fix: plate optimizer skips oversized items instead of rejecting all plate options

When an item was too large for every plate option, its dimensions dominated
the global min-dimension filter, causing all candidate plates to be rejected.
This made auto-nesting exit immediately with no results even when the other
items could fit. Oversized items are now excluded from the filter so the
remaining items nest normally.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>

OpenNest.Core/Geometry/SpatialQuery.cs

@@ -104,6 +104,95 @@ namespace OpenNest.Geometry
             return double.MaxValue;
         }
 
+        /// <summary>
+        /// Computes the distance from a point along a direction to an arc.
+        /// Solves ray-circle intersection, then constrains hits to the arc's
+        /// angular span. Returns double.MaxValue if no hit.
+        /// </summary>
+        [System.Runtime.CompilerServices.MethodImpl(
+            System.Runtime.CompilerServices.MethodImplOptions.AggressiveInlining)]
+        public static double RayArcDistance(
+            double vx, double vy,
+            double cx, double cy, double r,
+            double startAngle, double endAngle, bool reversed,
+            double dirX, double dirY)
+        {
+            // Ray: P = (vx,vy) + t*(dirX,dirY)
+            // Circle: (x-cx)^2 + (y-cy)^2 = r^2
+            var ox = vx - cx;
+            var oy = vy - cy;
+
+            // a = dirX^2 + dirY^2 = 1 for unit direction, but handle general case
+            var a = dirX * dirX + dirY * dirY;
+            var b = 2.0 * (ox * dirX + oy * dirY);
+            var c = ox * ox + oy * oy - r * r;
+
+            var discriminant = b * b - 4.0 * a * c;
+            if (discriminant < 0)
+                return double.MaxValue;
+
+            var sqrtD = System.Math.Sqrt(discriminant);
+            var inv2a = 1.0 / (2.0 * a);
+            var t1 = (-b - sqrtD) * inv2a;
+            var t2 = (-b + sqrtD) * inv2a;
+
+            var best = double.MaxValue;
+
+            if (t1 > -Tolerance.Epsilon)
+            {
+                var hitAngle = Angle.NormalizeRad(System.Math.Atan2(
+                    vy + t1 * dirY - cy, vx + t1 * dirX - cx));
+                if (Angle.IsBetweenRad(hitAngle, startAngle, endAngle, reversed))
+                    best = t1 > Tolerance.Epsilon ? t1 : 0;
+            }
+
+            if (t2 > -Tolerance.Epsilon && t2 < best)
+            {
+                var hitAngle = Angle.NormalizeRad(System.Math.Atan2(
+                    vy + t2 * dirY - cy, vx + t2 * dirX - cx));
+                if (Angle.IsBetweenRad(hitAngle, startAngle, endAngle, reversed))
+                    best = t2 > Tolerance.Epsilon ? t2 : 0;
+            }
+
+            return best;
+        }
+
+        /// <summary>
+        /// Computes the distance from a point along a direction to a full circle.
+        /// Returns double.MaxValue if no hit.
+        /// </summary>
+        [System.Runtime.CompilerServices.MethodImpl(
+            System.Runtime.CompilerServices.MethodImplOptions.AggressiveInlining)]
+        public static double RayCircleDistance(
+            double vx, double vy,
+            double cx, double cy, double r,
+            double dirX, double dirY)
+        {
+            var ox = vx - cx;
+            var oy = vy - cy;
+
+            var a = dirX * dirX + dirY * dirY;
+            var b = 2.0 * (ox * dirX + oy * dirY);
+            var c = ox * ox + oy * oy - r * r;
+
+            var discriminant = b * b - 4.0 * a * c;
+            if (discriminant < 0)
+                return double.MaxValue;
+
+            var sqrtD = System.Math.Sqrt(discriminant);
+            var t = (-b - sqrtD) / (2.0 * a);
+
+            if (t > Tolerance.Epsilon) return t;
+            if (t >= -Tolerance.Epsilon) return 0;
+
+            // First root is behind us, try the second
+            t = (-b + sqrtD) / (2.0 * a);
+            if (t > Tolerance.Epsilon) return t;
+            if (t >= -Tolerance.Epsilon) return 0;
+
+            return double.MaxValue;
+        }
+
         /// <summary>
         /// Computes the minimum translation distance along a push direction before
         /// any edge of movingLines contacts any edge of stationaryLines.

OpenNest.Core/PartGeometry.cs

@@ -39,7 +39,30 @@ namespace OpenNest
             return lines;
         }
 
-        public static List<Line> GetOffsetPartLines(Part part, double spacing, double chordTolerance = 0.001)
+        /// <summary>
+        /// Returns the perimeter entities (Line, Arc, Circle) with spacing offset applied,
+        /// without tessellation. Much faster than GetOffsetPartLines for parts with many arcs.
+        /// </summary>
+        public static List<Entity> GetOffsetPerimeterEntities(Part part, double spacing)
+        {
+            var geoEntities = ConvertProgram.ToGeometry(part.Program);
+            var profile = new ShapeProfile(
+                geoEntities.Where(e => e.Layer != SpecialLayers.Rapid).ToList());
+
+            var offsetShape = profile.Perimeter.OffsetOutward(spacing);
+            if (offsetShape == null)
+                return new List<Entity>();
+
+            // Offset the shape's entities to the part's location.
+            // OffsetOutward creates a new Shape, so mutating is safe.
+            foreach (var entity in offsetShape.Entities)
+                entity.Offset(part.Location);
+
+            return offsetShape.Entities;
+        }
+
+        public static List<Line> GetOffsetPartLines(Part part, double spacing, double chordTolerance = 0.001,
+            bool perimeterOnly = false)
         {
             var entities = ConvertProgram.ToGeometry(part.Program);
             var profile = new ShapeProfile(
@@ -50,9 +73,12 @@ namespace OpenNest
             AddOffsetLines(lines, profile.Perimeter.OffsetOutward(totalSpacing),
                 chordTolerance, part.Location);
 
-            foreach (var cutout in profile.Cutouts)
-                AddOffsetLines(lines, cutout.OffsetInward(totalSpacing),
-                    chordTolerance, part.Location);
+            if (!perimeterOnly)
+            {
+                foreach (var cutout in profile.Cutouts)
+                    AddOffsetLines(lines, cutout.OffsetInward(totalSpacing),
+                        chordTolerance, part.Location);
+            }
 
             return lines;
         }

OpenNest.Engine/BestFit/BestFitFinder.cs

@@ -4,6 +4,7 @@ using OpenNest.Geometry;
 using OpenNest.Math;
 using System.Collections.Concurrent;
 using System.Collections.Generic;
+using System.Diagnostics;
 using System.Linq;
 using System.Threading.Tasks;
 
