace>
|
<RootNamespace>OpenNest.IO</RootNamespace>
|
||||||
<AssemblyName>OpenNest.IO</AssemblyName>
|
<AssemblyName>OpenNest.IO</AssemblyName>
|
||||||
</PropertyGroup>
|
</PropertyGroup>
|
||||||
|
|||||||
@@ -1,81 +0,0 @@
|
|||||||
using System.ComponentModel;
|
|
||||||
using OpenNest.CNC;
|
|
||||||
|
|
||||||
namespace OpenNest.Posts.GravographIS
|
|
||||||
{
|
|
||||||
/// <summary>
|
|
||||||
/// Cut parameters for one kind of pass (engrave or cut). Edited in the post
|
|
||||||
/// configuration PropertyGrid and persisted to JSON.
|
|
||||||
/// </summary>
|
|
||||||
[TypeConverter(typeof(ExpandableObjectConverter))]
|
|
||||||
public sealed class LayerCutConfig
|
|
||||||
{
|
|
||||||
[DisplayName("Feed (mm/sec)")]
|
|
||||||
[Description("XY and Z feed for this pass. Patches the VS and VZ wire commands.")]
|
|
||||||
public int FeedMmPerSec { get; set; } = 10;
|
|
||||||
|
|
||||||
[DisplayName("Depth (inches)")]
|
|
||||||
[Description("Programmed Z plunge (DZ). Note: the spring-floated spindle means this does not set actual cut depth — tool protrusion does.")]
|
|
||||||
public double Depth { get; set; } = 0.25;
|
|
||||||
|
|
||||||
[DisplayName("Pause Before")]
|
|
||||||
[Description("Stop the spindle and prompt the operator before this pass begins, so the tool can be swapped/adjusted.")]
|
|
||||||
public bool PauseBefore { get; set; }
|
|
||||||
|
|
||||||
[DisplayName("Pause Message")]
|
|
||||||
[Description("Message shown on the controller during the pause.")]
|
|
||||||
public string PauseMessage { get; set; } = "";
|
|
||||||
|
|
||||||
public override string ToString() => $"{FeedMmPerSec} mm/s, {Depth:0.###}\"" + (PauseBefore ? ", pause" : "");
|
|
||||||
}
|
|
||||||
|
|
||||||
/// <summary>
|
|
||||||
/// Configuration for the Gravograph IS post processor: one <see cref="LayerCutConfig"/>
|
|
||||||
/// per cut kind. The engrave block applies to <see cref="LayerType.Scribe"/> paths,
|
|
||||||
/// the cut block to <see cref="LayerType.Cut"/>/<see cref="LayerType.Leadin"/>/<see cref="LayerType.Leadout"/>.
|
|
||||||
/// The cut block carries the tool-change pause by default.
|
|
||||||
/// </summary>
|
|
||||||
public sealed class GravographISPostConfig
|
|
||||||
{
|
|
||||||
[Category("Engrave (Scribe)")]
|
|
||||||
[DisplayName("Engrave")]
|
|
||||||
[Description("Parameters for engrave/scribe geometry (text).")]
|
|
||||||
public LayerCutConfig Engrave { get; set; } = new LayerCutConfig
|
|
||||||
{
|
|
||||||
FeedMmPerSec = 10,
|
|
||||||
Depth = 0.25,
|
|
||||||
PauseBefore = false,
|
|
||||||
PauseMessage = "",
|
|
||||||
};
|
|
||||||
|
|
||||||
[Category("Cut")]
|
|
||||||
[DisplayName("Cut")]
|
|
||||||
[Description("Parameters for cut geometry (outlines). Pauses for a tool change by default.")]
|
|
||||||
public LayerCutConfig Cut { get; set; } = new LayerCutConfig
|
|
||||||
{
|
|
||||||
FeedMmPerSec = 3,
|
|
||||||
Depth = 0.25,
|
|
||||||
PauseBefore = true,
|
|
||||||
PauseMessage = "Change tool",
|
|
||||||
};
|
|
||||||
|
|
||||||
/// <summary>
|
|
||||||
/// Returns the cut config a polyline of the given layer should use, or null
|
|
||||||
/// if the layer is non-cutting (<see cref="LayerType.Display"/>) and should be skipped.
|
|
||||||
/// </summary>
|
|
||||||
public LayerCutConfig ConfigFor(LayerType layer)
|
|
||||||
{
|
|
||||||
switch (layer)
|
|
||||||
{
|
|
||||||
case LayerType.Scribe:
|
|
||||||
return Engrave;
|
|
||||||
case LayerType.Cut:
|
|
||||||
case LayerType.Leadin:
|
|
||||||
case LayerType.Leadout:
|
|
||||||
return Cut;
|
|
||||||
default:
|
|
||||||
return null;
|
|
||||||
}
|
|
||||||
}
|
|
||||||
}
|
|
||||||
}
|
|
||||||
@@ -1,30 +1,16 @@
|
|||||||
using System;
|
using System;
|
||||||
using System.Collections.Generic;
|
|
||||||
using System.IO;
|
using System.IO;
|
||||||
using System.IO.Ports;
|
using System.IO.Ports;
|
||||||
using System.Text.Json;
|
|
||||||
using System.Text.Json.Serialization;
|
|
||||||
using System.Threading;
|
using System.Threading;
|
||||||
using OpenNest.Geometry;
|
|
||||||
|
|
||||||
namespace OpenNest.Posts.GravographIS
|
namespace OpenNest.Posts.GravographIS
|
||||||
{
|
{
|
||||||
/// <summary>
|
/// <summary>
|
||||||
/// IPostProcessor implementation for the Gravograph IS8000. <see cref="Post(Nest, Stream)"/>
|
/// IPostProcessor implementation for the Gravograph IS8000. <see cref="Post(Nest, Stream)"/>
|
||||||
/// writes the binary HPGL bytes. For serial streaming, use <see cref="Stream(Nest, string, Handshake, CancellationToken)"/>.
|
/// writes the binary HPGL bytes. For serial streaming, use <see cref="Stream(Nest, string, Handshake, CancellationToken)"/>.
|
||||||
///
|
|
||||||
/// Geometry is split by <see cref="OpenNest.CNC.LayerType"/> into an engrave pass
|
|
||||||
/// (Scribe) and a cut pass (Cut), each with its own feed/depth from <see cref="Config"/>.
|
|
||||||
/// The cut pass pauses by default so the operator can swap/adjust the tool.
|
|
||||||
/// </summary>
|
/// </summary>
|
||||||
public sealed class GravographISPostProcessor : IConfigurablePostProcessor
|
public sealed class GravographISPostProcessor : IPostProcessor
|
||||||
{
|
{
|
||||||
private static readonly JsonSerializerOptions JsonOptions = new()
|
|
||||||
{
|
|
||||||
WriteIndented = true,
|
|
||||||
Converters = { new JsonStringEnumConverter() }
|
|
||||||
};
|
|
||||||
|
|
||||||
public string Name => "Gravograph IS8000";
|
public string Name => "Gravograph IS8000";
|
||||||
public string Author => "OpenNest";
|
public string Author => "OpenNest";
|
||||||
public string Description => "Gravograph IS8000 mechanical engraver (binary HPGL over serial)";
|
public string Description => "Gravograph IS8000 mechanical engraver (binary HPGL over serial)";
|
||||||
@@ -37,53 +23,14 @@ namespace OpenNest.Posts.GravographIS
|
|||||||
|
|
||||||
public bool AllowReverse { get; set; } = true;
|
public bool AllowReverse { get; set; } = true;
|
||||||
|
|
||||||
public GravographISPostConfig Config { get; }
|
|
||||||
|
|
||||||
object IConfigurablePostProcessor.Config => Config;
|
|
||||||
|
|
||||||
public GravographISPostProcessor()
|
|
||||||
{
|
|
||||||
var configPath = GetConfigPath();
|
|
||||||
if (File.Exists(configPath))
|
|
||||||
{
|
|
||||||
var json = File.ReadAllText(configPath);
|
|
||||||
Config = JsonSerializer.Deserialize<GravographISPostConfig>(json, JsonOptions)
|
|
||||||
?? new GravographISPostConfig();
|
|
||||||
}
|
|
||||||
else
|
|
||||||
{
|
|
||||||
Config = new GravographISPostConfig();
|
|
||||||
SaveConfig();
|
|
||||||
}
|
|
||||||
}
|
|
||||||
|
|
||||||
public GravographISPostProcessor(GravographISPostConfig config)
|
|
||||||
{
|
|
||||||
Config = config ?? throw new ArgumentNullException(nameof(config));
|
|
||||||
}
|
|
||||||
|
|
||||||
public void SaveConfig()
|
|
||||||
{
|
|
||||||
var configPath = GetConfigPath();
|
|
||||||
var json = JsonSerializer.Serialize(Config, JsonOptions);
|
|
||||||
File.WriteAllText(configPath, json);
|
|
||||||
}
|
|
||||||
|
|
||||||
private static string GetConfigPath()
|
|
||||||
{
|
|
||||||
var assemblyPath = typeof(GravographISPostProcessor).Assembly.Location;
|
|
||||||
var dir = Path.GetDirectoryName(assemblyPath);
|
|
||||||
var name = Path.GetFileNameWithoutExtension(assemblyPath);
|
|
||||||
return Path.Combine(dir, name + ".json");
|
|
||||||
}
|
|
||||||
|
|
||||||
public void Post(Nest nest, Stream outputStream)
|
public void Post(Nest nest, Stream outputStream)
|
||||||
{
|
{
|
||||||
if (nest == null) throw new ArgumentNullException(nameof(nest));
|
if (nest == null) throw new ArgumentNullException(nameof(nest));
|
||||||
if (outputStream == null) throw new ArgumentNullException(nameof(outputStream));
|
if (outputStream == null) throw new ArgumentNullException(nameof(outputStream));
|
||||||
|
|
||||||
var passes = BuildPasses(Extractor.ExtractLayered(nest));
|
var polylines = Extractor.Extract(nest);
|
||||||
new GravographISWriter(WriterOptions).Write(passes, outputStream);
|
var prepared = PolylinePrePass.Prepare(polylines, StitchTolerance, AllowReverse);
|
||||||
|
new GravographISWriter(WriterOptions).Write(prepared, outputStream);
|
||||||
}
|
}
|
||||||
|
|
||||||
public void Post(Nest nest, string outputFile)
|
public void Post(Nest nest, string outputFile)
|
||||||
@@ -92,52 +39,6 @@ namespace OpenNest.Posts.GravographIS
|
|||||||
Post(nest, fs);
|
Post(nest, fs);
|
||||||
}
|
}
|
||||||
|
|
||||||
/// <summary>
|
|
||||||
/// Groups layer-tagged polylines into ordered tool passes: engrave (Scribe)
|
|
||||||
/// first, then cut. Each group is stitch/reverse-optimized independently.
