refactor(posts): move post-processor projects under Posts/
Group the Cincinnati and GravographIS plugin projects in a Posts/ folder so new machine posts have one home. Project names, namespaces, and the runtime Posts/ deploy target are unchanged; only relative paths in the solution and project references move.
This commit is contained in:
@@ -0,0 +1,392 @@
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using System.Collections.Generic;
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using System.IO;
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using System.Text;
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using OpenNest.CNC;
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using OpenNest.Geometry;
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using OpenNest.Math;
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namespace OpenNest.Posts.Cincinnati;
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/// <summary>
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/// Data class carrying all context needed to emit one Cincinnati-format G-code feature block.
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/// </summary>
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public sealed class FeatureContext
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{
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public List<ICode> Codes { get; set; } = new();
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public int FeatureNumber { get; set; }
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public string PartName { get; set; } = "";
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public bool IsFirstFeatureOfPart { get; set; }
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public bool IsLastFeatureOnSheet { get; set; }
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public bool IsSafetyHeadraise { get; set; }
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public bool IsExteriorFeature { get; set; }
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public bool IsEtch { get; set; }
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public string LibraryFile { get; set; } = "";
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public double CutDistance { get; set; }
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public double SheetDiagonal { get; set; }
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/// <summary>
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/// Part location on the plate. Added to all output X/Y coordinates
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/// so part-relative programs become plate-absolute under G90.
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/// </summary>
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public Vector PartLocation { get; set; } = Vector.Zero;
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/// <summary>
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/// Maps (drawingId, variableName) to assigned machine variable numbers.
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/// Used to emit #number references instead of literal values for user variables.
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/// </summary>
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public Dictionary<(int drawingId, string varName), int> UserVariableMapping { get; set; }
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/// <summary>
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/// The drawing ID for the current part, used to look up user variable mappings.
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/// </summary>
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public int DrawingId { get; set; }
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/// <summary>
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/// True if this feature is a cut-off line. Used to substitute plate-edge
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/// coordinates with sheet width/length variables.
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/// </summary>
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public bool IsCutOff { get; set; }
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/// <summary>Plate width (Y extent for vertical cutoffs).</summary>
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public double PlateWidth { get; set; }
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/// <summary>Plate length (X extent for horizontal cutoffs).</summary>
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public double PlateLength { get; set; }
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}
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/// <summary>
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/// Emits one Cincinnati-format G-code feature block (one contour) to a TextWriter.
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/// Handles rapid positioning, pierce, kerf compensation, anti-dive, feedrate modal
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/// suppression, arc I/J conversion (absolute to incremental), and M47 head raise.
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/// </summary>
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public sealed class CincinnatiFeatureWriter
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{
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private readonly CincinnatiPostConfig _config;
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private readonly CoordinateFormatter _fmt;
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private readonly SpeedClassifier _speedClassifier;
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public CincinnatiFeatureWriter(CincinnatiPostConfig config)
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{
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_config = config;
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_fmt = new CoordinateFormatter(config.PostedAccuracy);
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_speedClassifier = new SpeedClassifier();
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}
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/// <summary>
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/// Writes a complete feature block for the given context.
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/// </summary>
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public void Write(TextWriter writer, FeatureContext ctx)
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{
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var currentPos = Vector.Zero;
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var lastFeedVar = "";
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var kerfEmitted = false;
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var offset = ctx.PartLocation;
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// Find the pierce point from the first rapid move
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var piercePoint = FindPiercePoint(ctx.Codes);
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// 1. Rapid to pierce point (with line number if configured)
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WriteRapidToPierce(writer, ctx, piercePoint, offset);
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// 2. Part name comment on first feature of each part
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if (ctx.IsFirstFeatureOfPart && !string.IsNullOrEmpty(ctx.PartName))
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writer.WriteLine(CoordinateFormatter.Comment($"PART: {ctx.PartName}"));
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// 3. G89 process params
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if (_config.ProcessParameterMode == G89Mode.LibraryFile)
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{
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var lib = ctx.LibraryFile;
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if (!string.IsNullOrEmpty(lib))
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{
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var speedClass = _speedClassifier.Classify(ctx.CutDistance, ctx.SheetDiagonal);
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var cutDist = _speedClassifier.FormatCutDist(ctx.CutDistance, ctx.SheetDiagonal);
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writer.WriteLine($"G89 P{lib} ({speedClass} {cutDist})");
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}
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else
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{
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writer.WriteLine("(WARNING: No library found)");
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}
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}
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// 4. Pierce/beam on — G85 for etch (no pierce), G84 for cut
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writer.WriteLine(ctx.IsEtch ? "G85" : "G84");
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// 5. Anti-dive off
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if (_config.UseAntiDive)
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writer.WriteLine("M130 (ANTI DIVE OFF)");
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// Update current position to pierce point
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currentPos = piercePoint;
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// 6. Lead-in + contour moves with kerf comp and feedrate variables
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foreach (var code in ctx.Codes)
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{
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if (code is RapidMove)
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continue; // skip rapids in contour (already handled above)
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if (code is LinearMove linear)
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{
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var sb = new StringBuilder();
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// Kerf compensation on first cutting move (skip for etch)
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if (
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!ctx.IsEtch
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&& !kerfEmitted
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&& _config.KerfCompensation == KerfMode.ControllerSide
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)
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{
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sb.Append(_config.DefaultKerfSide == KerfSide.Left ? "G41 " : "G42 ");
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kerfEmitted = true;
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}
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var xCoord = FormatCoordWithVars(
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linear.EndPoint.X + offset.X,
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"X",
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linear.VariableRefs,
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ctx
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);
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var yCoord = FormatCoordWithVars(
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linear.EndPoint.Y + offset.Y,
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"Y",
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linear.VariableRefs,
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ctx
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);
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sb.Append($"G1 X{xCoord} Y{yCoord}");
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// Feedrate — etch always uses process feedrate
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var feedVar = ctx.IsEtch ? "#148" : GetLinearFeedVariable(linear.Layer);
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if (feedVar != lastFeedVar)
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{
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sb.Append($" F{feedVar}");
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lastFeedVar = feedVar;
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}
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writer.WriteLine(sb.ToString());
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currentPos = linear.EndPoint;
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}
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else if (code is ArcMove arc)
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{
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var sb = new StringBuilder();
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// Kerf compensation on first cutting move (skip for etch)
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if (
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!ctx.IsEtch
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&& !kerfEmitted
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&& _config.KerfCompensation == KerfMode.ControllerSide
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)
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{
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sb.Append(_config.DefaultKerfSide == KerfSide.Left ? "G41 " : "G42 ");
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kerfEmitted = true;
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}
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// G2 = CW, G3 = CCW
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var gCode = arc.Rotation == RotationType.CW ? "G2" : "G3";
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var xCoord = FormatCoordWithVars(
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arc.EndPoint.X + offset.X,
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"X",
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arc.VariableRefs,
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ctx
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);
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var yCoord = FormatCoordWithVars(
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arc.EndPoint.Y + offset.Y,
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"Y",
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arc.VariableRefs,
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ctx
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);
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sb.Append($"{gCode} X{xCoord} Y{yCoord}");
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// Convert absolute center to incremental I/J
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var i = arc.CenterPoint.X - currentPos.X;
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var j = arc.CenterPoint.Y - currentPos.Y;
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sb.Append($" I{_fmt.FormatCoord(i)} J{_fmt.FormatCoord(j)}");
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// Feedrate — etch always uses process feedrate, cut uses layer/radius-based
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var radius = currentPos.DistanceTo(arc.CenterPoint);
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var isFullCircle = IsFullCircle(currentPos, arc.EndPoint);
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var feedVar = ctx.IsEtch ? "#148" : GetArcFeedrate(arc.Layer, radius, isFullCircle);
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if (feedVar != lastFeedVar)
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{
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sb.Append($" F{feedVar}");
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lastFeedVar = feedVar;
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}
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writer.WriteLine(sb.ToString());
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currentPos = arc.EndPoint;
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}
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}
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// 7. Cancel kerf compensation
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if (kerfEmitted)
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writer.WriteLine("G40");
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// 8. Beam off
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writer.WriteLine(_config.UseSpeedGas ? "M135" : "M35");
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// 9. Anti-dive on
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if (_config.UseAntiDive)
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writer.WriteLine("M131 (ANTI DIVE ON)");
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// 10. Head raise (unless last feature on sheet)
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if (!ctx.IsLastFeatureOnSheet)
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WriteM47(writer, ctx);
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}
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/// <summary>
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/// Formats a coordinate value, using a #number variable reference if the motion
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/// has a VariableRef for this axis and the variable is mapped (non-inline).
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/// For cut-off features, plate-edge coordinates are substituted with
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/// the sheet width/length variables.
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/// Inline variables fall through to literal formatting.