@@ -49,6 +50,8 @@ namespace OpenNest.Engine.BestFit
 
             var allCandidates = candidateBags.SelectMany(c => c).ToList();
 
+            Debug.WriteLine($"[BestFitFinder] {strategies.Count} strategies, {allCandidates.Count} candidates");
+
             var results = _evaluator.EvaluateAll(allCandidates);
 
             _filter.Apply(results);

OpenNest.Engine/BestFit/CpuDistanceComputer.cs

@@ -1,4 +1,5 @@
 using OpenNest.Geometry;
+using OpenNest.Math;
 using System.Collections.Generic;
 using System.Linq;
 
@@ -17,7 +18,6 @@ namespace OpenNest.Engine.BestFit
             var allMovingVerts = ExtractUniqueVertices(movingTemplateLines);
             var allStationaryVerts = ExtractUniqueVertices(stationaryLines);
 
-            // Pre-filter vertices per unique direction (typically 4 cardinal directions).
             var vertexCache = new Dictionary<(double, double), (Vector[] leading, Vector[] facing)>();
 
             foreach (var offset in offsets)
@@ -43,7 +43,6 @@ namespace OpenNest.Engine.BestFit
 
                 var minDist = double.MaxValue;
 
-                // Case 1: Leading moving vertices → stationary edges
                 for (var v = 0; v < leadingMoving.Length; v++)
                 {
                     var vx = leadingMoving[v].X + offset.Dx;
@@ -66,7 +65,6 @@ namespace OpenNest.Engine.BestFit
                     }
                 }
 
-                // Case 2: Facing stationary vertices → moving edges (opposite direction)
                 for (var v = 0; v < facingStationary.Length; v++)
                 {
                     var svx = facingStationary[v].X;
@@ -95,6 +93,178 @@ namespace OpenNest.Engine.BestFit
             return results;
         }
 
+        public double[] ComputeDistances(
+            List<Entity> stationaryEntities,
+            List<Entity> movingEntities,
+            SlideOffset[] offsets)
+        {
+            var count = offsets.Length;
+            var results = new double[count];
+
+            var allMovingVerts = ExtractVerticesFromEntities(movingEntities);
+            var allStationaryVerts = ExtractVerticesFromEntities(stationaryEntities);
+
+            var vertexCache = new Dictionary<(double, double), (Vector[] leading, Vector[] facing)>();
+
+            foreach (var offset in offsets)
+            {
+                var key = (offset.DirX, offset.DirY);
+                if (vertexCache.ContainsKey(key))
+                    continue;
+
+                var leading = FilterVerticesByProjection(allMovingVerts, offset.DirX, offset.DirY, keepHigh: true);
+                var facing = FilterVerticesByProjection(allStationaryVerts, offset.DirX, offset.DirY, keepHigh: false);
+                vertexCache[key] = (leading, facing);
+            }
+
+            System.Threading.Tasks.Parallel.For(0, count, i =>
+            {
+                var offset = offsets[i];
+                var dirX = offset.DirX;
+                var dirY = offset.DirY;
+                var oppX = -dirX;
+                var oppY = -dirY;
+
+                var (leadingMoving, facingStationary) = vertexCache[(dirX, dirY)];
+
+                var minDist = double.MaxValue;
+
+                // Case 1: Leading moving vertices → stationary entities
+                for (var v = 0; v < leadingMoving.Length; v++)
+                {
+                    var vx = leadingMoving[v].X + offset.Dx;
+                    var vy = leadingMoving[v].Y + offset.Dy;
+
+                    for (var j = 0; j < stationaryEntities.Count; j++)
+                    {
+                        var d = RayEntityDistance(vx, vy, stationaryEntities[j], 0, 0, dirX, dirY);
+
+                        if (d < minDist)
+                        {
+                            minDist = d;
+                            if (d <= 0) { results[i] = 0; return; }
+                        }
+                    }
+                }
+
+                // Case 2: Facing stationary vertices → moving entities (opposite direction)
+                for (var v = 0; v < facingStationary.Length; v++)
+                {
+                    var svx = facingStationary[v].X;
+                    var svy = facingStationary[v].Y;
+
+                    for (var j = 0; j < movingEntities.Count; j++)
+                    {
+                        var d = RayEntityDistance(svx, svy, movingEntities[j], offset.Dx, offset.Dy, oppX, oppY);
+
+                        if (d < minDist)
+                        {
+                            minDist = d;
+                            if (d <= 0) { results[i] = 0; return; }
+                        }
+                    }
+                }
+
+                results[i] = minDist;
+            });
+
+            return results;
+        }
+
+        private static double RayEntityDistance(
+            double vx, double vy, Entity entity,
+            double entityOffsetX, double entityOffsetY,
+            double dirX, double dirY)
+        {
+            if (entity is Line line)
+            {
+                return SpatialQuery.RayEdgeDistance(
+                    vx, vy,
+                    line.StartPoint.X + entityOffsetX, line.StartPoint.Y + entityOffsetY,
+                    line.EndPoint.X + entityOffsetX, line.EndPoint.Y + entityOffsetY,
+                    dirX, dirY);
+            }
+
+            if (entity is Arc arc)
+            {
+                return SpatialQuery.RayArcDistance(
+                    vx, vy,
+                    arc.Center.X + entityOffsetX, arc.Center.Y + entityOffsetY,
+                    arc.Radius,
+                    arc.StartAngle, arc.EndAngle, arc.IsReversed,
+                    dirX, dirY);
+            }
+
+            if (entity is Circle circle)
+            {
+                return SpatialQuery.RayCircleDistance(
+                    vx, vy,
+                    circle.Center.X + entityOffsetX, circle.Center.Y + entityOffsetY,
+                    circle.Radius,
+                    dirX, dirY);
+            }
+
+            return double.MaxValue;
+        }
+
+        private static Vector[] ExtractVerticesFromEntities(List<Entity> entities)
+        {
+            var vertices = new HashSet<Vector>();
+
+            for (var i = 0; i < entities.Count; i++)
+            {
+                var entity = entities[i];
+
+                if (entity is Line line)
+                {
+                    vertices.Add(line.StartPoint);
+                    vertices.Add(line.EndPoint);
+                }
+                else if (entity is Arc arc)
+                {
+                    vertices.Add(arc.StartPoint());
+                    vertices.Add(arc.EndPoint());
+                    AddArcExtremes(vertices, arc);
+                }
+                else if (entity is Circle circle)
+                {
+                    // Four cardinal points
+                    vertices.Add(new Vector(circle.Center.X + circle.Radius, circle.Center.Y));
+                    vertices.Add(new Vector(circle.Center.X - circle.Radius, circle.Center.Y));
+                    vertices.Add(new Vector(circle.Center.X, circle.Center.Y + circle.Radius));
+                    vertices.Add(new Vector(circle.Center.X, circle.Center.Y - circle.Radius));
+                }
+            }
+
+            return vertices.ToArray();
+        }
+
+        private static void AddArcExtremes(HashSet<Vector> points, Arc arc)
+        {
+            var a1 = arc.StartAngle;
+            var a2 = arc.EndAngle;
+            var reversed = arc.IsReversed;
+
+            if (reversed)
+                Generic.Swap(ref a1, ref a2);
+
+            // Right (0°)
+            if (Angle.IsBetweenRad(Angle.TwoPI, a1, a2))
+                points.Add(new Vector(arc.Center.X + arc.Radius, arc.Center.Y));
+
+            // Top (90°)
+            if (Angle.IsBetweenRad(Angle.HalfPI, a1, a2))
+                points.Add(new Vector(arc.Center.X, arc.Center.Y + arc.Radius));
+
+            // Left (180°)
+            if (Angle.IsBetweenRad(System.Math.PI, a1, a2))
+                points.Add(new Vector(arc.Center.X - arc.Radius, arc.Center.Y));
+
+            // Bottom (270°)
+            if (Angle.IsBetweenRad(System.Math.PI * 1.5, a1, a2))
+                points.Add(new Vector(arc.Center.X, arc.Center.Y - arc.Radius));
+        }
+
         private static Vector[] ExtractUniqueVertices(List<Line> lines)
         {
             var vertices = new HashSet<Vector>();
@@ -106,11 +276,6 @@ namespace OpenNest.Engine.BestFit
             return vertices.ToArray();
         }
 