|
|
||||||
/// Geometry whose layer maps to no config (Display) is skipped. When only one
|
|
||||||
/// group is present, a single pass is returned (and so the writer emits no pause).
|
|
||||||
/// </summary>
|
|
||||||
public IReadOnlyList<GravographPass> BuildPasses(IEnumerable<LayeredPolyline> polylines)
|
|
||||||
{
|
|
||||||
if (polylines == null) throw new ArgumentNullException(nameof(polylines));
|
|
||||||
|
|
||||||
var engrave = new List<IReadOnlyList<Vector>>();
|
|
||||||
var cut = new List<IReadOnlyList<Vector>>();
|
|
||||||
|
|
||||||
foreach (var poly in polylines)
|
|
||||||
{
|
|
||||||
if (poly == null) continue;
|
|
||||||
var block = Config.ConfigFor(poly.Layer);
|
|
||||||
if (block == null)
|
|
||||||
continue; // non-cutting (Display) geometry
|
|
||||||
if (ReferenceEquals(block, Config.Engrave))
|
|
||||||
engrave.Add(poly.Points);
|
|
||||||
else
|
|
||||||
cut.Add(poly.Points);
|
|
||||||
}
|
|
||||||
|
|
||||||
var passes = new List<GravographPass>();
|
|
||||||
if (engrave.Count > 0)
|
|
||||||
passes.Add(MakePass(Config.Engrave, engrave));
|
|
||||||
if (cut.Count > 0)
|
|
||||||
passes.Add(MakePass(Config.Cut, cut));
|
|
||||||
|
|
||||||
return passes;
|
|
||||||
}
|
|
||||||
|
|
||||||
private GravographPass MakePass(LayerCutConfig block, List<IReadOnlyList<Vector>> polylines)
|
|
||||||
{
|
|
||||||
return new GravographPass
|
|
||||||
{
|
|
||||||
Polylines = PolylinePrePass.Prepare(polylines, StitchTolerance, AllowReverse),
|
|
||||||
FeedMmPerSec = block.FeedMmPerSec,
|
|
||||||
DepthInches = block.Depth,
|
|
||||||
PauseBefore = block.PauseBefore,
|
|
||||||
PauseMessage = block.PauseMessage ?? "",
|
|
||||||
};
|
|
||||||
}
|
|
||||||
|
|
||||||
/// <summary>
|
/// <summary>
|
||||||
/// Buffers the encoded job in memory, then streams it to the named COM port.
|
/// Buffers the encoded job in memory, then streams it to the named COM port.
|
||||||
/// </summary>
|
/// </summary>
|
||||||
|
|||||||
@@ -1,30 +1,10 @@
|
|||||||
using System;
|
using System;
|
||||||
using System.Collections.Generic;
|
using System.Collections.Generic;
|
||||||
using System.IO;
|
using System.IO;
|
||||||
using System.Text;
|
|
||||||
using OpenNest.Geometry;
|
using OpenNest.Geometry;
|
||||||
|
|
||||||
namespace OpenNest.Posts.GravographIS
|
namespace OpenNest.Posts.GravographIS
|
||||||
{
|
{
|
||||||
/// <summary>
|
|
||||||
/// One tool pass: a run of polylines cut at a single feed/depth, optionally
|
|
||||||
/// preceded by an operator pause (to swap or adjust the tool). The Gravograph
|
|
||||||
/// post builds one pass for engrave and one for cut.
|
|
||||||
/// </summary>
|
|
||||||
public sealed class GravographPass
|
|
||||||
{
|
|
||||||
public IEnumerable<IReadOnlyList<Vector>> Polylines { get; set; }
|
|
||||||
|
|
||||||
public int FeedMmPerSec { get; set; }
|
|
||||||
|
|
||||||
public double DepthInches { get; set; }
|
|
||||||
|
|
||||||
/// <summary>When true, park to origin and prompt the operator before this pass.</summary>
|
|
||||||
public bool PauseBefore { get; set; }
|
|
||||||
|
|
||||||
public string PauseMessage { get; set; } = "";
|
|
||||||
}
|
|
||||||
|
|
||||||
/// <summary>
|
/// <summary>
|
||||||
/// Encodes polylines (in inches) into the Gravograph IS8000 native "binary HPGL"
|
/// Encodes polylines (in inches) into the Gravograph IS8000 native "binary HPGL"
|
||||||
/// wire format. The byte stream is byte-exact against captures from GravoStyle'98.
|
/// wire format. The byte stream is byte-exact against captures from GravoStyle'98.
|
||||||
@@ -104,40 +84,12 @@ namespace OpenNest.Posts.GravographIS
|
|||||||
public void Write(IEnumerable<IReadOnlyList<Vector>> polylines, Stream output)
|
public void Write(IEnumerable<IReadOnlyList<Vector>> polylines, Stream output)
|
||||||
{
|
{
|
||||||
if (polylines == null) throw new ArgumentNullException(nameof(polylines));
|
if (polylines == null) throw new ArgumentNullException(nameof(polylines));
|
||||||
|
|
||||||
// A single pass at the configured feed/depth — byte-identical to the
|
|
||||||
// original single-group output (no transitions, no pause).
|
|
||||||
Write(new[]
|
|
||||||
{
|
|
||||||
new GravographPass
|
|
||||||
{
|
|
||||||
Polylines = polylines,
|
|
||||||
FeedMmPerSec = Options.FeedMmPerSec,
|
|
||||||
DepthInches = Options.DepthInches,
|
|
||||||
PauseBefore = false,
|
|
||||||
PauseMessage = "",
|
|
||||||
},
|
|
||||||
}, output);
|
|
||||||
}
|
|
||||||
|
|
||||||
/// <summary>
|
|
||||||
/// Writes the full byte stream for an ordered list of tool passes. The preamble
|
|
||||||
/// carries the first pass's feed/depth; each later pass emits an inline feed
|
|
||||||
/// (and depth, if changed) and, when <see cref="GravographPass.PauseBefore"/> is
|
|
||||||
/// set, parks to the operator origin and emits an operator pause before cutting.