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/// </summary>
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private string FormatCoordWithVars(
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double value,
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string axis,
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Dictionary<string, string> variableRefs,
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FeatureContext ctx
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)
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{
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// User-defined variable references take priority
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if (
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variableRefs != null
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&& variableRefs.TryGetValue(axis, out var varName)
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&& ctx.UserVariableMapping != null
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&& ctx.UserVariableMapping.TryGetValue((ctx.DrawingId, varName), out var varNum)
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)
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{
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return $"#{varNum}";
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}
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// Cut-off plate-edge substitution
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if (ctx.IsCutOff)
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{
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var sheetVar = MatchCutOffSheetVariable(value, axis, ctx);
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if (sheetVar != null)
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return sheetVar;
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}
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return _fmt.FormatCoord(value);
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}
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/// <summary>
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/// For cut-off coordinates, checks if the value matches a plate edge dimension
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/// and returns the sheet variable reference (e.g., "#110") if so.
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/// </summary>
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private string MatchCutOffSheetVariable(double value, string axis, FeatureContext ctx)
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{
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// Vertical cutoffs travel along Y — the Y endpoint at the plate edge = sheet width
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// Horizontal cutoffs travel along X — the X endpoint at the plate edge = sheet length
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if (axis == "Y" && Tolerance.IsEqualTo(value, ctx.PlateWidth))
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return $"#{_config.SheetWidthVariable}";
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if (axis == "X" && Tolerance.IsEqualTo(value, ctx.PlateLength))
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return $"#{_config.SheetLengthVariable}";
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return null;
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}
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private Vector FindPiercePoint(List<ICode> codes)
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{
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foreach (var code in codes)
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{
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if (code is RapidMove rapid)
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return rapid.EndPoint;
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}
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// If no rapid move, use the endpoint of the first motion
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foreach (var code in codes)
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{
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if (code is Motion motion)
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return motion.EndPoint;
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}
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return Vector.Zero;
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}
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private void WriteRapidToPierce(
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TextWriter writer,
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FeatureContext ctx,
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Vector piercePoint,
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Vector offset
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)
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{
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var sb = new StringBuilder();
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if (_config.UseLineNumbers)
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sb.Append($"N{ctx.FeatureNumber} ");
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var xCoord = FormatCoordWithVars(piercePoint.X + offset.X, "X", null, ctx);
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var yCoord = FormatCoordWithVars(piercePoint.Y + offset.Y, "Y", null, ctx);
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sb.Append($"G0 X{xCoord} Y{yCoord}");
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writer.WriteLine(sb.ToString());
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}
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private void WriteM47(TextWriter writer, FeatureContext ctx)
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{
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if (ctx.IsSafetyHeadraise && _config.SafetyHeadraiseDistance.HasValue)
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{
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writer.WriteLine($"M47 P{_config.SafetyHeadraiseDistance.Value} (Safety Headraise)");
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return;
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}
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var mode = ctx.IsExteriorFeature ? _config.ExteriorM47 : _config.InteriorM47;
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switch (mode)
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{
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case M47Mode.Always:
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writer.WriteLine("M47");
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break;
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case M47Mode.BlockDelete:
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writer.WriteLine("/M47");
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break;
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case M47Mode.None:
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break;
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}
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}
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private static string GetLinearFeedVariable(LayerType layer)
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{
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return layer switch
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{
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LayerType.Leadin => "#126",
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LayerType.Leadout => "#129",
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_ => "#148",
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};
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}
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private string GetArcFeedrate(LayerType layer, double radius, bool isFullCircle)
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{
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if (layer == LayerType.Leadin)
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return "#127";
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if (layer == LayerType.Leadout)
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return "#129";
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if (isFullCircle)
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return "[#148*#128]";
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return GetArcCutFeedrate(radius);
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}
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private string GetArcCutFeedrate(double radius)
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{
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if (_config.ArcFeedrate == ArcFeedrateMode.None)
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return "#148";
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// Find the smallest range that contains this radius
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ArcFeedrateRange best = null;
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foreach (var range in _config.ArcFeedrateRanges)
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{
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if (radius <= range.MaxRadius && (best == null || range.MaxRadius < best.MaxRadius))
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best = range;
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}
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if (best == null)
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return "#148";
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return _config.ArcFeedrate == ArcFeedrateMode.Variables
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? $"#{best.VariableNumber}"
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: $"[#148*{best.FeedratePercent.ToString("0.##", System.Globalization.CultureInfo.InvariantCulture)}]";
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}
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private static bool IsFullCircle(Vector start, Vector end)
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{
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return Tolerance.IsEqualTo(start.X, end.X) && Tolerance.IsEqualTo(start.Y, end.Y);
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}
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}
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@@ -0,0 +1,257 @@
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using System.Collections.Generic;
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using System.IO;
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using System.Text;
|
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using OpenNest.CNC;
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using OpenNest.Geometry;
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namespace OpenNest.Posts.Cincinnati;
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/// <summary>
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/// Writes a Cincinnati-format part sub-program definition.
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/// Each sub-program contains the complete cutting sequence for one unique part geometry
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/// (drawing + rotation), with coordinates normalized to origin (0,0).
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/// Called via M98 from sheet sub-programs.
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/// </summary>
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public sealed class CincinnatiPartSubprogramWriter
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{
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private readonly CincinnatiPostConfig _config;
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private readonly CincinnatiFeatureWriter _featureWriter;
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private readonly CoordinateFormatter _fmt;
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private readonly Dictionary<int, int> _holeSubprograms;
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public CincinnatiPartSubprogramWriter(
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CincinnatiPostConfig config,
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Dictionary<int, int> holeSubprograms = null
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)
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{
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_config = config;
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_featureWriter = new CincinnatiFeatureWriter(config);
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_fmt = new CoordinateFormatter(config.PostedAccuracy);
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_holeSubprograms = holeSubprograms;
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}
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/// <summary>
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/// Writes a complete part sub-program for the given normalized program.
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/// The program coordinates must already be normalized to origin (0,0).
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/// </summary>
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public void Write(
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TextWriter w,
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Program normalizedProgram,
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string drawingName,
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int subNumber,
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string cutLibrary,
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string etchLibrary,
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double sheetDiagonal
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)
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{
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var allFeatures = FeatureUtils.SplitByRapids(normalizedProgram.Codes);
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if (allFeatures.Count == 0)
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return;
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// Classify and order: etch features first, then cut features
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var ordered = FeatureUtils.ClassifyAndOrder(allFeatures);
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w.WriteLine("(*****************************************************)");
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w.WriteLine($":{subNumber}");
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w.WriteLine(CoordinateFormatter.Comment($"PART: {drawingName}"));
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for (var i = 0; i < ordered.Count; i++)
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{
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var (codes, isEtch) = ordered[i];
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var isLastFeature = i == ordered.Count - 1;
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|
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// SubProgramCall features are emitted as M98 hole calls
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if (codes.Count == 1 && codes[0] is SubProgramCall holeCall)
|
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{
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WriteHoleSubprogramCall(w, holeCall, i, isLastFeature);
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continue;
|
||||
}
|
||||
|
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var featureNumber = i == 0 ? _config.FeatureLineNumberStart : 1000 + i + 1;
|
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var cutDistance = FeatureUtils.ComputeCutDistance(codes);
|
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|
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var ctx = new FeatureContext
|
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{
|
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Codes = codes,
|
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FeatureNumber = featureNumber,
|
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PartName = drawingName,
|
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IsFirstFeatureOfPart = false,
|
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IsLastFeatureOnSheet = isLastFeature,
|
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IsSafetyHeadraise = false,
|
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IsExteriorFeature = false,
|
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IsEtch = isEtch,
|
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LibraryFile = isEtch ? etchLibrary : cutLibrary,
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CutDistance = cutDistance,
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SheetDiagonal = sheetDiagonal,
|
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};
|
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_featureWriter.Write(w, ctx);
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}
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|
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w.WriteLine($"M99 (END OF {drawingName})");
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}
|
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|
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private void WriteHoleSubprogramCall(
|
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TextWriter w,
|
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SubProgramCall call,
|
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int featureIndex,
|
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bool isLastFeature
|
||||
)
|
||||
{
|
||||
var postSubNum =
|
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_holeSubprograms != null && _holeSubprograms.TryGetValue(call.Id, out var num)
|
||||
? num
|
||||
: call.Id;
|
||||
|
||||
var featureNumber =
|
||||
featureIndex == 0 ? _config.FeatureLineNumberStart : 1000 + featureIndex + 1;
|
||||
|
||||
var sb = new StringBuilder();
|
||||
if (_config.UseLineNumbers)
|
||||
sb.Append($"N{featureNumber} ");
|
||||
sb.Append($"G52 X{_fmt.FormatCoord(call.Offset.X)} Y{_fmt.FormatCoord(call.Offset.Y)}");
|
||||
w.WriteLine(sb.ToString());
|
||||
|
||||
w.WriteLine($"M98 P{postSubNum}");
|
||||
|
||||
w.WriteLine("G52 X0 Y0");
|
||||
|
||||
if (!isLastFeature)
|
||||
w.WriteLine("M47");
|
||||
}
|
||||
|
||||
/// <summary>
|
||||
/// If the program has no leading rapid, inserts a synthetic rapid at the
|
||||
/// last motion endpoint (the contour return point). This ensures the feature
|
||||
/// writer knows the true pierce location and preserves the first contour segment.