-        /// <summary>
-        /// Filters vertices by their projection onto the push direction.
-        /// keepHigh=true returns the leading half (front face, closest to target).
-        /// keepHigh=false returns the facing half (side facing the approaching part).
-        /// </summary>
         private static Vector[] FilterVerticesByProjection(
             Vector[] vertices, double dirX, double dirY, bool keepHigh)
         {

OpenNest.Engine/BestFit/GpuDistanceComputer.cs

@@ -36,6 +36,16 @@ namespace OpenNest.Engine.BestFit
                 flatOffsets, count, directions);
         }
 
+        public double[] ComputeDistances(
+            List<Entity> stationaryEntities,
+            List<Entity> movingEntities,
+            SlideOffset[] offsets)
+        {
+            // GPU path doesn't support native entities yet — fall back to CPU.
+            var cpu = new CpuDistanceComputer();
+            return cpu.ComputeDistances(stationaryEntities, movingEntities, offsets);
+        }
+
         /// <summary>
         /// Maps a unit direction vector to a PushDirection int for the GPU interface.
         /// Left=0, Down=1, Right=2, Up=3.

OpenNest.Engine/BestFit/IDistanceComputer.cs

@@ -9,5 +9,10 @@ namespace OpenNest.Engine.BestFit
             List<Line> stationaryLines,
             List<Line> movingTemplateLines,
             SlideOffset[] offsets);
+
+        double[] ComputeDistances(
+            List<Entity> stationaryEntities,
+            List<Entity> movingEntities,
+            SlideOffset[] offsets);
     }
 }

OpenNest.Engine/BestFit/RotationSlideStrategy.cs

@@ -36,8 +36,8 @@ namespace OpenNest.Engine.BestFit
             var part2Template = Part.CreateAtOrigin(drawing, Part2Rotation);
 
             var halfSpacing = spacing / 2;
-            var part1Lines = PartGeometry.GetOffsetPartLines(part1, halfSpacing);
-            var part2TemplateLines = PartGeometry.GetOffsetPartLines(part2Template, halfSpacing);
+            var part1Entities = PartGeometry.GetOffsetPerimeterEntities(part1, halfSpacing);
+            var part2Entities = PartGeometry.GetOffsetPerimeterEntities(part2Template, halfSpacing);
 
             var bbox1 = part1.BoundingBox;
             var bbox2 = part2Template.BoundingBox;
@@ -48,7 +48,7 @@ namespace OpenNest.Engine.BestFit
                 return candidates;
 
             var distances = _distanceComputer.ComputeDistances(
-                part1Lines, part2TemplateLines, offsets);
+                part1Entities, part2Entities, offsets);
 
             var testNumber = 0;
 
@@ -90,15 +90,18 @@ namespace OpenNest.Engine.BestFit
                 if (isHorizontalPush)
                 {
                     // Perpendicular sweep along Y → Width; push extent along X → Length
-                    perpMin = -(bbox2.Width + spacing);
-                    perpMax = bbox1.Width + bbox2.Width + spacing;
+                    // Trim to offsets where the parts overlap by at least 50%.
+                    var halfOverlap = bbox2.Width * 0.5;
+                    perpMin = -(halfOverlap - spacing);
+                    perpMax = bbox1.Width + halfOverlap + spacing;
                     pushStartOffset = bbox1.Length + bbox2.Length + spacing * 2;
                 }
                 else
                 {
                     // Perpendicular sweep along X → Length; push extent along Y → Width
-                    perpMin = -(bbox2.Length + spacing);
-                    perpMax = bbox1.Length + bbox2.Length + spacing;
+                    var halfOverlap = bbox2.Length * 0.5;
+                    perpMin = -(halfOverlap - spacing);
+                    perpMax = bbox1.Length + halfOverlap + spacing;
                     pushStartOffset = bbox1.Width + bbox2.Width + spacing * 2;
                 }
 

OpenNest.Engine/DefaultNestEngine.cs

@@ -139,24 +139,42 @@ namespace OpenNest
             var bestFits = BestFitCache.GetOrCompute(
                 drawing, Plate.Size.Length, Plate.Size.Width, Plate.PartSpacing);
 
-            var best = SelectBestFitPair(bestFits);
-            if (best == null)
-                return null;
+            List<Part> bestPlacement = null;
 
-            // BuildParts produces landscape orientation (Width >= Height).
-            // Try both landscape and portrait (90° rotated) and let the
-            // engine's comparer pick the better orientation.
-            var landscape = best.BuildParts(drawing);
-            var portrait = RotatePair90(landscape);
+            foreach (var fit in bestFits)
+            {
+                if (!fit.Keep)
+                    continue;
 