|
|
||||||
/// </summary>
|
|
||||||
public void Write(IReadOnlyList<GravographPass> passes, Stream output)
|
|
||||||
{
|
|
||||||
if (passes == null) throw new ArgumentNullException(nameof(passes));
|
|
||||||
if (output == null) throw new ArgumentNullException(nameof(output));
|
if (output == null) throw new ArgumentNullException(nameof(output));
|
||||||
|
|
||||||
var firstFeed = passes.Count > 0 ? passes[0].FeedMmPerSec : Options.FeedMmPerSec;
|
|
||||||
var firstDepth = passes.Count > 0 ? passes[0].DepthInches : Options.DepthInches;
|
|
||||||
|
|
||||||
var preamble = (byte[])PreambleTemplate.Clone();
|
var preamble = (byte[])PreambleTemplate.Clone();
|
||||||
PatchOperand(preamble, (byte)'V', (byte)'S', (short)firstFeed);
|
PatchOperand(preamble, (byte)'V', (byte)'S', (short)Options.FeedMmPerSec);
|
||||||
PatchOperand(preamble, (byte)'V', (byte)'Z', (short)firstFeed);
|
PatchOperand(preamble, (byte)'V', (byte)'Z', (short)Options.FeedMmPerSec);
|
||||||
PatchOperand(preamble, (byte)'D', (byte)'Z', DepthInStepsAsInt16(firstDepth));
|
PatchOperand(preamble, (byte)'D', (byte)'Z', DepthInStepsAsInt16());
|
||||||
output.Write(preamble, 0, preamble.Length);
|
output.Write(preamble, 0, preamble.Length);
|
||||||
|
|
||||||
// Cumulative head position from the operator-set upper-left origin, in
|
// Cumulative head position from the operator-set upper-left origin, in
|
||||||
@@ -153,51 +105,45 @@ namespace OpenNest.Posts.GravographIS
|
|||||||
|
|
||||||
var firstPolyline = true;
|
var firstPolyline = true;
|
||||||
var polyIndex = 0;
|
var polyIndex = 0;
|
||||||
var currentFeed = firstFeed;
|
|
||||||
var currentDepth = firstDepth;
|
|
||||||
|
|
||||||
for (var p = 0; p < passes.Count; p++)
|
foreach (var poly in polylines)
|
||||||
{
|
{
|
||||||
var pass = passes[p];
|
polyIndex++;
|
||||||
|
if (poly == null || poly.Count < 2)
|
||||||
|
continue;
|
||||||
|
|
||||||
if (p > 0)
|
var (startX, startY) = ToWire(poly[0]);
|
||||||
|
WriteTravel(output,
|
||||||
|
firstPolyline ? (byte)'D' : (byte)'P',
|
||||||
|
firstPolyline ? (byte)'R' : (byte)'U',
|
||||||
|
checked(startX - headX), checked(startY - headY),
|
||||||
|
ref headX, ref headY, envelopeXSteps, envelopeYSteps, polyIndex);
|
||||||
|
|
||||||
|
// PD command + single records-follow flag, then one record per segment.
|
||||||
|
output.WriteByte(0xFF);
|
||||||
|
output.WriteByte(0xFD);
|
||||||
|
output.WriteByte((byte)'P');
|
||||||
|
output.WriteByte((byte)'D');
|
||||||
|
output.WriteByte(0x00);
|
||||||
|
output.WriteByte(0x00);
|
||||||
|
|
||||||
|
var prevX = startX;
|
||||||
|
var prevY = startY;
|
||||||
|
for (int i = 1; i < poly.Count; i++)
|
||||||
{
|
{
|
||||||
if (pass.PauseBefore)
|
var (cx, cy) = ToWire(poly[i]);
|
||||||
{
|
var dx = checked(cx - prevX);
|
||||||
// Park: lift Z, then rapid (pen-up) back to the operator origin so
|
var dy = checked(cy - prevY);
|
||||||
// the head is clear of the work while the tool is swapped.
|
EnsureEnvelope(headX + dx, headY + dy, envelopeXSteps, envelopeYSteps,
|
||||||
WriteLiftOnly(output);
|
polyIndex, segment: i, isTravel: false);
|
||||||
WriteTravel(output, (byte)'P', (byte)'U',
|
WriteRecord(output, dx, dy);
|
||||||
checked(-headX), checked(-headY),
|
prevX = cx;
|
||||||
ref headX, ref headY, envelopeXSteps, envelopeYSteps, polyIndex);
|
prevY = cy;
|
||||||
WritePauseCore(output, pass.PauseMessage);
|
headX += dx;
|
||||||
}
|
headY += dy;
|
||||||
|
|
||||||
if (pass.FeedMmPerSec != currentFeed)
|
|
||||||
{
|
|
||||||
WriteCommand(output, (byte)'V', (byte)'S', (short)pass.FeedMmPerSec);
|
|
||||||
WriteCommand(output, (byte)'V', (byte)'Z', (short)pass.FeedMmPerSec);
|
|
||||||
currentFeed = pass.FeedMmPerSec;
|
|
||||||
}
|
|
||||||
|
|
||||||
if (pass.DepthInches != currentDepth)
|
|
||||||
{
|
|
||||||
WriteCommand(output, (byte)'D', (byte)'Z', DepthInStepsAsInt16(pass.DepthInches));
|
|
||||||
currentDepth = pass.DepthInches;
|
|
||||||
}
|
|
||||||
}
|
}
|
||||||
|
|
||||||
if (pass.Polylines == null) continue;
|
firstPolyline = false;
|
||||||
|
|
||||||
foreach (var poly in pass.Polylines)
|
|
||||||
{
|
|
||||||
polyIndex++;
|
|
||||||
if (poly == null || poly.Count < 2)
|
|
||||||
continue;
|
|
||||||
|
|
||||||
WritePolyline(output, poly, ref firstPolyline, ref headX, ref headY,
|
|
||||||
envelopeXSteps, envelopeYSteps, polyIndex);
|
|
||||||
}
|
|
||||||
}
|
}
|
||||||
|
|
||||||
WriteLiftOnly(output);
|
WriteLiftOnly(output);
|
||||||
@@ -210,89 +156,6 @@ namespace OpenNest.Posts.GravographIS
|
|||||||
output.Write(EndJobBytes, 0, EndJobBytes.Length);
|
output.Write(EndJobBytes, 0, EndJobBytes.Length);
|
||||||
}
|
}
|
||||||
|
|
||||||
private void WritePolyline(Stream output, IReadOnlyList<Vector> poly,
|
|
||||||
ref bool firstPolyline, ref int headX, ref int headY,
|
|
||||||
int envelopeXSteps, int envelopeYSteps, int polyIndex)
|
|
||||||
{
|
|
||||||
var (startX, startY) = ToWire(poly[0]);
|
|
||||||
WriteTravel(output,
|
|
||||||
firstPolyline ? (byte)'D' : (byte)'P',
|
|
||||||
firstPolyline ? (byte)'R' : (byte)'U',
|
|
||||||
checked(startX - headX), checked(startY - headY),
|
|
||||||
ref headX, ref headY, envelopeXSteps, envelopeYSteps, polyIndex);
|
|
||||||
|
|
||||||
// PD command + single records-follow flag, then one record per segment.
|
|
||||||
output.WriteByte(0xFF);
|
|
||||||
output.WriteByte(0xFD);
|
|
||||||
output.WriteByte((byte)'P');
|
|
||||||
output.WriteByte((byte)'D');
|
|
||||||
output.WriteByte(0x00);
|
|
||||||
output.WriteByte(0x00);
|
|
||||||
|
|
||||||
var prevX = startX;
|
|
||||||
var prevY = startY;
|
|
||||||
for (int i = 1; i < poly.Count; i++)
|
|
||||||
{
|
|
||||||
var (cx, cy) = ToWire(poly[i]);
|
|
||||||
var dx = checked(cx - prevX);
|
|
||||||
var dy = checked(cy - prevY);
|
|
||||||
EnsureEnvelope(headX + dx, headY + dy, envelopeXSteps, envelopeYSteps,
|
|
||||||
polyIndex, segment: i, isTravel: false);
|
|
||||||
WriteRecord(output, dx, dy);
|
|
||||||
prevX = cx;
|
|
||||||
prevY = cy;
|
|
||||||
headX += dx;
|
|
||||||
headY += dy;
|
|
||||||
}
|
|
||||||
|
|
||||||
firstPolyline = false;
|
|
||||||
}
|
|
||||||
|
|
||||||
// The operator pause, minus the leading lift/park which the caller emits.
|
|
||||||
// Stops the spindle (MC off), turns off aux, writes the console message, then
|
|
||||||
// restarts the spindle (MC on) so the job resumes when the operator presses start.