|
||||
/// </summary>
|
||||
internal static void EnsureLeadingRapid(Program pgm)
|
||||
{
|
||||
if (pgm.Codes.Count == 0 || pgm.Codes[0] is RapidMove)
|
||||
return;
|
||||
|
||||
for (var i = pgm.Codes.Count - 1; i >= 0; i--)
|
||||
{
|
||||
if (pgm.Codes[i] is Motion lastMotion)
|
||||
{
|
||||
pgm.Codes.Insert(0, new RapidMove(lastMotion.EndPoint));
|
||||
return;
|
||||
}
|
||||
}
|
||||
}
|
||||
|
||||
/// <summary>
|
||||
/// Creates a sub-program key for matching parts to their sub-programs.
|
||||
/// </summary>
|
||||
internal static (int drawingId, long rotationKey) SubprogramKey(Part part) =>
|
||||
(part.BaseDrawing.Id, (long)System.Math.Round(part.Rotation * 1e6));
|
||||
|
||||
/// <summary>
|
||||
/// Scans all plates and builds a mapping of unique part geometries to sub-program numbers,
|
||||
/// along with their normalized programs for writing.
|
||||
/// </summary>
|
||||
internal static (
|
||||
Dictionary<(int, long), int> mapping,
|
||||
List<(int subNum, string name, Program program)> entries
|
||||
) BuildRegistry(IEnumerable<Plate> plates, int startNumber)
|
||||
{
|
||||
var mapping = new Dictionary<(int, long), int>();
|
||||
var entries = new List<(int, string, Program)>();
|
||||
var nextSubNum = startNumber;
|
||||
|
||||
foreach (var plate in plates)
|
||||
{
|
||||
foreach (var part in plate.Parts)
|
||||
{
|
||||
if (part.BaseDrawing.IsCutOff)
|
||||
continue;
|
||||
var key = SubprogramKey(part);
|
||||
if (!mapping.ContainsKey(key))
|
||||
{
|
||||
var subNum = nextSubNum++;
|
||||
mapping[key] = subNum;
|
||||
|
||||
var pgm = part.Program.Clone() as Program;
|
||||
pgm.Mode = Mode.Absolute;
|
||||
var bbox = pgm.BoundingBox();
|
||||
pgm.Offset(-bbox.Location.X, -bbox.Location.Y);
|
||||
|
||||
// If the program has no leading rapid, the feature writer
|
||||
// will use the first motion endpoint as the pierce point,
|
||||
// losing the first contour segment. Insert a synthetic rapid
|
||||
// at the contour's return point (last motion endpoint) so
|
||||
// the full contour is preserved.
|
||||
EnsureLeadingRapid(pgm);
|
||||
|
||||
entries.Add((subNum, part.BaseDrawing.Name, pgm));
|
||||
}
|
||||
}
|
||||
}
|
||||
|
||||
return (mapping, entries);
|
||||
}
|
||||
|
||||
/// <summary>
|
||||
/// Scans all parts across all plates and builds a nest-level registry of unique
|
||||
/// hole sub-programs. Deduplicates by comparing sub-program code content.
|
||||
/// </summary>
|
||||
internal static (
|
||||
Dictionary<int, int> modelToPostMapping,
|
||||
List<(int subNum, Program program)> entries
|
||||
) BuildHoleRegistry(IEnumerable<Plate> plates, int startNumber)
|
||||
{
|
||||
var mapping = new Dictionary<int, int>();
|
||||
var entries = new List<(int, Program)>();
|
||||
var contentIndex = new Dictionary<string, int>();
|
||||
var nextSubNum = startNumber;
|
||||
|
||||
foreach (var plate in plates)
|
||||
{
|
||||
foreach (var part in plate.Parts)
|
||||
{
|
||||
if (part.BaseDrawing.IsCutOff)
|
||||
continue;
|
||||
foreach (var code in part.Program.Codes)
|
||||
{
|
||||
if (code is not SubProgramCall call)
|
||||
continue;
|
||||
if (mapping.ContainsKey(call.Id))
|
||||
continue;
|
||||
|
||||
var canonical = ProgramToCanonical(call.Program);
|
||||
if (contentIndex.TryGetValue(canonical, out var existingNum))
|
||||
{
|
||||
mapping[call.Id] = existingNum;
|
||||
}
|
||||
else
|
||||
{
|
||||
var subNum = nextSubNum++;
|
||||
mapping[call.Id] = subNum;
|
||||
contentIndex[canonical] = subNum;
|
||||
entries.Add((subNum, call.Program));
|
||||
}
|
||||
}
|
||||
}
|
||||
}
|
||||
|
||||
return (mapping, entries);
|
||||
}
|
||||
|
||||
private static string ProgramToCanonical(Program pgm)
|
||||
{
|
||||
var sb = new StringBuilder();
|
||||
sb.Append(pgm.Mode == Mode.Absolute ? "A" : "I");
|
||||
foreach (var code in pgm.Codes)
|
||||
{
|
||||
if (code is LinearMove lm)
|
||||
sb.Append($"L{lm.EndPoint.X:F6},{lm.EndPoint.Y:F6},{(int)lm.Layer}");
|
||||
else if (code is ArcMove am)
|
||||
sb.Append(
|
||||
$"A{am.EndPoint.X:F6},{am.EndPoint.Y:F6},{am.CenterPoint.X:F6},{am.CenterPoint.Y:F6},{(int)am.Rotation},{(int)am.Layer}"
|
||||
);
|
||||
else if (code is RapidMove rm)
|
||||
sb.Append($"R{rm.EndPoint.X:F6},{rm.EndPoint.Y:F6}");
|
||||
}
|
||||
return sb.ToString();
|
||||
}
|
||||
}
|
||||
@@ -0,0 +1,372 @@
|
||||
using System;
|
||||
using System.Collections.Generic;
|
||||
using System.ComponentModel;
|
||||
using System.Linq;
|
||||
|
||||
namespace OpenNest.Posts.Cincinnati
|
||||
{
|
||||
/// <summary>
|
||||
/// Specifies how coordinate positioning is handled between parts.
|
||||
/// </summary>
|
||||
public enum CoordinateMode
|
||||
{
|
||||
/// <summary>Set absolute position.</summary>
|
||||
G92,
|
||||
|
||||
/// <summary>Use relative/incremental positioning.</summary>
|
||||
G91,
|
||||
|
||||
/// <summary>Use machine coordinate system.</summary>
|
||||
G53,
|
||||
}
|
||||
|
||||
/// <summary>
|
||||
/// Specifies how G89 (hole drilling/tapping parameters) are provided.
|
||||
/// </summary>
|
||||
public enum G89Mode
|
||||
{
|
||||
/// <summary>Use external library file for G89 parameters.</summary>
|
||||
LibraryFile,
|
||||
|
||||
/// <summary>Explicitly define G89 parameters in the program.</summary>
|
||||
Explicit,
|
||||
}
|
||||
|
||||
/// <summary>
|
||||
/// Specifies where kerf compensation is applied.
|
||||
/// </summary>
|
||||
public enum KerfMode
|
||||
{
|
||||
/// <summary>Controller side (using cutter compensation codes).</summary>
|
||||
ControllerSide,
|
||||
|
||||
/// <summary>Pre-applied to part geometry during post-processing.</summary>
|
||||
PreApplied,
|
||||
}
|
||||
|
||||
/// <summary>
|
||||
/// Specifies which side of the cut line kerf compensation is applied to.
|
||||
/// </summary>
|
||||
public enum KerfSide
|
||||
{
|
||||
/// <summary>Kerf applied to the left side of the cut.</summary>
|
||||
Left,
|
||||
|
||||
/// <summary>Kerf applied to the right side of the cut.</summary>
|
||||
Right,
|
||||
}
|
||||
|
||||
/// <summary>
|
||||
/// Specifies how M47 (optional stop) commands are used.
|
||||
/// </summary>
|
||||
public enum M47Mode
|
||||
{
|
||||
/// <summary>Always include M47.</summary>
|
||||
Always,
|
||||
|
||||
/// <summary>Include M47 with block delete functionality.</summary>
|
||||
BlockDelete,
|
||||
|
||||
/// <summary>Automatically determine M47 placement.</summary>
|
||||
Auto,
|
||||
|
||||
/// <summary>Do not use M47.</summary>
|
||||
None,
|
||||
}
|
||||
|
||||
/// <summary>
|
||||
/// Specifies when pallet exchange occurs.