-            var lFits = TryOffsetToWorkArea(landscape, workArea);
-            var pFits = TryOffsetToWorkArea(portrait, workArea);
+                // Skip pairs that can't possibly fit the work area in either orientation.
+                if (fit.ShortestSide > System.Math.Min(workArea.Width, workArea.Length) + Tolerance.Epsilon)
+                    continue;
+                if (fit.LongestSide > System.Math.Max(workArea.Width, workArea.Length) + Tolerance.Epsilon)
+                    continue;
 
-            if (!lFits && !pFits)
-                return null;
-            if (lFits && pFits)
-                return IsBetterFill(portrait, landscape, workArea) ? portrait : landscape;
-            return lFits ? landscape : portrait;
+                var landscape = fit.BuildParts(drawing);
+                var portrait = RotatePair90(landscape);
+
+                var lFits = TryOffsetToWorkArea(landscape, workArea);
+                var pFits = TryOffsetToWorkArea(portrait, workArea);
+
+                // Pick the better orientation for this pair.
+                List<Part> candidate = null;
+                if (lFits && pFits)
+                    candidate = IsBetterFill(portrait, landscape, workArea) ? portrait : landscape;
+                else if (lFits)
+                    candidate = landscape;
+                else if (pFits)
+                    candidate = portrait;
+
+                if (candidate == null)
+                    continue;
+
+                if (bestPlacement == null || IsBetterFill(candidate, bestPlacement, workArea))
+                    bestPlacement = candidate;
+            }
+
+            return bestPlacement;
         }
 
         private static List<Part> RotatePair90(List<Part> parts)

OpenNest.Engine/HorizontalRemnantEngine.cs

@@ -1,7 +1,6 @@
 using System;
 using System.Collections.Generic;
 using OpenNest.Engine;
-using OpenNest.Engine.BestFit;
 using OpenNest.Engine.Fill;
 using OpenNest.Geometry;
 using OpenNest.Math;
@@ -27,20 +26,6 @@ namespace OpenNest
 
         public override ShrinkAxis TrimAxis => ShrinkAxis.Length;
 
-        protected override BestFitResult SelectBestFitPair(List<BestFitResult> results)
-        {
-            BestFitResult best = null;
-
-            foreach (var r in results)
-            {
-                if (!r.Keep) continue;
-                if (best == null || r.BoundingHeight < best.BoundingHeight)
-                    best = r;
-            }
-
-            return best;
-        }
-
         public override List<double> BuildAngles(NestItem item, ClassificationResult classification, Box workArea)
         {
             var baseAngles = new List<double> { classification.PrimaryAngle, classification.PrimaryAngle + Angle.HalfPI };

OpenNest.Engine/NestEngineBase.cs

@@ -56,11 +56,6 @@ namespace OpenNest
 
         protected FillPolicy BuildPolicy() => new FillPolicy(Comparer, PreferredDirection);
 
-        protected virtual BestFitResult SelectBestFitPair(List<BestFitResult> results)
-        {
-            return results.FirstOrDefault(r => r.Keep);
-        }
-
         // --- Virtual methods (side-effect-free, return parts) ---
 
         public virtual List<Part> Fill(NestItem item, Box workArea,
@@ -338,45 +333,56 @@ namespace OpenNest
 
                 var bestFits = BestFitCache.GetOrCompute(
                     item.Drawing, Plate.Size.Length, Plate.Size.Width, Plate.PartSpacing);
-                var bestFit = SelectBestFitPair(bestFits);
-                if (bestFit == null) continue;
 
-                var parts = bestFit.BuildParts(item.Drawing);
-                var pairBbox = ((IEnumerable<IBoundable>)parts).GetBoundingBox();
-                var pairW = pairBbox.Width;
-                var pairL = pairBbox.Length;
-                var minDim = System.Math.Min(pairW, pairL);
+                List<Part> bestPlacement = null;
+                Box bestTarget = null;
 
-                var remnants = finder.FindRemnants(minDim);
-                Box target = null;
-
-                foreach (var r in remnants)
+                foreach (var fit in bestFits)
                 {
-                    if (pairW <= r.Width + Tolerance.Epsilon &&
-                        pairL <= r.Length + Tolerance.Epsilon)
+                    if (!fit.Keep)
+                        continue;
+
+                    var parts = fit.BuildParts(item.Drawing);
+                    var pairBbox = ((IEnumerable<IBoundable>)parts).GetBoundingBox();
+                    var pairW = pairBbox.Width;
+                    var pairL = pairBbox.Length;
+                    var minDim = System.Math.Min(pairW, pairL);
+
+                    var remnants = finder.FindRemnants(minDim);
+
+                    foreach (var r in remnants)
                     {
-                        target = r;
-                        break;
+                        if (pairW <= r.Width + Tolerance.Epsilon &&
+                            pairL <= r.Length + Tolerance.Epsilon)
+                        {
+                            var offset = r.Location - pairBbox.Location;
+                            foreach (var p in parts)
+                            {
+                                p.Offset(offset);
+                                p.UpdateBounds();
+                            }
+
+                            if (bestPlacement == null || IsBetterFill(parts, bestPlacement, r))
+                            {
+                                bestPlacement = parts;
+                                bestTarget = r;
+                            }
+                            break;
+                        }
                     }
                 }
 
-                if (target == null) continue;
+                if (bestPlacement == null) continue;
 
-                var offset = target.Location - pairBbox.Location;
-                foreach (var p in parts)
-                {
-                    p.Offset(offset);
-                    p.UpdateBounds();
-                }
-
-                result.AddRange(parts);
+                result.AddRange(bestPlacement);
                 item.Quantity = 0;
 
-                var envelope = ((IEnumerable<IBoundable>)parts).GetBoundingBox();
+                var envelope = ((IEnumerable<IBoundable>)bestPlacement).GetBoundingBox();
                 finder.AddObstacle(envelope.Offset(Plate.PartSpacing));
 
                 Debug.WriteLine($"[Nest] Placed best-fit pair for {item.Drawing.Name} " +
-                    $"at ({target.X:F1},{target.Y:F1}), size {pairW:F1}x{pairL:F1}");
+                    $"at ({bestTarget.X:F1},{bestTarget.Y:F1}), " +
+                    $"size {envelope.Width:F1}x{envelope.Length:F1}");
             }
 
             return result;

OpenNest.Engine/PlateOptimizer.cs

@@ -1,4 +1,5 @@
 using OpenNest.Engine;
+using OpenNest.Engine.BestFit;
 using OpenNest.Geometry;
 using OpenNest.Math;
 using System;
@@ -22,7 +23,8 @@ namespace OpenNest
             if (items == null || items.Count == 0 || plateOptions == null || plateOptions.Count == 0)
                 return null;
 