|
|
||||||
private static void WritePauseCore(Stream s, string message)
|
|
||||||
{
|
|
||||||
WriteCommandRaw(s, (byte)'M', (byte)'C', 0x00, 0x00); // motor off
|
|
||||||
WriteCommandRaw(s, (byte)'O', (byte)'U', 0xFF, 0xFB); // aux off
|
|
||||||
WriteCommandRaw(s, (byte)'O', (byte)'U', 0xFF, 0xFA); // aux off
|
|
||||||
WriteCommandRaw(s, (byte)'L', (byte)'B', 0x00, 0x00); // begin message
|
|
||||||
WriteMessagePackets(s, message);
|
|
||||||
WriteCommandRaw(s, (byte)'N', (byte)'R', 0x00, 0x01); // line terminator
|
|
||||||
WriteCommandRaw(s, (byte)'L', (byte)'B', 0x00, 0x01); // end message
|
|
||||||
WriteCommandRaw(s, (byte)'M', (byte)'C', 0x00, 0x01); // motor on
|
|
||||||
}
|
|
||||||
|
|
||||||
// Console label packets carry two ASCII chars each; an odd-length message is
|
|
||||||
// space-padded to a whole number of packets so widths stay 2 bytes.
|
|
||||||
private static void WriteMessagePackets(Stream s, string message)
|
|
||||||
{
|
|
||||||
if (string.IsNullOrEmpty(message)) return;
|
|
||||||
|
|
||||||
var chars = Encoding.ASCII.GetBytes(message);
|
|
||||||
for (var i = 0; i < chars.Length; i += 2)
|
|
||||||
{
|
|
||||||
var c0 = chars[i];
|
|
||||||
var c1 = (i + 1 < chars.Length) ? chars[i + 1] : (byte)0x20;
|
|
||||||
WriteCommandRaw(s, (byte)'L', (byte)'B', c0, c1);
|
|
||||||
}
|
|
||||||
}
|
|
||||||
|
|
||||||
private static void WriteCommand(Stream s, byte c0, byte c1, short value)
|
|
||||||
{
|
|
||||||
WriteCommandRaw(s, c0, c1, (byte)((value >> 8) & 0xFF), (byte)(value & 0xFF));
|
|
||||||
}
|
|
||||||
|
|
||||||
private static void WriteCommandRaw(Stream s, byte c0, byte c1, byte hi, byte lo)
|
|
||||||
{
|
|
||||||
s.WriteByte(0xFF);
|
|
||||||
s.WriteByte(0xFD);
|
|
||||||
s.WriteByte(c0);
|
|
||||||
s.WriteByte(c1);
|
|
||||||
s.WriteByte(hi);
|
|
||||||
s.WriteByte(lo);
|
|
||||||
}
|
|
||||||
|
|
||||||
private const double StepsPerMm = 80.0;
|
private const double StepsPerMm = 80.0;
|
||||||
|
|
||||||
private void EnsureEnvelope(int wireX, int wireY,
|
private void EnsureEnvelope(int wireX, int wireY,
|
||||||
@@ -318,11 +181,11 @@ namespace OpenNest.Posts.GravographIS
|
|||||||
$"work envelope from upper-left origin. Refusing to emit the record.");
|
$"work envelope from upper-left origin. Refusing to emit the record.");
|
||||||
}
|
}
|
||||||
|
|
||||||
private static short DepthInStepsAsInt16(double depthInches)
|
private short DepthInStepsAsInt16()
|
||||||
{
|
{
|
||||||
var steps = (long)System.Math.Round(depthInches * StepsPerInch, MidpointRounding.AwayFromZero);
|
var steps = (long)System.Math.Round(Options.DepthInches * StepsPerInch, MidpointRounding.AwayFromZero);
|
||||||
if (steps < short.MinValue || steps > short.MaxValue)
|
if (steps < short.MinValue || steps > short.MaxValue)
|
||||||
throw new ArgumentOutOfRangeException(nameof(depthInches), $"Depth {depthInches} in. → {steps} steps overflows int16.");
|
throw new ArgumentOutOfRangeException(nameof(Options.DepthInches), $"Depth {Options.DepthInches} in. → {steps} steps overflows int16.");
|
||||||
return (short)steps;
|
return (short)steps;
|
||||||
}
|
}
|
||||||
|
|
||||||
|
|||||||
@@ -1,35 +1,15 @@
|
|||||||
using System;
|
using System;
|
||||||
using System.Collections.Generic;
|
using System.Collections.Generic;
|
||||||
using System.Linq;
|
|
||||||
using OpenNest.CNC;
|
using OpenNest.CNC;
|
||||||
using OpenNest.Geometry;
|
using OpenNest.Geometry;
|
||||||
|
|
||||||
namespace OpenNest.Posts.GravographIS
|
namespace OpenNest.Posts.GravographIS
|
||||||
{
|
{
|
||||||
/// <summary>
|
|
||||||
/// A polyline together with the <see cref="LayerType"/> of the moves that
|
|
||||||
/// produced it. The Gravograph post groups by layer to emit separate engrave
|
|
||||||
/// and cut passes (with a tool-change pause between them).
|
|
||||||
/// </summary>
|
|
||||||
public sealed class LayeredPolyline
|
|
||||||
{
|
|
||||||
public LayeredPolyline(List<Vector> points, LayerType layer)
|
|
||||||
{
|
|
||||||
Points = points;
|
|
||||||
Layer = layer;
|
|
||||||
}
|
|
||||||
|
|
||||||
public List<Vector> Points { get; }
|
|
||||||
|
|
||||||
public LayerType Layer { get; }
|
|
||||||
}
|
|
||||||
|
|
||||||
/// <summary>
|
/// <summary>
|
||||||
/// Lifts polylines out of an OpenNest <see cref="Nest"/> for the Gravograph
|
/// Lifts polylines out of an OpenNest <see cref="Nest"/> for the Gravograph
|
||||||
/// backend. Walks each <see cref="Part"/>'s <see cref="Program"/>, breaks
|
/// backend. Walks each <see cref="Part"/>'s <see cref="Program"/>, breaks
|
||||||
/// polylines at rapid moves and at <see cref="LayerType"/> changes, and
|
/// polylines at rapid moves, and tessellates arcs to a chord-deviation
|
||||||
/// tessellates arcs to a chord-deviation tolerance (the wire format takes
|
/// tolerance (the wire format takes line segments only).
|
||||||
/// line segments only).
|
|
||||||
/// </summary>
|
/// </summary>
|
||||||
public sealed class NestPolylineExtractor
|
public sealed class NestPolylineExtractor
|
||||||
{
|
{
|
||||||
@@ -37,31 +17,13 @@ namespace OpenNest.Posts.GravographIS
|
|||||||
|
|
||||||
/// <summary>
|
/// <summary>
|
||||||
/// Extracts polylines from every non-cutoff part in every plate of the nest,
|
/// Extracts polylines from every non-cutoff part in every plate of the nest,
|
||||||
/// returning them in plate coordinates (inches). Layer information is dropped;
|
/// returning them in plate coordinates (inches).
|
||||||
/// use <see cref="ExtractLayered(Nest)"/> to keep it.
|
|
||||||
/// </summary>
|
/// </summary>
|
||||||
public List<List<Vector>> Extract(Nest nest)
|
public List<List<Vector>> Extract(Nest nest)
|
||||||
{
|
|
||||||
return ExtractLayered(nest).Select(p => p.Points).ToList();
|
|
||||||
}
|
|
||||||
|
|
||||||
/// <summary>
|
|
||||||
/// Extracts polylines for a single part without layer information.
|
|
||||||
/// </summary>
|
|
||||||
public List<List<Vector>> ExtractPart(Part part)
|
|
||||||
{
|
|
||||||
return ExtractPartLayered(part).Select(p => p.Points).ToList();
|
|
||||||
}
|
|
||||||
|
|
||||||
/// <summary>
|
|
||||||
/// Extracts layer-tagged polylines from every non-cutoff part in every plate,
|
|
||||||
/// in plate coordinates (inches). Each polyline is layer-uniform.
|
|
||||||
/// </summary>
|
|
||||||
public List<LayeredPolyline> ExtractLayered(Nest nest)
|
|
||||||
{
|
{
|
||||||
if (nest == null) throw new ArgumentNullException(nameof(nest));
|
if (nest == null) throw new ArgumentNullException(nameof(nest));
|
||||||
|
|
||||||
var result = new List<LayeredPolyline>();
|
var result = new List<List<Vector>>();
|
||||||
|
|
||||||
foreach (var plate in nest.Plates)
|
foreach (var plate in nest.Plates)
|
||||||
{
|
{
|
||||||
@@ -78,17 +40,17 @@ namespace OpenNest.Posts.GravographIS
|
|||||||
}
|
}
|
||||||
|
|
||||||
/// <summary>
|
/// <summary>
|
||||||
/// Extracts layer-tagged polylines for a single part. Public so callers
|
/// Extracts polylines for a single part. Public so callers driving the
|
||||||
/// driving the writer directly (e.g. from a console one-off) can use it.