|
||||
/// </summary>
|
||||
public enum PalletMode
|
||||
{
|
||||
/// <summary>No pallet exchange.</summary>
|
||||
None,
|
||||
|
||||
/// <summary>Pallet exchange at end of sheet.</summary>
|
||||
EndOfSheet,
|
||||
|
||||
/// <summary>Pallet exchange at start and end of sheet.</summary>
|
||||
StartAndEnd,
|
||||
}
|
||||
|
||||
/// <summary>
|
||||
/// Configuration for Cincinnati post processor.
|
||||
/// Defines machine-specific parameters, output format, and cutting strategies.
|
||||
/// </summary>
|
||||
public sealed class CincinnatiPostConfig
|
||||
{
|
||||
[Category("1. Output")]
|
||||
[DisplayName("Configuration Name")]
|
||||
[Description("Configuration name/identifier (e.g. CL940).")]
|
||||
public string ConfigurationName { get; set; } = "CL940";
|
||||
|
||||
[Category("1. Output")]
|
||||
[DisplayName("Posted Units")]
|
||||
[Description("Units for posted output (Inches or Millimeters).")]
|
||||
public Units PostedUnits { get; set; } = Units.Inches;
|
||||
|
||||
[Category("1. Output")]
|
||||
[DisplayName("Decimal Accuracy")]
|
||||
[Description("Number of decimal places for numeric output.")]
|
||||
public int PostedAccuracy { get; set; } = 4;
|
||||
|
||||
[Category("1. Output")]
|
||||
[DisplayName("Use Line Numbers")]
|
||||
[Description("Include line numbers in output.")]
|
||||
public bool UseLineNumbers { get; set; } = true;
|
||||
|
||||
[Category("1. Output")]
|
||||
[DisplayName("Feature Line Number Start")]
|
||||
[Description("Starting line number for features.")]
|
||||
public int FeatureLineNumberStart { get; set; } = 1;
|
||||
|
||||
[Category("2. Subprograms")]
|
||||
[DisplayName("Use Sheet Subprograms")]
|
||||
[Description("Use subprograms for sheet operations.")]
|
||||
public bool UseSheetSubprograms { get; set; } = true;
|
||||
|
||||
[Category("2. Subprograms")]
|
||||
[DisplayName("Sheet Subprogram Start")]
|
||||
[Description("Starting subprogram number for sheet operations.")]
|
||||
public int SheetSubprogramStart { get; set; } = 101;
|
||||
|
||||
[Category("2. Subprograms")]
|
||||
[DisplayName("Use Part Subprograms")]
|
||||
[Description(
|
||||
"Use M98 sub-programs for part geometry. Reduces output size for repeated parts."
|
||||
)]
|
||||
public bool UsePartSubprograms { get; set; } = false;
|
||||
|
||||
[Category("2. Subprograms")]
|
||||
[DisplayName("Part Subprogram Start")]
|
||||
[Description("Starting sub-program number for part geometry sub-programs.")]
|
||||
public int PartSubprogramStart { get; set; } = 200;
|
||||
|
||||
[Category("2. Subprograms")]
|
||||
[DisplayName("Variable Declaration Subprogram")]
|
||||
[Description("Subprogram number for variable declarations.")]
|
||||
public int VariableDeclarationSubprogram { get; set; } = 100;
|
||||
|
||||
[Category("3. Positioning")]
|
||||
[DisplayName("Coordinate Mode Between Parts")]
|
||||
[Description("How coordinate positioning is handled between parts (G92, G91, or G53).")]
|
||||
public CoordinateMode CoordModeBetweenParts { get; set; } = CoordinateMode.G92;
|
||||
|
||||
[Category("4. Process")]
|
||||
[DisplayName("Process Parameter Mode")]
|
||||
[Description("How G89 parameters are provided (LibraryFile or Explicit).")]
|
||||
public G89Mode ProcessParameterMode { get; set; } = G89Mode.LibraryFile;
|
||||
|
||||
[Category("4. Process")]
|
||||
[DisplayName("Default Assist Gas")]
|
||||
[Description("Default assist gas when Nest.AssistGas is empty.")]
|
||||
public string DefaultAssistGas { get; set; } = "O2";
|
||||
|
||||
[Category("4. Process")]
|
||||
[DisplayName("Default Etch Gas")]
|
||||
[Description("Gas used for etch operations.")]
|
||||
public string DefaultEtchGas { get; set; } = "N2";
|
||||
|
||||
[Category("4. Process")]
|
||||
[DisplayName("Use Exact Stop Mode")]
|
||||
[Description("Enable exact stop mode (G61).")]
|
||||
public bool UseExactStopMode { get; set; } = false;
|
||||
|
||||
[Category("4. Process")]
|
||||
[DisplayName("Use Speed/Gas Commands")]
|
||||
[Description("Enable speed/gas commands in output.")]
|
||||
public bool UseSpeedGas { get; set; } = false;
|
||||
|
||||
[Category("4. Process")]
|
||||
[DisplayName("Use Anti-Dive")]
|
||||
[Description("Enable anti-dive functionality.")]
|
||||
public bool UseAntiDive { get; set; } = true;
|
||||
|
||||
[Category("4. Process")]
|
||||
[DisplayName("Use Smart Rapids")]
|
||||
[Description("Enable smart rapids optimization.")]
|
||||
public bool UseSmartRapids { get; set; } = false;
|
||||
|
||||
[Category("5. Kerf")]
|
||||
[DisplayName("Kerf Compensation")]
|
||||
[Description("Where kerf compensation is applied (ControllerSide or PreApplied).")]
|
||||
public KerfMode KerfCompensation { get; set; } = KerfMode.ControllerSide;
|
||||
|
||||
[Category("5. Kerf")]
|
||||
[DisplayName("Default Kerf Side")]
|
||||
[Description("Default side for kerf compensation (Left or Right).")]
|
||||
public KerfSide DefaultKerfSide { get; set; } = KerfSide.Left;
|
||||
|
||||
[Category("6. M47 (Optional Stop)")]
|
||||
[DisplayName("Interior M47")]
|
||||
[Description("How M47 is used in interior cuts.")]
|
||||
public M47Mode InteriorM47 { get; set; } = M47Mode.Always;
|
||||
|
||||
[Category("6. M47 (Optional Stop)")]
|
||||
[DisplayName("Exterior M47")]
|
||||
[Description("How M47 is used in exterior cuts.")]
|
||||
public M47Mode ExteriorM47 { get; set; } = M47Mode.Always;
|
||||
|
||||
[Category("6. M47 (Optional Stop)")]
|
||||
[DisplayName("M47 Override Distance Threshold")]
|
||||
[Description("Distance threshold for M47 override. Null = no override.")]
|
||||
public double? M47OverrideDistanceThreshold { get; set; } = null;
|
||||
|
||||
[Category("7. Safety")]
|
||||
[DisplayName("Safety Headraise Distance")]
|
||||
[Description("Safety head raise distance in machine units. Null = disabled.")]
|
||||
public int? SafetyHeadraiseDistance { get; set; } = 2000;
|
||||
|
||||
[Category("8. Pallet")]
|
||||
[DisplayName("Pallet Exchange")]
|
||||
[Description("When pallet exchange occurs (None, EndOfSheet, or StartAndEnd).")]
|
||||
public PalletMode PalletExchange { get; set; } = PalletMode.EndOfSheet;
|
||||
|
||||
[Category("9. Feedrates")]
|
||||
[DisplayName("Lead-In Feedrate %")]
|
||||
[Description("Feedrate percentage for lead-in moves (e.g. 0.5 = 50%).")]
|
||||
public double LeadInFeedratePercent { get; set; } = 0.5;
|
||||
|
||||
[Category("9. Feedrates")]
|
||||
[DisplayName("Lead-In Arc Line 2 Feedrate %")]
|
||||
[Description("Feedrate percentage for lead-in arc-to-line moves.")]
|
||||
public double LeadInArcLine2FeedratePercent { get; set; } = 0.5;
|
||||
|
||||
[Category("9. Feedrates")]
|
||||
[DisplayName("Lead-Out Feedrate %")]
|
||||
[Description("Feedrate percentage for lead-out moves.")]
|
||||
public double LeadOutFeedratePercent { get; set; } = 0.5;
|
||||
|
||||
[Category("9. Feedrates")]
|
||||
[DisplayName("Circle Feedrate Multiplier")]
|
||||
[Description("Feedrate multiplier for circular cuts (e.g. 0.8 = 80%).")]