-            // Find the minimum dimension needed to fit the largest part.
+            // Find the minimum dimension needed to fit the largest part,
+            // skipping items that are too large for every plate option.
             var minPartWidth = 0.0;
             var minPartLength = 0.0;
             foreach (var item in items)
@@ -31,6 +33,14 @@ namespace OpenNest
                 var bb = item.Drawing.Program.BoundingBox();
                 var shortSide = System.Math.Min(bb.Width, bb.Length);
                 var longSide = System.Math.Max(bb.Width, bb.Length);
+
+                if (!plateOptions.Any(o => FitsPart(o, shortSide, longSide, templatePlate.EdgeSpacing)))
+                {
+                    Debug.WriteLine($"[PlateOptimizer] Skipping oversized item '{item.Drawing.Name}' " +
+                        $"({shortSide:F1}x{longSide:F1}) — does not fit any plate option");
+                    continue;
+                }
+
                 if (shortSide > minPartWidth) minPartWidth = shortSide;
                 if (longSide > minPartLength) minPartLength = longSide;
             }
@@ -44,6 +54,19 @@ namespace OpenNest
             if (candidates.Count == 0)
                 return null;
 
+            // Pre-compute best fits for all candidate plate sizes at once.
+            // This runs the expensive GPU evaluation once on the largest plate
+            // and filters the results for each smaller size.
+            var plateSizes = candidates
+                .Select(o => (Width: o.Length, Height: o.Width))
+                .ToList();
+
+            foreach (var item in items)
+            {
+                if (item.Quantity <= 0) continue;
+                BestFitCache.ComputeForSizes(item.Drawing, templatePlate.PartSpacing, plateSizes);
+            }
+
             PlateOptimizerResult best = null;
 
             foreach (var option in candidates)
@@ -58,9 +81,10 @@ namespace OpenNest
                 if (IsBetter(result, best))
                     best = result;
 
-                // Early exit: when salvage is zero, cheapest plate that fits everything wins.
-                // With salvage > 0, larger plates may have lower net cost, so keep searching.
-                if (salvageRate <= 0)
+                // Early exit: when all items fit, larger plates can only have
+                // worse utilization and higher cost. With salvage < 100%, the
+                // remnant credit never offsets the extra plate cost, so skip.
+                if (salvageRate < 1.0)
                 {
                     var allPlaced = items.All(i => i.Quantity <= 0 ||
                         result.Parts.Count(p => p.BaseDrawing.Name == i.Drawing.Name) >= i.Quantity);
@@ -158,8 +182,8 @@ namespace OpenNest
             if (!candidate.NetCost.IsEqualTo(current.NetCost))
                 return candidate.NetCost < current.NetCost;
 
-            // 3. Smaller plate area as tiebreak.
-            return candidate.ChosenSize.Area < current.ChosenSize.Area;
+            // 3. Higher utilization (tighter density) as tiebreak.
+            return candidate.Utilization > current.Utilization;
         }
     }
 }

OpenNest.Engine/VerticalRemnantEngine.cs

@@ -1,7 +1,6 @@
 using System;
 using System.Collections.Generic;
 using OpenNest.Engine;
-using OpenNest.Engine.BestFit;
 using OpenNest.Engine.Fill;
 using OpenNest.Geometry;
 using OpenNest.Math;
@@ -25,20 +24,6 @@ namespace OpenNest
 
         public override NestDirection? PreferredDirection => NestDirection.Horizontal;
 
-        protected override BestFitResult SelectBestFitPair(List<BestFitResult> results)
-        {
-            BestFitResult best = null;
-
-            foreach (var r in results)
-            {
-                if (!r.Keep) continue;
-                if (best == null || r.BoundingHeight < best.BoundingHeight)
-                    best = r;
-            }
-
-            return best;
-        }
-
         public override List<double> BuildAngles(NestItem item, ClassificationResult classification, Box workArea)
         {
             var baseAngles = new List<double> { classification.PrimaryAngle, classification.PrimaryAngle + Angle.HalfPI };