|
/// writer directly (e.g. from a console one-off) can use it.
|
||||||
/// </summary>
|
/// </summary>
|
||||||
public List<LayeredPolyline> ExtractPartLayered(Part part)
|
public List<List<Vector>> ExtractPart(Part part)
|
||||||
{
|
{
|
||||||
var list = new List<LayeredPolyline>();
|
var list = new List<List<Vector>>();
|
||||||
ExtractPart(part, list);
|
ExtractPart(part, list);
|
||||||
return list;
|
return list;
|
||||||
}
|
}
|
||||||
|
|
||||||
private void ExtractPart(Part part, List<LayeredPolyline> sink)
|
private void ExtractPart(Part part, List<List<Vector>> sink)
|
||||||
{
|
{
|
||||||
var program = part.Program;
|
var program = part.Program;
|
||||||
if (program == null) return;
|
if (program == null) return;
|
||||||
@@ -105,7 +67,6 @@ namespace OpenNest.Posts.GravographIS
|
|||||||
var offset = part.Location;
|
var offset = part.Location;
|
||||||
var pos = new Vector(0, 0);
|
var pos = new Vector(0, 0);
|
||||||
List<Vector> current = null;
|
List<Vector> current = null;
|
||||||
var currentLayer = LayerType.Cut;
|
|
||||||
|
|
||||||
foreach (var code in program.Codes)
|
foreach (var code in program.Codes)
|
||||||
{
|
{
|
||||||
@@ -116,14 +77,17 @@ namespace OpenNest.Posts.GravographIS
|
|||||||
{
|
{
|
||||||
case RapidMove rapid:
|
case RapidMove rapid:
|
||||||
{
|
{
|
||||||
FlushCurrent(sink, ref current, currentLayer);
|
FlushCurrent(sink, ref current);
|
||||||
pos = rapid.EndPoint;
|
pos = rapid.EndPoint;
|
||||||
break;
|
break;
|
||||||
}
|
}
|
||||||
|
|
||||||
case LinearMove linear:
|
case LinearMove linear:
|
||||||
{
|
{
|
||||||
StartOrSplit(sink, ref current, ref currentLayer, linear.Layer, pos + offset);
|
if (current == null)
|
||||||
|
{
|
||||||
|
current = new List<Vector> { pos + offset };
|
||||||
|
}
|
||||||
var end = linear.EndPoint;
|
var end = linear.EndPoint;
|
||||||
current.Add(end + offset);
|
current.Add(end + offset);
|
||||||
pos = end;
|
pos = end;
|
||||||
@@ -132,7 +96,10 @@ namespace OpenNest.Posts.GravographIS
|
|||||||
|
|
||||||
case ArcMove arc:
|
case ArcMove arc:
|
||||||
{
|
{
|
||||||
StartOrSplit(sink, ref current, ref currentLayer, arc.Layer, pos + offset);
|
if (current == null)
|
||||||
|
{
|
||||||
|
current = new List<Vector> { pos + offset };
|
||||||
|
}
|
||||||
TessellateArc(pos, arc, offset, ArcChordToleranceInches, current);
|
TessellateArc(pos, arc, offset, ArcChordToleranceInches, current);
|
||||||
pos = arc.EndPoint;
|
pos = arc.EndPoint;
|
||||||
break;
|
break;
|
||||||
@@ -140,33 +107,13 @@ namespace OpenNest.Posts.GravographIS
|
|||||||
}
|
}
|
||||||
}
|
}
|
||||||
|
|
||||||
FlushCurrent(sink, ref current, currentLayer);
|
FlushCurrent(sink, ref current);
|
||||||
}
|
}
|
||||||
|
|
||||||
// Ensures `current` is an open polyline whose layer matches `moveLayer`,
|
private static void FlushCurrent(List<List<Vector>> sink, ref List<Vector> current)
|
||||||
// seeded at `seed` (the current pen position). When the layer changes
|
|
||||||
// mid-chain the previous polyline is flushed and a new one begins at the
|
|
||||||
// shared seam vertex so engrave and cut passes stay geometrically continuous.
|
|
||||||
private static void StartOrSplit(List<LayeredPolyline> sink, ref List<Vector> current,
|
|
||||||
ref LayerType currentLayer, LayerType moveLayer, Vector seed)
|
|
||||||
{
|
|
||||||
if (current == null)
|
|
||||||
{
|
|
||||||
current = new List<Vector> { seed };
|
|
||||||
currentLayer = moveLayer;
|
|
||||||
}
|
|
||||||
else if (moveLayer != currentLayer)
|
|
||||||
{
|
|
||||||
FlushCurrent(sink, ref current, currentLayer);
|
|
||||||
current = new List<Vector> { seed };
|
|
||||||
currentLayer = moveLayer;
|
|
||||||
}
|
|
||||||
}
|
|
||||||
|
|
||||||
private static void FlushCurrent(List<LayeredPolyline> sink, ref List<Vector> current, LayerType layer)
|
|
||||||
{
|
{
|
||||||
if (current != null && current.Count >= 2)
|
if (current != null && current.Count >= 2)
|
||||||
sink.Add(new LayeredPolyline(current, layer));
|
sink.Add(current);
|
||||||
current = null;
|
current = null;
|
||||||
}
|
}
|
||||||
|
|
||||||
|
|||||||
@@ -1,70 +0,0 @@
|
|||||||
using System.Linq;
|
|
||||||
using OpenNest.CNC;
|
|
||||||
using OpenNest.Converters;
|
|
||||||
using OpenNest.Geometry;
|
|
||||||
|
|
||||||
namespace OpenNest.Tests.Converters;
|
|
||||||
|
|
||||||
public class ConvertGeometryLayerTests
|
|
||||||
{
|
|
||||||
private static Program ProgramFor(Entity entity)
|
|
||||||
{
|
|
||||||
var shape = new Shape();
|
|
||||||
shape.Entities.Add(entity);
|
|
||||||
return ConvertGeometry.ToProgram(shape);
|
|
||||||
}
|
|
||||||
|
|
||||||
[Fact]
|
|
||||||
public void AddLine_EngraveLayer_TagsScribe()
|
|
||||||
{
|
|
||||||
var line = new Line(0, 0, 1, 0) { Layer = new Layer("ENGRAVE") };
|
|
||||||
|
|
||||||
var pgm = ProgramFor(line);
|
|
||||||
|
|
||||||
Assert.All(pgm.Codes.OfType<LinearMove>(), m => Assert.Equal(LayerType.Scribe, m.Layer));
|
|
||||||
}
|
|
||||||
|
|
||||||
[Fact]
|
|
||||||
public void AddLine_EtchLayer_TagsScribe()
|
|
||||||
{
|
|
||||||
var line = new Line(0, 0, 1, 0) { Layer = new Layer("etch") };
|
|
||||||
|
|
||||||
var pgm = ProgramFor(line);
|
|
||||||
|
|
||||||
Assert.All(pgm.Codes.OfType<LinearMove>(), m => Assert.Equal(LayerType.Scribe, m.Layer));
|
|
||||||
}
|
|
||||||
|
|
||||||
[Fact]
|
|
||||||
public void AddArc_EngraveLayer_TagsScribe()
|
|
||||||
{
|
|
||||||
var arc = new Arc(new Vector(0, 0), 1, 0, System.Math.PI / 2) { Layer = new Layer("ENGRAVE") };
|
|
||||||
|
|
||||||
var pgm = ProgramFor(arc);
|
|
||||||
|
|
||||||
var arcs = pgm.Codes.OfType<ArcMove>().ToList();
|
|
||||||
Assert.NotEmpty(arcs);
|
|
||||||
Assert.All(arcs, m => Assert.Equal(LayerType.Scribe, m.Layer));
|
|
||||||
}
|
|
||||||
|
|
||||||
[Fact]
|
|
||||||
public void AddCircle_EngraveLayer_TagsScribe()
|
|
||||||
{
|
|
||||||
var circle = new Circle(0, 0, 1) { Layer = new Layer("ENGRAVE") };
|
|
||||||
|
|
||||||
var pgm = ProgramFor(circle);
|
|
||||||
|
|
||||||
var arcs = pgm.Codes.OfType<ArcMove>().ToList();
|
|
||||||
Assert.NotEmpty(arcs);
|
|
||||||
Assert.All(arcs, m => Assert.Equal(LayerType.Scribe, m.Layer));
|
|
||||||
}
|
|
||||||
|
|
||||||
[Fact]
|
|
||||||
public void AddLine_DefaultLayer_StaysCut()
|
|
||||||
{
|
|
||||||
var line = new Line(0, 0, 1, 0) { Layer = new Layer("0") };
|
|
||||||
|
|
||||||
var pgm = ProgramFor(line);
|
|
||||||
|
|
||||||
Assert.All(pgm.Codes.OfType<LinearMove>(), m => Assert.Equal(LayerType.Cut, m.Layer));
|
|
||||||
}
|
|
||||||
}
|
|
||||||
@@ -131,111 +131,6 @@ public class GeometrySimplifierTests
|
|||||||
Assert.IsType<Arc>(result.Entities[6]);
|
Assert.IsType<Arc>(result.Entities[6]);
|
||||||
}
|
}
|
||||||
|
|
||||||
[Fact]
|
|
||||||
public void Analyze_FilletBetweenTangentLines_ArcIsTangentToLines()
|
|
||||||
{
|
|
||||||
// A 90-degree fillet (r=0.3, center origin, 270deg..360deg CCW) between two
|
|
||||||
// long tangent lines, approximated by 8 chords whose interior vertices bulge
|
|
||||||
// radially outward within tolerance (simulates real DXF tessellation noise).