|
||||
public double CircleFeedrateMultiplier { get; set; } = 0.8;
|
||||
|
||||
[Category("9. Feedrates")]
|
||||
[DisplayName("Arc Feedrate Mode")]
|
||||
[Description("Arc feedrate calculation mode (None, Percentages, or Variables).")]
|
||||
public ArcFeedrateMode ArcFeedrate { get; set; } = ArcFeedrateMode.None;
|
||||
|
||||
[Category("9. Feedrates")]
|
||||
[DisplayName("Arc Feedrate Ranges")]
|
||||
[Description(
|
||||
"Radius-based arc feedrate ranges. Matched from smallest to largest MaxRadius."
|
||||
)]
|
||||
public List<ArcFeedrateRange> ArcFeedrateRanges { get; set; } =
|
||||
new()
|
||||
{
|
||||
new()
|
||||
{
|
||||
MaxRadius = 0.125,
|
||||
FeedratePercent = 0.25,
|
||||
VariableNumber = 123,
|
||||
},
|
||||
new()
|
||||
{
|
||||
MaxRadius = 0.750,
|
||||
FeedratePercent = 0.50,
|
||||
VariableNumber = 124,
|
||||
},
|
||||
new()
|
||||
{
|
||||
MaxRadius = 4.500,
|
||||
FeedratePercent = 0.80,
|
||||
VariableNumber = 125,
|
||||
},
|
||||
};
|
||||
|
||||
[Category("A. Variables")]
|
||||
[DisplayName("User Variable Start")]
|
||||
[Description("Starting variable number for user-defined variables (#200, #201, etc.).")]
|
||||
public int UserVariableStart { get; set; } = 200;
|
||||
|
||||
[Category("A. Variables")]
|
||||
[DisplayName("Sheet Width Variable")]
|
||||
[Description("Variable number for sheet width.")]
|
||||
public int SheetWidthVariable { get; set; } = 110;
|
||||
|
||||
[Category("A. Variables")]
|
||||
[DisplayName("Sheet Length Variable")]
|
||||
[Description("Variable number for sheet length.")]
|
||||
public int SheetLengthVariable { get; set; } = 111;
|
||||
|
||||
[Category("B. Libraries")]
|
||||
[DisplayName("Material Libraries")]
|
||||
[Description(
|
||||
"Material-to-library mapping for cut operations. Maps (material, thickness, gas) to a G89 library file."
|
||||
)]
|
||||
public List<MaterialLibraryEntry> MaterialLibraries { get; set; } = new();
|
||||
|
||||
[Category("B. Libraries")]
|
||||
[DisplayName("Etch Libraries")]
|
||||
[Description("Gas-to-library mapping for etch operations.")]
|
||||
public List<EtchLibraryEntry> EtchLibraries { get; set; } = new();
|
||||
|
||||
[Category("B. Libraries")]
|
||||
[DisplayName("Selected Library")]
|
||||
[Description(
|
||||
"Overrides Material/Thickness/Gas auto-resolution. Pick an existing entry from Material Libraries, or leave blank to auto-resolve."
|
||||
)]
|
||||
[TypeConverter(typeof(MaterialLibraryNameConverter))]
|
||||
public string SelectedLibrary { get; set; } = "";
|
||||
|
||||
public string FindBestLibrary(string materialName, double thickness)
|
||||
{
|
||||
if (MaterialLibraries == null || string.IsNullOrEmpty(materialName))
|
||||
return "";
|
||||
|
||||
return MaterialLibraries
|
||||
.Where(e =>
|
||||
string.Equals(e.Material, materialName, StringComparison.OrdinalIgnoreCase)
|
||||
)
|
||||
.OrderBy(e => System.Math.Abs(e.Thickness - thickness))
|
||||
.Select(e => e.Library)
|
||||
.FirstOrDefault()
|
||||
?? "";
|
||||
}
|
||||
}
|
||||
|
||||
public class MaterialLibraryEntry
|
||||
{
|
||||
public string Material { get; set; } = "";
|
||||
public double Thickness { get; set; }
|
||||
public string Gas { get; set; } = "";
|
||||
public string Library { get; set; } = "";
|
||||
}
|
||||
|
||||
public class EtchLibraryEntry
|
||||
{
|
||||
public string Gas { get; set; } = "";
|
||||
public string Library { get; set; } = "";
|
||||
}
|
||||
|
||||
/// <summary>
|
||||
/// Specifies how arc feedrates are calculated based on radius.
|
||||
/// </summary>
|
||||
public enum ArcFeedrateMode
|
||||
{
|
||||
/// <summary>No radius-based arc feedrate adjustment (only full circles use multiplier).</summary>
|
||||
None,
|
||||
|
||||
/// <summary>Inline percentage expressions: F [#148*pct] based on radius range.</summary>
|
||||
Percentages,
|
||||
|
||||
/// <summary>Radius-range-based variables: F #varNum based on radius range.</summary>
|
||||
Variables,
|
||||
}
|
||||
|
||||
/// <summary>
|
||||
/// Defines a radius range and its associated feedrate for arc moves.
|
||||
/// </summary>
|
||||
public class ArcFeedrateRange
|
||||
{
|
||||
/// <summary>Maximum radius for this range (inclusive).</summary>
|
||||
public double MaxRadius { get; set; }
|
||||
|
||||
/// <summary>Feedrate as a fraction of process feedrate (e.g. 0.25 = 25%).</summary>
|
||||
public double FeedratePercent { get; set; }
|
||||
|
||||
/// <summary>Variable number for Variables mode (e.g. 123).</summary>
|
||||
public int VariableNumber { get; set; }
|
||||
}
|
||||
}
|
||||
@@ -0,0 +1,378 @@
|
||||
using System.Collections.Generic;
|
||||
using System.IO;
|
||||
using System.Linq;
|
||||
using System.Reflection;
|
||||
using System.Text;
|
||||
using System.Text.Json;
|
||||
using System.Text.Json.Serialization;
|
||||
using OpenNest.CNC;
|
||||
|
||||
namespace OpenNest.Posts.Cincinnati
|
||||
{
|
||||
public sealed class CincinnatiPostProcessor
|
||||
: IConfigurablePostProcessor,
|
||||
IPostProcessorNestAware,
|
||||
IMaterialProvidingPostProcessor
|
||||
{
|
||||
private static readonly JsonSerializerOptions JsonOptions = new()
|
||||
{
|
||||
WriteIndented = true,
|
||||
Converters = { new JsonStringEnumConverter() },
|
||||
};
|
||||
|
||||
public string Name => "Cincinnati CL-707";
|
||||
public string Author => "OpenNest";
|
||||
public string Description => "Cincinnati CL-707/CL-800/CL-900/CL-940/CLX family";
|
||||
|
||||
public CincinnatiPostConfig Config { get; }
|
||||
|
||||
object IConfigurablePostProcessor.Config => Config;
|
||||
|
||||
public IEnumerable<string> GetMaterialNames()
|
||||
{
|
||||
if (Config?.MaterialLibraries == null)
|
||||
return System.Array.Empty<string>();
|
||||
|
||||
return Config
|
||||
.MaterialLibraries.Select(e => e.Material)
|
||||
.Where(s => !string.IsNullOrWhiteSpace(s));
|
||||
}
|
||||
|
||||
public void PrepareForNest(Nest nest)
|
||||
{
|
||||
var materialName = nest?.Material?.Name ?? "";
|
||||
var thickness = nest?.Thickness ?? 0.0;
|
||||
Config.SelectedLibrary = Config.FindBestLibrary(materialName, thickness);
|
||||
}
|
||||
|
||||
public CincinnatiPostProcessor()
|
||||
{
|
||||
var configPath = GetConfigPath();
|
||||
if (File.Exists(configPath))
|
||||
{
|
||||
var json = File.ReadAllText(configPath);
|
||||
Config = JsonSerializer.Deserialize<CincinnatiPostConfig>(json, JsonOptions);
|
||||
}
|
||||
else
|
||||
{
|
||||
Config = new CincinnatiPostConfig();
|
||||
SaveConfig();
|
||||
}
|
||||
}
|
||||
|
||||
public CincinnatiPostProcessor(CincinnatiPostConfig config)
|
||||
{
|
||||
Config = config;
|
||||
}
|
||||
|
||||
public void SaveConfig()
|
||||
{
|
||||
var configPath = GetConfigPath();
|
||||
var json = JsonSerializer.Serialize(Config, JsonOptions);
|
||||
File.WriteAllText(configPath, json);
|
||||
}
|
||||
|
||||
private static string GetConfigPath()
|
||||
{
|
||||
var assemblyPath = typeof(CincinnatiPostProcessor).Assembly.Location;
|
||||
var dir = Path.GetDirectoryName(assemblyPath);
|
||||
var name = Path.GetFileNameWithoutExtension(assemblyPath);