OpenNest/Forms/BomImportForm.Designer.cs

@@ -50,9 +50,9 @@ namespace OpenNest.Forms
             ((System.ComponentModel.ISupportInitialize)dgvGroups).BeginInit();
             pnlBottom.SuspendLayout();
             SuspendLayout();
-            // 
+            //
             // grpInput
-            // 
+            //
             grpInput.Controls.Add(tbl);
             grpInput.Dock = System.Windows.Forms.DockStyle.Top;
             grpInput.Location = new System.Drawing.Point(0, 0);
@@ -62,9 +62,9 @@ namespace OpenNest.Forms
             grpInput.TabIndex = 0;
             grpInput.TabStop = false;
             grpInput.Text = "Input";
-            // 
+            //
             // tbl
-            // 
+            //
             tbl.ColumnCount = 3;
             tbl.ColumnStyles.Add(new System.Windows.Forms.ColumnStyle());
             tbl.ColumnStyles.Add(new System.Windows.Forms.ColumnStyle(System.Windows.Forms.SizeType.Percent, 100F));
@@ -92,9 +92,9 @@ namespace OpenNest.Forms
             tbl.RowStyles.Add(new System.Windows.Forms.RowStyle());
             tbl.Size = new System.Drawing.Size(792, 172);
             tbl.TabIndex = 0;
-            // 
+            //
             // lblJobName
-            // 
+            //
             lblJobName.Anchor = System.Windows.Forms.AnchorStyles.Left;
             lblJobName.AutoSize = true;
             lblJobName.Location = new System.Drawing.Point(6, 13);
@@ -103,9 +103,9 @@ namespace OpenNest.Forms
             lblJobName.Size = new System.Drawing.Size(63, 15);
             lblJobName.TabIndex = 0;
             lblJobName.Text = "Job Name:";
-            // 
+            //
             // txtJobName
-            // 
+            //
             tbl.SetColumnSpan(txtJobName, 2);
             txtJobName.Dock = System.Windows.Forms.DockStyle.Fill;
             txtJobName.Location = new System.Drawing.Point(79, 9);
@@ -113,9 +113,9 @@ namespace OpenNest.Forms
             txtJobName.Name = "txtJobName";
             txtJobName.Size = new System.Drawing.Size(707, 23);
             txtJobName.TabIndex = 1;
-            // 
+            //
             // lblBomFile
-            // 
+            //
             lblBomFile.Anchor = System.Windows.Forms.AnchorStyles.Left;
             lblBomFile.AutoSize = true;
             lblBomFile.Location = new System.Drawing.Point(6, 45);
@@ -124,9 +124,9 @@ namespace OpenNest.Forms
             lblBomFile.Size = new System.Drawing.Size(58, 15);
             lblBomFile.TabIndex = 2;
             lblBomFile.Text = "BOM File:";
-            // 
+            //
             // txtBomFile
-            // 
+            //
             txtBomFile.Dock = System.Windows.Forms.DockStyle.Fill;
             txtBomFile.Location = new System.Drawing.Point(79, 41);
             txtBomFile.Margin = new System.Windows.Forms.Padding(3, 6, 3, 3);
@@ -134,9 +134,9 @@ namespace OpenNest.Forms
             txtBomFile.ReadOnly = true;
             txtBomFile.Size = new System.Drawing.Size(669, 23);
             txtBomFile.TabIndex = 3;
-            // 
+            //
             // btnBrowseBom
-            // 
+            //
             btnBrowseBom.Location = new System.Drawing.Point(751, 40);
             btnBrowseBom.Margin = new System.Windows.Forms.Padding(0, 5, 3, 3);
             btnBrowseBom.Name = "btnBrowseBom";
@@ -144,9 +144,9 @@ namespace OpenNest.Forms
             btnBrowseBom.TabIndex = 4;
             btnBrowseBom.Text = "...";
             btnBrowseBom.Click += BrowseBom_Click;
-            // 
+            //
             // lblDxfFolder
-            // 
+            //
             lblDxfFolder.Anchor = System.Windows.Forms.AnchorStyles.Left;
             lblDxfFolder.AutoSize = true;
             lblDxfFolder.Location = new System.Drawing.Point(6, 78);
@@ -155,9 +155,9 @@ namespace OpenNest.Forms
             lblDxfFolder.Size = new System.Drawing.Size(67, 15);
             lblDxfFolder.TabIndex = 5;
             lblDxfFolder.Text = "DXF Folder:";
-            // 
+            //
             // txtDxfFolder
-            // 
+            //
             txtDxfFolder.Dock = System.Windows.Forms.DockStyle.Fill;
             txtDxfFolder.Location = new System.Drawing.Point(79, 74);
             txtDxfFolder.Margin = new System.Windows.Forms.Padding(3, 6, 3, 3);
@@ -165,9 +165,9 @@ namespace OpenNest.Forms
             txtDxfFolder.ReadOnly = true;
             txtDxfFolder.Size = new System.Drawing.Size(669, 23);
             txtDxfFolder.TabIndex = 6;
-            // 
+            //
             // btnBrowseDxf
-            // 
+            //
             btnBrowseDxf.Location = new System.Drawing.Point(751, 73);
             btnBrowseDxf.Margin = new System.Windows.Forms.Padding(0, 5, 3, 3);
             btnBrowseDxf.Name = "btnBrowseDxf";
@@ -175,9 +175,9 @@ namespace OpenNest.Forms
             btnBrowseDxf.TabIndex = 7;
             btnBrowseDxf.Text = "...";
             btnBrowseDxf.Click += BrowseDxf_Click;
-            // 
+            //
             // lblPlateSize
-            // 
+            //
             lblPlateSize.Anchor = System.Windows.Forms.AnchorStyles.Left;
             lblPlateSize.AutoSize = true;
             lblPlateSize.Location = new System.Drawing.Point(6, 112);
@@ -186,9 +186,9 @@ namespace OpenNest.Forms
             lblPlateSize.Size = new System.Drawing.Size(59, 15);
             lblPlateSize.TabIndex = 8;
             lblPlateSize.Text = "Plate Size:";
-            // 
+            //
             // platePanel
-            // 
+            //
             platePanel.AutoSize = true;
             platePanel.Controls.Add(txtPlateWidth);
             platePanel.Controls.Add(lblPlateX);
@@ -199,17 +199,17 @@ namespace OpenNest.Forms
             platePanel.Size = new System.Drawing.Size(156, 29);
             platePanel.TabIndex = 9;
             platePanel.WrapContents = false;
-            // 
+            //
             // txtPlateWidth
-            // 
+            //
             txtPlateWidth.Location = new System.Drawing.Point(3, 3);
             txtPlateWidth.Name = "txtPlateWidth";
             txtPlateWidth.Size = new System.Drawing.Size(60, 23);
             txtPlateWidth.TabIndex = 0;
             txtPlateWidth.Text = "60";
-            // 
+            //
             // lblPlateX
-            // 
+            //
             lblPlateX.Anchor = System.Windows.Forms.AnchorStyles.Left;
             lblPlateX.AutoSize = true;
             lblPlateX.Location = new System.Drawing.Point(69, 7);
@@ -217,17 +217,17 @@ namespace OpenNest.Forms
             lblPlateX.Size = new System.Drawing.Size(18, 15);
             lblPlateX.TabIndex = 1;
             lblPlateX.Text = " x ";
-            // 
+            //
             // txtPlateLength
-            // 
+            //
             txtPlateLength.Location = new System.Drawing.Point(93, 3);
             txtPlateLength.Name = "txtPlateLength";
             txtPlateLength.Size = new System.Drawing.Size(60, 23);
             txtPlateLength.TabIndex = 2;
             txtPlateLength.Text = "120";
-            // 
+            //
             // btnAnalyze
-            // 
+            //
             btnAnalyze.Anchor = System.Windows.Forms.AnchorStyles.Right;
             tbl.SetColumnSpan(btnAnalyze, 2);
             btnAnalyze.Font = new System.Drawing.Font("Segoe UI", 9F, System.Drawing.FontStyle.Bold);
@@ -291,9 +291,9 @@ namespace OpenNest.Forms
             dgvGroups.RowHeadersVisible = false;
             dgvGroups.SelectionMode = System.Windows.Forms.DataGridViewSelectionMode.FullRowSelect;
             dgvGroups.TabIndex = 0;
-            // 
+            //
             // pnlBottom
-            // 
+            //
             pnlBottom.Controls.Add(lblSummary);
             pnlBottom.Controls.Add(btnCreateNests);
             pnlBottom.Controls.Add(btnClose);
@@ -303,9 +303,9 @@ namespace OpenNest.Forms
             pnlBottom.Padding = new System.Windows.Forms.Padding(10);
             pnlBottom.Size = new System.Drawing.Size(804, 50);
             pnlBottom.TabIndex = 2;
-            // 
+            //
             // lblSummary
-            // 
+            //
             lblSummary.AutoSize = true;
             lblSummary.Dock = System.Windows.Forms.DockStyle.Left;
             lblSummary.ForeColor = System.Drawing.Color.Gray;
@@ -314,9 +314,9 @@ namespace OpenNest.Forms
             lblSummary.Size = new System.Drawing.Size(0, 15);
             lblSummary.TabIndex = 0;
             lblSummary.TextAlign = System.Drawing.ContentAlignment.MiddleLeft;
-            // 
+            //
             // btnCreateNests
-            // 
+            //
             btnCreateNests.Dock = System.Windows.Forms.DockStyle.Right;
             btnCreateNests.Enabled = false;
             btnCreateNests.Font = new System.Drawing.Font("Segoe UI", 9F, System.Drawing.FontStyle.Bold);
@@ -327,9 +327,9 @@ namespace OpenNest.Forms
             btnCreateNests.TabIndex = 1;
             btnCreateNests.Text = "Create Nests";
             btnCreateNests.Click += CreateNests_Click;
-            // 
+            //
             // btnClose
-            // 
+            //
             btnClose.DialogResult = System.Windows.Forms.DialogResult.Cancel;
             btnClose.Dock = System.Windows.Forms.DockStyle.Right;
             btnClose.Location = new System.Drawing.Point(714, 10);
@@ -338,9 +338,9 @@ namespace OpenNest.Forms
             btnClose.TabIndex = 2;
             btnClose.Text = "Close";
             btnClose.Click += BtnClose_Click;
-            // 
+            //
             // BomImportForm
-            // 
+            //
             AutoScaleDimensions = new System.Drawing.SizeF(7F, 15F);
             AutoScaleMode = System.Windows.Forms.AutoScaleMode.Font;
             CancelButton = btnClose;