|
|
||||||
var r = 0.3;
|
|
||||||
var deltas = new[] { 0.0, 0.002, 0.003, 0.0035, 0.0035, 0.0035, 0.003, 0.002, 0.0 };
|
|
||||||
var pts = new List<Vector>();
|
|
||||||
for (var i = 0; i <= 8; i++)
|
|
||||||
{
|
|
||||||
var ang = OpenNest.Math.Angle.ToRadians(270 + 11.25 * i);
|
|
||||||
var radius = r + deltas[i];
|
|
||||||
pts.Add(new Vector(radius * System.Math.Cos(ang), radius * System.Math.Sin(ang)));
|
|
||||||
}
|
|
||||||
|
|
||||||
var shape = new Shape();
|
|
||||||
shape.Entities.Add(new Line(new Vector(-2, -r), pts[0]));
|
|
||||||
for (var i = 0; i < pts.Count - 1; i++)
|
|
||||||
shape.Entities.Add(new Line(pts[i], pts[i + 1]));
|
|
||||||
shape.Entities.Add(new Line(pts[^1], new Vector(r, 2)));
|
|
||||||
|
|
||||||
var simplifier = new GeometrySimplifier { Tolerance = 0.004 };
|
|
||||||
var candidates = simplifier.Analyze(shape);
|
|
||||||
|
|
||||||
Assert.Single(candidates);
|
|
||||||
var arc = candidates[0].FittedArc;
|
|
||||||
|
|
||||||
// Arc must pass exactly through the run's boundary vertices (no gaps)
|
|
||||||
Assert.True(arc.StartPoint().DistanceTo(pts[0]) < 1e-6);
|
|
||||||
Assert.True(arc.EndPoint().DistanceTo(pts[^1]) < 1e-6);
|
|
||||||
|
|
||||||
// Arc must be tangent to the adjacent straight edges at its endpoints
|
|
||||||
var startDelta = AngleBetweenDeg(ArcTangentAt(arc, arc.StartPoint()), new Vector(1, 0));
|
|
||||||
var endDelta = AngleBetweenDeg(ArcTangentAt(arc, arc.EndPoint()), new Vector(0, 1));
|
|
||||||
Assert.True(startDelta < 0.3, $"Arc start not tangent to incoming line: off by {startDelta:F3} deg");
|
|
||||||
Assert.True(endDelta < 0.3, $"Arc end not tangent to outgoing line: off by {endDelta:F3} deg");
|
|
||||||
}
|
|
||||||
|
|
||||||
[Fact]
|
|
||||||
public void Analyze_CompoundCurve_AdjacentArcsAreTangentAtJunction()
|
|
||||||
{
|
|
||||||
// Two tangent-continuous arcs of different radii (r=0.2 sweeping 60deg, then
|
|
||||||
// r=0.6 sweeping 40deg), tessellated into chords with slight radial noise.
|
|
||||||
// The fitted arcs must stay tangent-continuous at their junction.
|
|
||||||
var c1 = new Vector(0, 0);
|
|
||||||
var r1 = 0.2;
|
|
||||||
var deltas1 = new[] { 0.0, 0.001, 0.0005, -0.0005, -0.001, -0.0005, 0.0 };
|
|
||||||
var pts = new List<Vector>();
|
|
||||||
for (var i = 0; i <= 6; i++)
|
|
||||||
{
|
|
||||||
var ang = OpenNest.Math.Angle.ToRadians(10 * i);
|
|
||||||
var radius = r1 + deltas1[i];
|
|
||||||
pts.Add(new Vector(c1.X + radius * System.Math.Cos(ang), c1.Y + radius * System.Math.Sin(ang)));
|
|
||||||
}
|
|
||||||
|
|
||||||
// Second arc center along the junction radius so tangents match at the junction
|
|
||||||
var junctionAngle = OpenNest.Math.Angle.ToRadians(60);
|
|
||||||
var u = new Vector(System.Math.Cos(junctionAngle), System.Math.Sin(junctionAngle));
|
|
||||||
var r2 = 0.6;
|
|
||||||
var c2 = new Vector(c1.X + u.X * (r1 - r2), c1.Y + u.Y * (r1 - r2));
|
|
||||||
var deltas2 = new[] { 0.0, 0.001, -0.001, 0.0005, -0.0005, 0.0 };
|
|
||||||
for (var i = 1; i <= 5; i++)
|
|
||||||
{
|
|
||||||
var ang = OpenNest.Math.Angle.ToRadians(60 + 8 * i);
|
|
||||||
var radius = r2 + deltas2[i];
|
|
||||||
pts.Add(new Vector(c2.X + radius * System.Math.Cos(ang), c2.Y + radius * System.Math.Sin(ang)));
|
|
||||||
}
|
|
||||||
|
|
||||||
var shape = new Shape();
|
|
||||||
for (var i = 0; i < pts.Count - 1; i++)
|
|
||||||
shape.Entities.Add(new Line(pts[i], pts[i + 1]));
|
|
||||||
|
|
||||||
var simplifier = new GeometrySimplifier { Tolerance = 0.004 };
|
|
||||||
var candidates = simplifier.Analyze(shape);
|
|
||||||
|
|
||||||
Assert.Equal(2, candidates.Count);
|
|
||||||
var arcA = candidates[0].FittedArc;
|
|
||||||
var arcB = candidates[1].FittedArc;
|
|
||||||
|
|
||||||
// Arcs must share the junction vertex exactly
|
|
||||||
Assert.True(arcA.EndPoint().DistanceTo(arcB.StartPoint()) < 1e-6);
|
|
||||||
|
|
||||||
// Tangent continuity across the junction
|
|
||||||
var junctionDelta = AngleBetweenDeg(ArcTangentAt(arcA, arcA.EndPoint()), ArcTangentAt(arcB, arcB.StartPoint()));
|
|
||||||
Assert.True(junctionDelta < 0.3, $"Tangent break of {junctionDelta:F3} deg at arc-arc junction");
|
|
||||||
}
|
|
||||||
|
|
||||||
private static Vector ArcTangentAt(Arc arc, Vector pt)
|
|
||||||
{
|
|
||||||
var ang = System.Math.Atan2(pt.Y - arc.Center.Y, pt.X - arc.Center.X);
|
|
||||||
return arc.IsReversed
|
|
||||||
? new Vector(System.Math.Sin(ang), -System.Math.Cos(ang))
|
|
||||||
: new Vector(-System.Math.Sin(ang), System.Math.Cos(ang));
|
|
||||||
}
|
|
||||||
|
|
||||||
private static double AngleBetweenDeg(Vector v1, Vector v2)
|
|
||||||
{
|
|
||||||
var l1 = System.Math.Sqrt(v1.X * v1.X + v1.Y * v1.Y);
|
|
||||||
var l2 = System.Math.Sqrt(v2.X * v2.X + v2.Y * v2.Y);
|
|
||||||
var dot = (v1.X * v2.X + v1.Y * v2.Y) / (l1 * l2);
|
|
||||||
dot = System.Math.Max(-1, System.Math.Min(1, dot));
|
|
||||||
return System.Math.Acos(dot) * 180.0 / System.Math.PI;
|
|
||||||
}
|
|
||||||
|
|
||||||
[Fact]
|
[Fact]
|
||||||
public void Apply_DynaPanDxf_NoGapsAfterSimplification()
|
public void Apply_DynaPanDxf_NoGapsAfterSimplification()
|
||||||
{
|
{
|
||||||
|
|||||||
@@ -1,51 +0,0 @@
|
|||||||
using OpenNest.CNC;
|
|
||||||
using OpenNest.Posts.GravographIS;
|
|
||||||
|
|
||||||
namespace OpenNest.Tests.GravographIS;
|
|
||||||
|
|
||||||
public class GravographISPostConfigTests
|
|
||||||
{
|
|
||||||
[Fact]
|
|
||||||
public void Defaults_EngraveBlock_NoPause_FasterFeed()
|
|
||||||
{
|
|
||||||
var config = new GravographISPostConfig();
|
|
||||||
|
|
||||||
Assert.Equal(10, config.Engrave.FeedMmPerSec);
|
|
||||||
Assert.False(config.Engrave.PauseBefore);
|
|
||||||
}
|
|
||||||
|
|
||||||
[Fact]
|
|
||||||
public void Defaults_CutBlock_PausesToChangeTool()
|
|
||||||
{
|
|
||||||
var config = new GravographISPostConfig();