|
||||
return Path.Combine(dir, name + ".json");
|
||||
}
|
||||
|
||||
public void Post(Nest nest, Stream outputStream)
|
||||
{
|
||||
// 1. Create variable manager and register standard variables
|
||||
var vars = CreateVariableManager();
|
||||
|
||||
// 2. Filter to non-empty plates
|
||||
var plates = nest.Plates.Where(p => p.Parts.Count > 0).ToList();
|
||||
|
||||
// 3. Register user variables from drawing programs
|
||||
var userVarMapping = RegisterUserVariables(vars, plates);
|
||||
|
||||
// 4. Resolve gas and library files
|
||||
var resolver = new MaterialLibraryResolver(Config);
|
||||
var gas = MaterialLibraryResolver.ResolveGas(nest, Config);
|
||||
var etchLibrary = resolver.ResolveEtchLibrary(Config.DefaultEtchGas);
|
||||
|
||||
// Resolve cut library from nest material/thickness for preamble
|
||||
var firstPlate = plates.FirstOrDefault();
|
||||
var initialCutLibrary = resolver.ResolveCutLibrary(
|
||||
nest.Material?.Name ?? "",
|
||||
nest.Thickness,
|
||||
gas
|
||||
);
|
||||
|
||||
// 5. Build part sub-program registry (if enabled)
|
||||
Dictionary<(int, long), int> partSubprograms = null;
|
||||
List<(int subNum, string name, Program program)> subprogramEntries = null;
|
||||
|
||||
if (Config.UsePartSubprograms)
|
||||
(partSubprograms, subprogramEntries) = CincinnatiPartSubprogramWriter.BuildRegistry(
|
||||
plates,
|
||||
Config.PartSubprogramStart
|
||||
);
|
||||
|
||||
// 5b. Build hole sub-program registry (SubProgramCalls across all parts)
|
||||
var holeStartNumber = Config.PartSubprogramStart + (subprogramEntries?.Count ?? 0);
|
||||
var (holeMapping, holeEntries) = CincinnatiPartSubprogramWriter.BuildHoleRegistry(
|
||||
plates,
|
||||
holeStartNumber
|
||||
);
|
||||
|
||||
// 6. Create writers
|
||||
var preamble = new CincinnatiPreambleWriter(Config);
|
||||
var sheetWriter = new CincinnatiSheetWriter(
|
||||
Config,
|
||||
vars,
|
||||
holeMapping.Count > 0 ? holeMapping : null
|
||||
);
|
||||
|
||||
// 7. Build material description from nest
|
||||
var material = nest.Material;
|
||||
var materialDesc =
|
||||
material != null
|
||||
? $"{material.Name}{(string.IsNullOrEmpty(material.Grade) ? "" : $", {material.Grade}")}"
|
||||
: "";
|
||||
|
||||
// 8. Write to stream
|
||||
using var writer = new StreamWriter(outputStream, Encoding.UTF8, 1024, leaveOpen: true);
|
||||
|
||||
// Main program
|
||||
preamble.WriteMainProgram(
|
||||
writer,
|
||||
nest.Name ?? "NEST",
|
||||
materialDesc,
|
||||
plates,
|
||||
initialCutLibrary
|
||||
);
|
||||
|
||||
// Variable declaration subprogram
|
||||
preamble.WriteVariableDeclaration(writer, vars);
|
||||
|
||||
// Sheet subprograms (one per unique layout, quantity handled via L count in main)
|
||||
for (var i = 0; i < plates.Count; i++)
|
||||
{
|
||||
var plate = plates[i];
|
||||
var layoutIndex = i + 1;
|
||||
var subNumber = Config.SheetSubprogramStart + i;
|
||||
var cutLibrary = resolver.ResolveCutLibrary(
|
||||
nest.Material?.Name ?? "",
|
||||
nest.Thickness,
|
||||
gas
|
||||
);
|
||||
sheetWriter.Write(
|
||||
writer,
|
||||
plate,
|
||||
nest.Name ?? "NEST",
|
||||
layoutIndex,
|
||||
subNumber,
|
||||
cutLibrary,
|
||||
etchLibrary,
|
||||
partSubprograms,
|
||||
userVarMapping
|
||||
);
|
||||
}
|
||||
|
||||
// Part sub-programs (if enabled)
|
||||
if (subprogramEntries != null)
|
||||
{
|
||||
var partSubWriter = new CincinnatiPartSubprogramWriter(
|
||||
Config,
|
||||
holeMapping.Count > 0 ? holeMapping : null
|
||||
);
|
||||
var sheetDiagonal =
|
||||
firstPlate != null
|
||||
? System.Math.Sqrt(
|
||||
firstPlate.Size.Width * firstPlate.Size.Width
|
||||
+ firstPlate.Size.Length * firstPlate.Size.Length
|
||||
)
|
||||
: 100.0;
|
||||
|
||||
foreach (var (subNum, name, pgm) in subprogramEntries)
|
||||
{
|
||||
partSubWriter.Write(
|
||||
writer,
|
||||
pgm,
|
||||
name,
|
||||
subNum,
|
||||
initialCutLibrary,
|
||||
etchLibrary,
|
||||
sheetDiagonal
|
||||
);
|
||||
}
|
||||
}
|
||||
|
||||
// Hole sub-programs (SubProgramCall definitions)
|
||||
if (holeEntries.Count > 0)
|
||||
{
|
||||
var holeSubWriter = new CincinnatiPartSubprogramWriter(Config);
|
||||
var sheetDiagonal =
|
||||
firstPlate != null
|
||||
? System.Math.Sqrt(
|
||||
firstPlate.Size.Width * firstPlate.Size.Width
|
||||
+ firstPlate.Size.Length * firstPlate.Size.Length
|
||||
)
|
||||
: 100.0;
|
||||
|
||||
foreach (var (subNum, pgm) in holeEntries)
|
||||
{
|
||||
CincinnatiPartSubprogramWriter.EnsureLeadingRapid(pgm);
|
||||
holeSubWriter.Write(
|
||||
writer,
|
||||
pgm,
|
||||
"HOLE",
|
||||
subNum,
|
||||
initialCutLibrary,
|
||||
etchLibrary,
|
||||
sheetDiagonal
|
||||
);
|
||||
}
|
||||
}
|
||||
|
||||
writer.Flush();
|
||||
}
|
||||
|
||||
public void Post(Nest nest, string outputFile)
|
||||
{
|
||||
using var fs = new FileStream(outputFile, FileMode.Create, FileAccess.Write);
|
||||
Post(nest, fs);
|
||||
}
|
||||
|
||||
private Dictionary<(int drawingId, string varName), int> RegisterUserVariables(
|
||||
ProgramVariableManager vars,
|
||||
List<Plate> plates
|
||||
)
|
||||
{
|
||||
var mapping = new Dictionary<(int drawingId, string varName), int>();
|
||||
var nextNumber = Config.UserVariableStart;
|
||||
|
||||
// Track global variables by name so they share a single number
|
||||
var globalNumbers = new Dictionary<string, int>(
|
||||
System.StringComparer.OrdinalIgnoreCase
|
||||
);
|
||||
|
||||
// Collect unique drawings from all plates
|
||||
var seenDrawings = new HashSet<int>();
|
||||
foreach (var plate in plates)
|
||||
{
|
||||
foreach (var part in plate.Parts)
|
||||
{
|
||||
var drawing = part.BaseDrawing;
|
||||
if (drawing.IsCutOff || !seenDrawings.Add(drawing.Id))
|
||||
continue;
|
||||
|
||||
foreach (var kvp in drawing.Program.Variables)
|
||||
{
|
||||
var varDef = kvp.Value;
|
||||
|
||||
// Skip inline variables — they emit literal values
|
||||
if (varDef.Inline)
|
||||
continue;
|
||||
|
||||
if (varDef.Global)
|
||||
{
|
||||
if (!globalNumbers.TryGetValue(varDef.Name, out var globalNum))
|
||||
{
|
||||
globalNum = nextNumber++;
|
||||
globalNumbers[varDef.Name] = globalNum;
|
||||
|
||||
// Register once in the variable manager
|
||||
var commentName = ToPascalCase(varDef.Name);
|
||||
var expression = FormatVariableValue(varDef.Value);
|
||||
vars.GetOrCreate(commentName, globalNum, expression);
|
||||
}
|
||||
|
||||
mapping[(drawing.Id, varDef.Name)] = globalNum;
|
||||
}
|
||||
else
|
||||
{
|
||||
var num = nextNumber++;
|
||||
mapping[(drawing.Id, varDef.Name)] = num;
|
||||
|
||||
// Register with drawing name prefix in the comment
|
||||
var drawingLabel = ToPascalCase(drawing.Name);
|
||||
var varLabel = ToPascalCase(varDef.Name);
|
||||
var commentName = $"{drawingLabel}{varLabel}";
|
||||
var expression = FormatVariableValue(varDef.Value);
|
||||
vars.GetOrCreate(commentName, num, expression);
|
||||
}
|
||||
}
|
||||
}
|
||||
}
|
||||
|
||||
return mapping;
|
||||
}
|
||||
|
||||
/// <summary>
|
||||
/// Converts a variable name from snake_case or camelCase to PascalCase.