OpenNest/Forms/BomImportForm.cs

@@ -16,8 +16,9 @@ namespace OpenNest.Forms
     public partial class BomImportForm : Form
     {
         private List<BomPartRow> _parts;
-        private Dictionary<string, (double Width, double Length)> _plateSizes;
+        private Dictionary<string, GroupSettings> _groupSettings;
         private bool _suppressRegroup;
+        private Nest.PlateSettings _templateDefaults;
 
         public Form MdiParentForm { get; set; }
 
@@ -25,7 +26,38 @@ namespace OpenNest.Forms
         {
             InitializeComponent();
             _parts = new List<BomPartRow>();
-            _plateSizes = new Dictionary<string, (double, double)>();
+            _groupSettings = new Dictionary<string, GroupSettings>();
+            _templateDefaults = LoadTemplateDefaults();
+            ApplyTemplateDefaults();
+        }
+
+        private Nest.PlateSettings LoadTemplateDefaults()
+        {
+            var templatePath = Properties.Settings.Default.NestTemplatePath;
+            if (File.Exists(templatePath))
+            {
+                try
+                {
+                    var nest = new NestReader(templatePath).Read();
+                    return nest.PlateDefaults;
+                }
+                catch { }
+            }
+
+            // Fallback defaults matching CreateDefaultNest
+            return new Nest.PlateSettings
+            {
+                Size = new Geometry.Size(100, 100),
+                Quadrant = 1,
+                PartSpacing = 1,
+                EdgeSpacing = new Spacing(1, 1, 1, 1),
+            };
+        }
+
+        private void ApplyTemplateDefaults()
+        {
+            txtPlateWidth.Text = _templateDefaults.Size.Width.ToString("0.####");
+            txtPlateLength.Text = _templateDefaults.Size.Length.ToString("0.####");
         }
 
         #region File Browsing
@@ -154,7 +186,7 @@ namespace OpenNest.Forms
                 _parts.Add(row);
             }
 
-            _plateSizes.Clear();
+            _groupSettings.Clear();
         }
 
         #endregion
@@ -244,11 +276,11 @@ namespace OpenNest.Forms
 
         private void RebuildGroups()
         {
-            // Save existing plate sizes before rebuilding
-            SavePlateSizes();
+            // Save existing settings before rebuilding
+            SaveGroupSettings();
 
-            var defaultWidth = double.TryParse(txtPlateWidth.Text, out var w) ? w : 60;
-            var defaultLength = double.TryParse(txtPlateLength.Text, out var l) ? l : 120;
+            var defaultWidth = double.TryParse(txtPlateWidth.Text, out var w) ? w : _templateDefaults.Size.Width;
+            var defaultLength = double.TryParse(txtPlateLength.Text, out var l) ? l : _templateDefaults.Size.Length;
 
             var groups = _parts
                 .Where(p => p.IsEditable
@@ -270,6 +302,11 @@ namespace OpenNest.Forms
             table.Columns.Add("Total Qty", typeof(int));
             table.Columns.Add("Plate Width", typeof(double));
             table.Columns.Add("Plate Length", typeof(double));
+            table.Columns.Add("Part Spacing", typeof(double));
+            table.Columns.Add("Edge Left", typeof(double));
+            table.Columns.Add("Edge Bottom", typeof(double));
+            table.Columns.Add("Edge Right", typeof(double));
+            table.Columns.Add("Edge Top", typeof(double));
 
             foreach (var group in groups)
             {
@@ -277,23 +314,27 @@ namespace OpenNest.Forms
                 var thickness = group.Key.Thickness;
                 var key = GroupKey(material, thickness);
 
-                var plateWidth = _plateSizes.TryGetValue(key, out var size) ? size.Width : defaultWidth;
-                var plateLength = _plateSizes.TryGetValue(key, out _) ? size.Length : defaultLength;
+                var existing = _groupSettings.TryGetValue(key, out var gs);
 
                 table.Rows.Add(
                     material,
                     thickness,
                     group.Count(),
                     group.Sum(p => p.Qty ?? 0),
-                    plateWidth,
-                    plateLength
+                    existing ? gs.PlateWidth : defaultWidth,
+                    existing ? gs.PlateLength : defaultLength,
+                    existing ? gs.PartSpacing : _templateDefaults.PartSpacing,
+                    existing ? gs.EdgeLeft : _templateDefaults.EdgeSpacing.Left,
+                    existing ? gs.EdgeBottom : _templateDefaults.EdgeSpacing.Bottom,
+                    existing ? gs.EdgeRight : _templateDefaults.EdgeSpacing.Right,
+                    existing ? gs.EdgeTop : _templateDefaults.EdgeSpacing.Top
                 );
             }
 
             dgvGroups.DataSource = table;
 
             // Material, Thickness, Parts, Total Qty are read-only
-            if (dgvGroups.Columns.Count >= 6)
+            if (dgvGroups.Columns.Count > 0)
             {
                 dgvGroups.Columns["Material"].ReadOnly = true;
                 dgvGroups.Columns["Thickness"].ReadOnly = true;
@@ -304,22 +345,28 @@ namespace OpenNest.Forms
             btnCreateNests.Enabled = table.Rows.Count > 0;
         }
 