|
|
||||||
|
|
||||||
Assert.Equal(3, config.Cut.FeedMmPerSec);
|
|
||||||
Assert.True(config.Cut.PauseBefore);
|
|
||||||
Assert.Equal("Change tool", config.Cut.PauseMessage);
|
|
||||||
}
|
|
||||||
|
|
||||||
[Theory]
|
|
||||||
[InlineData(LayerType.Scribe)]
|
|
||||||
public void ConfigFor_Scribe_ReturnsEngraveBlock(LayerType layer)
|
|
||||||
{
|
|
||||||
var config = new GravographISPostConfig();
|
|
||||||
Assert.Same(config.Engrave, config.ConfigFor(layer));
|
|
||||||
}
|
|
||||||
|
|
||||||
[Theory]
|
|
||||||
[InlineData(LayerType.Cut)]
|
|
||||||
[InlineData(LayerType.Leadin)]
|
|
||||||
[InlineData(LayerType.Leadout)]
|
|
||||||
public void ConfigFor_CutLayers_ReturnCutBlock(LayerType layer)
|
|
||||||
{
|
|
||||||
var config = new GravographISPostConfig();
|
|
||||||
Assert.Same(config.Cut, config.ConfigFor(layer));
|
|
||||||
}
|
|
||||||
|
|
||||||
[Fact]
|
|
||||||
public void ConfigFor_Display_ReturnsNull_SoItIsSkipped()
|
|
||||||
{
|
|
||||||
var config = new GravographISPostConfig();
|
|
||||||
Assert.Null(config.ConfigFor(LayerType.Display));
|
|
||||||
}
|
|
||||||
}
|
|
||||||
@@ -1,70 +0,0 @@
|
|||||||
using System.Collections.Generic;
|
|
||||||
using OpenNest.CNC;
|
|
||||||
using OpenNest.Geometry;
|
|
||||||
using OpenNest.Posts.GravographIS;
|
|
||||||
|
|
||||||
namespace OpenNest.Tests.GravographIS;
|
|
||||||
|
|
||||||
public class GravographISPostProcessorTests
|
|
||||||
{
|
|
||||||
private static LayeredPolyline Poly(LayerType layer, params Vector[] pts)
|
|
||||||
=> new LayeredPolyline(new List<Vector>(pts), layer);
|
|
||||||
|
|
||||||
[Fact]
|
|
||||||
public void BuildPasses_EngraveAndCut_OrdersEngraveFirstThenCutWithPause()
|
|
||||||
{
|
|
||||||
var post = new GravographISPostProcessor();
|
|
||||||
|
|
||||||
var passes = post.BuildPasses(new[]
|
|
||||||
{
|
|
||||||
Poly(LayerType.Cut, new Vector(0, 0), new Vector(1, 0)),
|
|
||||||
Poly(LayerType.Scribe, new Vector(0, 0), new Vector(0, 1)),
|
|
||||||
});
|
|
||||||
|
|
||||||
Assert.Equal(2, passes.Count);
|
|
||||||
|
|
||||||
Assert.Equal(post.Config.Engrave.FeedMmPerSec, passes[0].FeedMmPerSec);
|
|
||||||
Assert.False(passes[0].PauseBefore);
|
|
||||||
|
|
||||||
Assert.Equal(post.Config.Cut.FeedMmPerSec, passes[1].FeedMmPerSec);
|
|
||||||
Assert.True(passes[1].PauseBefore);
|
|
||||||
Assert.Equal("Change tool", passes[1].PauseMessage);
|
|
||||||
}
|
|
||||||
|
|
||||||
[Fact]
|
|
||||||
public void BuildPasses_CutOnly_IsSinglePass()
|
|
||||||
{
|
|
||||||
var post = new GravographISPostProcessor();
|
|
||||||
|
|
||||||
var passes = post.BuildPasses(new[]
|
|
||||||
{
|
|
||||||
Poly(LayerType.Cut, new Vector(0, 0), new Vector(1, 0)),
|
|
||||||
});
|
|
||||||
|
|
||||||
Assert.Single(passes);
|
|
||||||
Assert.Equal(post.Config.Cut.FeedMmPerSec, passes[0].FeedMmPerSec);
|
|
||||||
}
|
|
||||||
|
|
||||||
[Fact]
|
|
||||||
public void BuildPasses_SkipsDisplayGeometry()
|
|
||||||
{
|
|
||||||
var post = new GravographISPostProcessor();
|
|
||||||
|
|
||||||
var passes = post.BuildPasses(new[]
|
|
||||||
{
|
|
||||||
Poly(LayerType.Display, new Vector(0, 0), new Vector(1, 0)),
|
|
||||||
Poly(LayerType.Cut, new Vector(0, 0), new Vector(0, 1)),
|
|
||||||
});
|
|
||||||
|
|
||||||
Assert.Single(passes);
|
|
||||||
Assert.Equal(post.Config.Cut.FeedMmPerSec, passes[0].FeedMmPerSec);
|
|
||||||
}
|
|
||||||
|
|
||||||
[Fact]
|
|
||||||
public void Config_IsExposedThroughConfigurableInterface()
|
|
||||||
{
|
|
||||||
var post = new GravographISPostProcessor(new GravographISPostConfig());
|
|
||||||
OpenNest.IConfigurablePostProcessor configurable = post;
|
|
||||||
Assert.Same(post.Config, configurable.Config);
|
|
||||||
}
|
|
||||||
}
|
|
||||||
@@ -178,101 +178,6 @@ public class GravographISWriterTests
|
|||||||
Assert.Equal(-GravographISWriter.StepsPerInch, dy);
|
Assert.Equal(-GravographISWriter.StepsPerInch, dy);
|
||||||
}
|
}
|
||||||
|
|
||||||
[Fact]
|
|
||||||
public void Passes_PauseBeforeCut_EmitsPauseSequenceBetweenGroups()
|
|
||||||
{
|
|
||||||
var engrave = new List<IReadOnlyList<Vector>> { new[] { new Vector(0, 0), new Vector(1, 0) } };
|
|
||||||
var cut = new List<IReadOnlyList<Vector>> { new[] { new Vector(0, 0), new Vector(0, -1) } };
|
|
||||||
var passes = new List<GravographPass>
|
|
||||||
{
|
|
||||||
new GravographPass { Polylines = engrave, FeedMmPerSec = 10, DepthInches = 0.25 },
|
|
||||||
new GravographPass { Polylines = cut, FeedMmPerSec = 3, DepthInches = 0.25, PauseBefore = true, PauseMessage = "Hi" },
|
|
||||||
};
|
|
||||||
|
|
||||||
using var ms = new MemoryStream();
|
|
||||||
new GravographISWriter(new GravographISWriterOptions
|
|
||||||
{
|
|
||||||
EnvelopeGuardEnabled = false,
|
|
||||||
ReturnToOriginAtEnd = false,
|
|
||||||
}).Write(passes, ms);
|
|
||||||
var bytes = ms.ToArray();
|
|
||||||
|
|
||||||
var mcOff = IndexOf(bytes, 0, (byte)'M', (byte)'C', 0x00, 0x00);
|
|
||||||
var ouFb = IndexOf(bytes, mcOff, (byte)'O', (byte)'U', 0xFF, 0xFB);
|
|
||||||
var ouFa = IndexOf(bytes, ouFb, (byte)'O', (byte)'U', 0xFF, 0xFA);
|
|
||||||
var lbBegin = IndexOf(bytes, ouFa, (byte)'L', (byte)'B', 0x00, 0x00);
|
|
||||||
var lbMsg = IndexOf(bytes, lbBegin, (byte)'L', (byte)'B', (byte)'H', (byte)'i');
|
|
||||||
var nr = IndexOf(bytes, lbMsg, (byte)'N', (byte)'R', 0x00, 0x01);
|
|
||||||
var lbEnd = IndexOf(bytes, nr, (byte)'L', (byte)'B', 0x00, 0x01);
|
|
||||||
var mcOn = IndexOf(bytes, lbEnd, (byte)'M', (byte)'C', 0x00, 0x01);
|
|
||||||
|
|
||||||
Assert.True(mcOff >= 0, "motor-off (MC 0000) not found");
|
|
||||||
Assert.True(mcOff < ouFb && ouFb < ouFa && ouFa < lbBegin && lbBegin < lbMsg
|
|
||||||
&& lbMsg < nr && nr < lbEnd && lbEnd < mcOn,
|
|
||||||
"pause commands out of order");
|
|
||||||
|
|
||||||
// Resume sets the cut feed inline (VS 0x0003) after the motor restarts.