|
||||
/// Examples: "sheet_width" → "SheetWidth", "holeSpacing" → "HoleSpacing"
|
||||
/// </summary>
|
||||
private static string ToPascalCase(string name)
|
||||
{
|
||||
var sb = new StringBuilder(name.Length);
|
||||
var capitalizeNext = true;
|
||||
|
||||
foreach (var c in name)
|
||||
{
|
||||
if (c == '_')
|
||||
{
|
||||
capitalizeNext = true;
|
||||
continue;
|
||||
}
|
||||
|
||||
if (capitalizeNext)
|
||||
{
|
||||
sb.Append(char.ToUpper(c));
|
||||
capitalizeNext = false;
|
||||
}
|
||||
else
|
||||
{
|
||||
sb.Append(c);
|
||||
}
|
||||
}
|
||||
|
||||
return sb.ToString();
|
||||
}
|
||||
|
||||
private static string FormatVariableValue(double value)
|
||||
{
|
||||
return value.ToString("0.####", System.Globalization.CultureInfo.InvariantCulture);
|
||||
}
|
||||
|
||||
private ProgramVariableManager CreateVariableManager()
|
||||
{
|
||||
var vars = new ProgramVariableManager();
|
||||
vars.GetOrCreate("ProcessFeedrate", 148); // Set by G89, no expression
|
||||
vars.GetOrCreate("LeadInFeedrate", 126, $"[#148*{Config.LeadInFeedratePercent}]");
|
||||
vars.GetOrCreate(
|
||||
"LeadInArcLine2Feedrate",
|
||||
127,
|
||||
$"[#148*{Config.LeadInArcLine2FeedratePercent}]"
|
||||
);
|
||||
vars.GetOrCreate(
|
||||
"CircleFeedrate",
|
||||
128,
|
||||
Config.CircleFeedrateMultiplier.ToString("0.#")
|
||||
);
|
||||
vars.GetOrCreate("LeadOutFeedrate", 129, $"[#148*{Config.LeadOutFeedratePercent}]");
|
||||
|
||||
if (Config.ArcFeedrate == ArcFeedrateMode.Variables)
|
||||
{
|
||||
foreach (var range in Config.ArcFeedrateRanges)
|
||||
{
|
||||
var name =
|
||||
$"ArcFeedR{range.MaxRadius.ToString("0.###", System.Globalization.CultureInfo.InvariantCulture)}";
|
||||
vars.GetOrCreate(
|
||||
name,
|
||||
range.VariableNumber,
|
||||
$"[#148*{range.FeedratePercent.ToString("0.##", System.Globalization.CultureInfo.InvariantCulture)}]"
|
||||
);
|
||||
}
|
||||
}
|
||||
|
||||
return vars;
|
||||
}
|
||||
}
|
||||
}
|
||||
@@ -0,0 +1,102 @@
|
||||
using System;
|
||||
using System.Collections.Generic;
|
||||
using System.IO;
|
||||
using OpenNest;
|
||||
using OpenNest.CNC;
|
||||
|
||||
namespace OpenNest.Posts.Cincinnati;
|
||||
|
||||
/// <summary>
|
||||
/// Emits the main program header and variable declaration subprogram
|
||||
/// for a Cincinnati laser post-processor output file.
|
||||
/// </summary>
|
||||
public sealed class CincinnatiPreambleWriter
|
||||
{
|
||||
private readonly CincinnatiPostConfig _config;
|
||||
|
||||
public CincinnatiPreambleWriter(CincinnatiPostConfig config)
|
||||
{
|
||||
_config = config;
|
||||
}
|
||||
|
||||
/// <summary>
|
||||
/// Writes the main program header block.
|
||||
/// </summary>
|
||||
/// <param name="initialLibrary">Resolved G89 library file for the initial process setup.</param>
|
||||
public void WriteMainProgram(
|
||||
TextWriter w,
|
||||
string nestName,
|
||||
string materialDescription,
|
||||
List<Plate> plates,
|
||||
string initialLibrary
|
||||
)
|
||||
{
|
||||
w.WriteLine(CoordinateFormatter.Comment($"NEST {nestName}"));
|
||||
w.WriteLine(CoordinateFormatter.Comment($"CONFIGURATION - {_config.ConfigurationName}"));
|
||||
w.WriteLine(
|
||||
CoordinateFormatter.Comment(
|
||||
DateTime.Now.ToString(
|
||||
"MM-dd-yyyy hh:mm:ss tt",
|
||||
System.Globalization.CultureInfo.InvariantCulture
|
||||
)
|
||||
)
|
||||
);
|
||||
|
||||
if (!string.IsNullOrEmpty(materialDescription))
|
||||
w.WriteLine(CoordinateFormatter.Comment($"Material = {materialDescription}"));
|
||||
|
||||
if (_config.UseExactStopMode)
|
||||
w.WriteLine("G61");
|
||||
|
||||
w.WriteLine(CoordinateFormatter.Comment("MAIN PROGRAM"));
|
||||
|
||||
w.WriteLine(_config.PostedUnits == Units.Millimeters ? "G21 G90" : "G20 G90");
|
||||
|
||||
if (_config.UseSmartRapids)
|
||||
w.WriteLine("G121 (SMART RAPIDS)");
|
||||
|
||||
w.WriteLine("M42");
|
||||
|
||||
if (
|
||||
_config.ProcessParameterMode == G89Mode.LibraryFile
|
||||
&& !string.IsNullOrEmpty(initialLibrary)
|
||||
)
|
||||
w.WriteLine($"G89 P{initialLibrary}");
|
||||
|
||||
w.WriteLine($"M98 P{_config.VariableDeclarationSubprogram} (Variable Declaration)");
|
||||
|
||||
if (_config.PalletExchange == PalletMode.StartAndEnd)
|
||||
w.WriteLine("M50");
|
||||
|
||||
w.WriteLine("GOTO1 (GOTO SHEET NUMBER)");
|
||||
|
||||
for (var i = 0; i < plates.Count; i++)
|
||||
{
|
||||
var layoutNumber = i + 1;
|
||||
var subNum = _config.SheetSubprogramStart + i;
|
||||
var qty = System.Math.Max(plates[i].Quantity, 1);
|
||||
var lParam = qty > 1 ? $" L{qty}" : "";
|
||||
var sheetLabel =
|
||||
qty > 1 ? $"LAYOUT {layoutNumber} - {qty} SHEETS" : $"LAYOUT {layoutNumber}";
|
||||
w.WriteLine($"N{layoutNumber} M98 P{subNum}{lParam} ({sheetLabel})");
|
||||
}
|
||||
|
||||
w.WriteLine("M42");
|
||||
w.WriteLine("M30 (END OF MAIN)");
|
||||
}
|
||||
|
||||
/// <summary>
|
||||
/// Writes the variable declaration subprogram block.
|
||||
/// </summary>
|
||||
public void WriteVariableDeclaration(TextWriter w, ProgramVariableManager vars)
|
||||
{
|
||||
w.WriteLine("(*****************************************************)");
|
||||
w.WriteLine($":{_config.VariableDeclarationSubprogram}");
|
||||
w.WriteLine("(Variable Declaration Start)");
|
||||
|
||||
foreach (var line in vars.EmitDeclarations())
|
||||
w.WriteLine(line);
|
||||
|
||||
w.WriteLine("M99 (Variable Declaration End)");
|
||||
}
|
||||
}
|
||||
@@ -0,0 +1,374 @@
|
||||
using System;
|
||||
using System.Collections.Generic;
|
||||
using System.IO;
|
||||
using System.Linq;
|
||||
using System.Text;
|
||||
using OpenNest.CNC;
|
||||
|
||||
namespace OpenNest.Posts.Cincinnati;
|
||||
|
||||
/// <summary>
|
||||
/// Emits one Cincinnati-format sheet subprogram per plate.
|
||||
/// Supports two modes: inline features (default) or M98 sub-program calls per part.
|
||||
/// </summary>
|
||||
public sealed class CincinnatiSheetWriter
|
||||
{
|
||||
private readonly CincinnatiPostConfig _config;
|
||||
private readonly ProgramVariableManager _vars;
|
||||
private readonly CoordinateFormatter _fmt;
|
||||
private readonly CincinnatiFeatureWriter _featureWriter;
|
||||
private readonly Dictionary<int, int> _holeSubprograms;
|
||||
|
||||
public CincinnatiSheetWriter(
|
||||
CincinnatiPostConfig config,
|
||||
ProgramVariableManager vars,
|
||||
Dictionary<int, int> holeSubprograms = null
|
||||
)
|
||||
{
|
||||
_config = config;
|
||||
_vars = vars;
|
||||
_fmt = new CoordinateFormatter(config.PostedAccuracy);
|
||||
_featureWriter = new CincinnatiFeatureWriter(config);
|
||||
_holeSubprograms = holeSubprograms;
|
||||
}
|
||||
|
||||
/// <summary>
|
||||
/// Writes a complete sheet subprogram for the given plate.