-        private void SavePlateSizes()
+        private void SaveGroupSettings()
         {
             if (dgvGroups.DataSource is not DataTable table)
                 return;
 
-            _plateSizes.Clear();
+            _groupSettings.Clear();
             foreach (DataRow row in table.Rows)
             {
                 var material = row["Material"]?.ToString() ?? "";
                 var thickness = row["Thickness"] is double t ? t : 0;
                 var key = GroupKey(material, thickness);
 
-                var width = row["Plate Width"] is double pw ? pw : 60;
-                var length = row["Plate Length"] is double pl ? pl : 120;
-
-                _plateSizes[key] = (width, length);
+                _groupSettings[key] = new GroupSettings
+                {
+                    PlateWidth = row["Plate Width"] is double pw ? pw : _templateDefaults.Size.Width,
+                    PlateLength = row["Plate Length"] is double pl ? pl : _templateDefaults.Size.Length,
+                    PartSpacing = row["Part Spacing"] is double ps ? ps : _templateDefaults.PartSpacing,
+                    EdgeLeft = row["Edge Left"] is double el ? el : _templateDefaults.EdgeSpacing.Left,
+                    EdgeBottom = row["Edge Bottom"] is double eb ? eb : _templateDefaults.EdgeSpacing.Bottom,
+                    EdgeRight = row["Edge Right"] is double er ? er : _templateDefaults.EdgeSpacing.Right,
+                    EdgeTop = row["Edge Top"] is double et ? et : _templateDefaults.EdgeSpacing.Top,
+                };
             }
         }
 
@@ -356,11 +403,11 @@ namespace OpenNest.Forms
             if (_parts == null || _parts.Count == 0)
                 return;
 
-            // Save latest plate size edits
-            SavePlateSizes();
+            // Save latest group edits
+            SaveGroupSettings();
 
-            var defaultWidth = double.TryParse(txtPlateWidth.Text, out var dw) ? dw : 60;
-            var defaultLength = double.TryParse(txtPlateLength.Text, out var dl) ? dl : 120;
+            var defaultWidth = double.TryParse(txtPlateWidth.Text, out var dw) ? dw : _templateDefaults.Size.Width;
+            var defaultLength = double.TryParse(txtPlateLength.Text, out var dl) ? dl : _templateDefaults.Size.Length;
 
             var groups = _parts
                 .Where(p => p.IsEditable
@@ -391,8 +438,14 @@ namespace OpenNest.Forms
                 var thickness = group.Key.Thickness;
                 var key = GroupKey(material, thickness);
 
-                var plateWidth = _plateSizes.TryGetValue(key, out var size) ? size.Width : defaultWidth;
-                var plateLength = _plateSizes.TryGetValue(key, out _) ? size.Length : defaultLength;
+                var hasSettings = _groupSettings.TryGetValue(key, out var gs);
+                var plateWidth = hasSettings ? gs.PlateWidth : defaultWidth;
+                var plateLength = hasSettings ? gs.PlateLength : defaultLength;
+                var partSpacing = hasSettings ? gs.PartSpacing : _templateDefaults.PartSpacing;
+                var edgeLeft = hasSettings ? gs.EdgeLeft : _templateDefaults.EdgeSpacing.Left;
+                var edgeBottom = hasSettings ? gs.EdgeBottom : _templateDefaults.EdgeSpacing.Bottom;
+                var edgeRight = hasSettings ? gs.EdgeRight : _templateDefaults.EdgeSpacing.Right;
+                var edgeTop = hasSettings ? gs.EdgeTop : _templateDefaults.EdgeSpacing.Top;
 
                 var nestName = $"{jobName} - {thickness:0.###} {material}";
                 var nest = new Nest(nestName);
@@ -401,9 +454,9 @@ namespace OpenNest.Forms
                 nest.PlateDefaults.Size = new Geometry.Size(plateWidth, plateLength);
                 nest.Thickness = thickness;
                 nest.Material = new Material(material);
-                nest.PlateDefaults.Quadrant = 1;
-                nest.PlateDefaults.PartSpacing = 1;
-                nest.PlateDefaults.EdgeSpacing = new Spacing(1, 1, 1, 1);
+                nest.PlateDefaults.Quadrant = _templateDefaults.Quadrant;
+                nest.PlateDefaults.PartSpacing = partSpacing;
+                nest.PlateDefaults.EdgeSpacing = new Spacing(edgeLeft, edgeBottom, edgeRight, edgeTop);
 
                 foreach (var part in group)
                 {
@@ -486,4 +539,15 @@ namespace OpenNest.Forms
         public string Status { get; set; }
         public bool IsEditable { get; set; }
     }
+
+    internal class GroupSettings
+    {
+        public double PlateWidth { get; set; }
+        public double PlateLength { get; set; }
+        public double PartSpacing { get; set; }
+        public double EdgeLeft { get; set; }
+        public double EdgeBottom { get; set; }
+        public double EdgeRight { get; set; }
+        public double EdgeTop { get; set; }
+    }
 }

OpenNest/Forms/EditNestForm.cs

@@ -955,6 +955,15 @@ namespace OpenNest.Forms
                             drawingListBox1.Items.RemoveAt(i);
                     }
 
+                    foreach (var dwg in Nest.Drawings.OrderBy(d => d.Name))
+                    {
+                        if (dwg.Quantity.Required > 0 && dwg.Quantity.Remaining == 0)
+                            continue;
+
+                        if (!drawingListBox1.Items.Contains(dwg))
+                            drawingListBox1.Items.Add(dwg);
+                    }
+
                     drawingListBox1.EndUpdate();
                 }
 

OpenNest/Forms/MainForm.cs

@@ -64,8 +64,8 @@ namespace OpenNest.Forms
             //if (GpuEvaluatorFactory.GpuAvailable)
             //    BestFitCache.CreateEvaluator = (drawing, spacing) => GpuEvaluatorFactory.Create(drawing, spacing);
 
-            if (GpuEvaluatorFactory.GpuAvailable)
-                BestFitCache.CreateSlideComputer = () => GpuEvaluatorFactory.CreateSlideComputer();
+            //if (GpuEvaluatorFactory.GpuAvailable)
+            //    BestFitCache.CreateSlideComputer = () => GpuEvaluatorFactory.CreateSlideComputer();
 
             var enginesDir = Path.Combine(Application.StartupPath, "Engines");
             NestEngineRegistry.LoadPlugins(enginesDir);