|
|
||||||
var vsCut = IndexOf(bytes, mcOn, (byte)'V', (byte)'S', 0x00, 0x03);
|
|
||||||
Assert.True(vsCut > mcOn, "cut feed not set after resume");
|
|
||||||
}
|
|
||||||
|
|
||||||
[Fact]
|
|
||||||
public void Passes_PauseOddMessage_SpacePadsLastPacket()
|
|
||||||
{
|
|
||||||
var passes = new List<GravographPass>
|
|
||||||
{
|
|
||||||
new GravographPass { Polylines = new List<IReadOnlyList<Vector>> { new[] { new Vector(0, 0), new Vector(1, 0) } }, FeedMmPerSec = 10 },
|
|
||||||
new GravographPass { Polylines = new List<IReadOnlyList<Vector>> { new[] { new Vector(0, 0), new Vector(0, -1) } }, FeedMmPerSec = 3, PauseBefore = true, PauseMessage = "abc" },
|
|
||||||
};
|
|
||||||
|
|
||||||
using var ms = new MemoryStream();
|
|
||||||
new GravographISWriter(new GravographISWriterOptions { EnvelopeGuardEnabled = false, ReturnToOriginAtEnd = false }).Write(passes, ms);
|
|
||||||
var bytes = ms.ToArray();
|
|
||||||
|
|
||||||
var lbAb = IndexOf(bytes, 0, (byte)'L', (byte)'B', (byte)'a', (byte)'b');
|
|
||||||
var lbCPad = IndexOf(bytes, lbAb, (byte)'L', (byte)'B', (byte)'c', 0x20);
|
|
||||||
Assert.True(lbAb >= 0, "first message packet 'ab' not found");
|
|
||||||
Assert.True(lbCPad > lbAb, "odd packet not space-padded to 'c '");
|
|
||||||
}
|
|
||||||
|
|
||||||
[Fact]
|
|
||||||
public void Passes_DifferentFeeds_NoPause_EmitsInlineFeedChangeNoMessage()
|
|
||||||
{
|
|
||||||
var passes = new List<GravographPass>
|
|
||||||
{
|
|
||||||
new GravographPass { Polylines = new List<IReadOnlyList<Vector>> { new[] { new Vector(0, 0), new Vector(1, 0) } }, FeedMmPerSec = 10 },
|
|
||||||
new GravographPass { Polylines = new List<IReadOnlyList<Vector>> { new[] { new Vector(0, 0), new Vector(0, -1) } }, FeedMmPerSec = 3, PauseBefore = false },
|
|
||||||
};
|
|
||||||
|
|
||||||
using var ms = new MemoryStream();
|
|
||||||
new GravographISWriter(new GravographISWriterOptions { EnvelopeGuardEnabled = false, ReturnToOriginAtEnd = false }).Write(passes, ms);
|
|
||||||
var bytes = ms.ToArray();
|
|
||||||
|
|
||||||
Assert.True(IndexOf(bytes, 0, (byte)'V', (byte)'S', 0x00, 0x03) >= 0, "inline cut feed change missing");
|
|
||||||
Assert.True(IndexOfCmd(bytes, (byte)'L', (byte)'B') < 0, "no LB message expected without a pause");
|
|
||||||
}
|
|
||||||
|
|
||||||
private static int IndexOf(byte[] bytes, int from, byte c0, byte c1, byte hi, byte lo)
|
|
||||||
{
|
|
||||||
for (var i = System.Math.Max(0, from); i <= bytes.Length - 6; i++)
|
|
||||||
{
|
|
||||||
if (bytes[i] == 0xFF && bytes[i + 1] == 0xFD && bytes[i + 2] == c0 &&
|
|
||||||
bytes[i + 3] == c1 && bytes[i + 4] == hi && bytes[i + 5] == lo)
|
|
||||||
return i;
|
|
||||||
}
|
|
||||||
return -1;
|
|
||||||
}
|
|
||||||
|
|
||||||
private static int IndexOfCmd(byte[] bytes, byte c0, byte c1)
|
|
||||||
{
|
|
||||||
for (var i = 0; i <= bytes.Length - 4; i++)
|
|
||||||
{
|
|
||||||
if (bytes[i] == 0xFF && bytes[i + 1] == 0xFD && bytes[i + 2] == c0 && bytes[i + 3] == c1)
|
|
||||||
return i;
|
|
||||||
}
|
|
||||||
return -1;
|
|
||||||
}
|
|
||||||
|
|
||||||
private static void AssertOperand(byte[] bytes, byte c0, byte c1, byte hi, byte lo)
|
private static void AssertOperand(byte[] bytes, byte c0, byte c1, byte hi, byte lo)
|
||||||
{
|
{
|
||||||
for (var i = 0; i < bytes.Length - 5; i++)
|
for (var i = 0; i < bytes.Length - 5; i++)
|
||||||
|
|||||||
@@ -34,45 +34,4 @@ public class NestPolylineExtractorTests
|
|||||||
Assert.Equal(new Vector(0.25, 47.75), poly[3]);
|
Assert.Equal(new Vector(0.25, 47.75), poly[3]);
|
||||||
Assert.Equal(new Vector(0.25, 46.75), poly[4]);
|
Assert.Equal(new Vector(0.25, 46.75), poly[4]);
|
||||||
}
|
}
|
||||||
|
|
||||||
[Fact]
|
|
||||||
public void ExtractPartLayered_SplitsContinuousChainAtLayerChange()
|
|
||||||
{
|
|
||||||
// A single continuous chain (no rapid) that switches from Scribe to Cut
|
|
||||||
// must be split into two layer-uniform polylines sharing the seam vertex,
|
|
||||||
// so the post can emit a tool-change pause between engrave and cut.
|
|
||||||
var program = new Program(Mode.Absolute);
|
|
||||||
program.Codes.Add(new LinearMove(1, 0) { Layer = LayerType.Scribe });
|
|
||||||
program.Codes.Add(new LinearMove(2, 0) { Layer = LayerType.Scribe });
|
|
||||||
program.Codes.Add(new LinearMove(2, 1) { Layer = LayerType.Cut });
|
|
||||||
program.Codes.Add(new LinearMove(3, 1) { Layer = LayerType.Cut });
|
|
||||||
|
|
||||||
var drawing = new Drawing("Mixed", program);
|
|
||||||
var part = new Part(drawing, new Vector(0, 0));
|
|
||||||
|
|
||||||
var polylines = new NestPolylineExtractor().ExtractPartLayered(part);
|
|
||||||
|
|
||||||
Assert.Equal(2, polylines.Count);
|
|
||||||
|
|
||||||
Assert.Equal(LayerType.Scribe, polylines[0].Layer);
|
|
||||||
Assert.Equal(new[] { new Vector(0, 0), new Vector(1, 0), new Vector(2, 0) }, polylines[0].Points);
|
|
||||||
|
|
||||||
Assert.Equal(LayerType.Cut, polylines[1].Layer);
|
|
||||||
Assert.Equal(new[] { new Vector(2, 0), new Vector(2, 1), new Vector(3, 1) }, polylines[1].Points);
|
|
||||||
}
|
|
||||||
|
|
||||||
[Fact]
|
|
||||||
public void ExtractPartLayered_UniformChain_IsSinglePolyline()
|
|
||||||
{
|
|
||||||
var program = new Program(Mode.Absolute);
|
|
||||||
program.Codes.Add(new LinearMove(1, 0));
|
|
||||||
program.Codes.Add(new LinearMove(1, 1));
|
|
||||||
|
|
||||||
var part = new Part(new Drawing("Cut", program), new Vector(0, 0));
|
|
||||||
|
|
||||||
var polylines = new NestPolylineExtractor().ExtractPartLayered(part);
|
|
||||||
|
|
||||||
Assert.Single(polylines);
|
|
||||||
Assert.Equal(LayerType.Cut, polylines[0].Layer);
|
|
||||||
}
|
|
||||||
}
|
}
|
||||||
|
|||||||
Reference in New Issue
Block a user