|
||||
/// </summary>
|
||||
/// <param name="cutLibrary">Resolved G89 library file for cut operations.</param>
|
||||
/// <param name="etchLibrary">Resolved G89 library file for etch operations.</param>
|
||||
/// <param name="partSubprograms">
|
||||
/// Optional mapping of (drawingId, rotationKey) to sub-program number.
|
||||
/// When provided, non-cutoff parts are emitted as M98 calls instead of inline features.
|
||||
/// </param>
|
||||
public void Write(
|
||||
TextWriter w,
|
||||
Plate plate,
|
||||
string nestName,
|
||||
int layoutIndex,
|
||||
int subNumber,
|
||||
string cutLibrary,
|
||||
string etchLibrary,
|
||||
Dictionary<(int, long), int> partSubprograms = null,
|
||||
Dictionary<(int drawingId, string varName), int> userVarMapping = null
|
||||
)
|
||||
{
|
||||
if (plate.Parts.Count == 0)
|
||||
return;
|
||||
|
||||
var width = plate.Size.Width;
|
||||
var length = plate.Size.Length;
|
||||
var sheetDiagonal = System.Math.Sqrt(width * width + length * length);
|
||||
var varDeclSub = _config.VariableDeclarationSubprogram;
|
||||
var partCount = plate.Parts.Count(p => !p.BaseDrawing.IsCutOff);
|
||||
|
||||
// 1. Sheet header
|
||||
w.WriteLine("(*****************************************************)");
|
||||
w.WriteLine($"( START OF {nestName}.{layoutIndex:D3} )");
|
||||
w.WriteLine($":{subNumber}");
|
||||
w.WriteLine($"( Layout {layoutIndex} )");
|
||||
w.WriteLine($"( SHEET NAME = {_fmt.FormatCoord(width)} X {_fmt.FormatCoord(length)} )");
|
||||
w.WriteLine($"( Total parts on sheet = {partCount} )");
|
||||
w.WriteLine(
|
||||
$"#{_config.SheetWidthVariable}={_fmt.FormatCoord(width)} (SHEET WIDTH FOR CUTOFFS)"
|
||||
);
|
||||
w.WriteLine(
|
||||
$"#{_config.SheetLengthVariable}={_fmt.FormatCoord(length)} (SHEET LENGTH FOR CUTOFFS)"
|
||||
);
|
||||
|
||||
// 2. Coordinate setup
|
||||
w.WriteLine("M42");
|
||||
w.WriteLine("N10000");
|
||||
w.WriteLine("G92 X#5021 Y#5022");
|
||||
if (!string.IsNullOrEmpty(cutLibrary))
|
||||
w.WriteLine($"G89 P{cutLibrary}");
|
||||
w.WriteLine($"M98 P{varDeclSub} (Variable Declaration)");
|
||||
w.WriteLine("G90");
|
||||
w.WriteLine("M47");
|
||||
if (!string.IsNullOrEmpty(cutLibrary))
|
||||
w.WriteLine($"G89 P{cutLibrary}");
|
||||
w.WriteLine("GOTO1( Goto Feature )");
|
||||
|
||||
// 3. Order parts: non-cutoff sorted by Bottom then Left, cutoffs last
|
||||
var nonCutoffParts = plate
|
||||
.Parts.Where(p => !p.BaseDrawing.IsCutOff)
|
||||
.OrderBy(p => p.Bottom)
|
||||
.ThenBy(p => p.Left)
|
||||
.ToList();
|
||||
|
||||
var cutoffParts = plate.Parts.Where(p => p.BaseDrawing.IsCutOff).ToList();
|
||||
|
||||
var allParts = nonCutoffParts.Concat(cutoffParts).ToList();
|
||||
|
||||
// 4. Emit parts
|
||||
if (partSubprograms != null)
|
||||
WritePartsWithSubprograms(
|
||||
w,
|
||||
allParts,
|
||||
cutLibrary,
|
||||
etchLibrary,
|
||||
sheetDiagonal,
|
||||
width,
|
||||
length,
|
||||
partSubprograms,
|
||||
userVarMapping
|
||||
);
|
||||
else
|
||||
WritePartsInline(
|
||||
w,
|
||||
allParts,
|
||||
cutLibrary,
|
||||
etchLibrary,
|
||||
sheetDiagonal,
|
||||
width,
|
||||
length,
|
||||
userVarMapping
|
||||
);
|
||||
|
||||
// 5. Footer
|
||||
w.WriteLine("M42");
|
||||
if (_config.PalletExchange != PalletMode.None)
|
||||
w.WriteLine("M50");
|
||||
w.WriteLine($"M99 (END OF {nestName}.{layoutIndex:D3})");
|
||||
}
|
||||
|
||||
private void WritePartsWithSubprograms(
|
||||
TextWriter w,
|
||||
List<Part> allParts,
|
||||
string cutLibrary,
|
||||
string etchLibrary,
|
||||
double sheetDiagonal,
|
||||
double plateWidth,
|
||||
double plateLength,
|
||||
Dictionary<(int, long), int> partSubprograms,
|
||||
Dictionary<(int drawingId, string varName), int> userVarMapping
|
||||
)
|
||||
{
|
||||
var lastPartName = "";
|
||||
var featureIndex = 0;
|
||||
|
||||
for (var p = 0; p < allParts.Count; p++)
|
||||
{
|
||||
var part = allParts[p];
|
||||
var partName = part.BaseDrawing.Name;
|
||||
var isNewPart = partName != lastPartName;
|
||||
var isSafetyHeadraise = isNewPart && lastPartName != "";
|
||||
var isLastPart = p == allParts.Count - 1;
|
||||
|
||||
var key = CincinnatiPartSubprogramWriter.SubprogramKey(part);
|
||||
partSubprograms.TryGetValue(key, out var subNum);
|
||||
var hasSubprogram = !part.BaseDrawing.IsCutOff && subNum != 0;
|
||||
|
||||
if (hasSubprogram)
|
||||
{
|
||||
WriteSubprogramCall(
|
||||
w,
|
||||
part,
|
||||
subNum,
|
||||
featureIndex,
|
||||
partName,
|
||||
isSafetyHeadraise,
|
||||
isLastPart
|
||||
);
|
||||
featureIndex++;
|
||||
}
|
||||
else
|
||||
{
|
||||
// Inline features for cutoffs or parts without sub-programs
|
||||
var features = FeatureUtils.SplitAndClassify(part);
|
||||
for (var f = 0; f < features.Count; f++)
|
||||
{
|
||||
var (codes, isEtch) = features[f];
|
||||
var isLastFeature = isLastPart && f == features.Count - 1;
|
||||
|
||||
// SubProgramCall features are emitted as M98 hole calls
|
||||
if (codes.Count == 1 && codes[0] is SubProgramCall holeCall)
|
||||
{
|
||||
WriteHoleSubprogramCall(w, holeCall, featureIndex, isLastFeature);
|
||||
featureIndex++;
|
||||
lastPartName = partName;
|
||||
continue;
|
||||
}
|
||||
|
||||
var featureNumber =
|
||||
featureIndex == 0
|
||||
? _config.FeatureLineNumberStart
|
||||
: 1000 + featureIndex + 1;
|
||||
|
||||
var cutDistance = FeatureUtils.ComputeCutDistance(codes);
|
||||
|
||||
var ctx = new FeatureContext
|
||||
{
|
||||
Codes = codes,
|
||||
FeatureNumber = featureNumber,
|
||||
PartName = partName,
|
||||
IsFirstFeatureOfPart = isNewPart && f == 0,
|
||||
IsLastFeatureOnSheet = isLastFeature,
|
||||
IsSafetyHeadraise = isSafetyHeadraise && f == 0,
|
||||
IsExteriorFeature = false,
|
||||
IsEtch = isEtch,
|
||||
LibraryFile = isEtch ? etchLibrary : cutLibrary,
|
||||
CutDistance = cutDistance,
|
||||
SheetDiagonal = sheetDiagonal,
|
||||
PartLocation = part.Location,
|
||||
UserVariableMapping = userVarMapping,
|
||||
DrawingId = part.BaseDrawing.Id,
|
||||
IsCutOff = part.BaseDrawing.IsCutOff,
|
||||
PlateWidth = plateWidth,
|
||||
PlateLength = plateLength,
|
||||
};
|
||||
|
||||
_featureWriter.Write(w, ctx);
|
||||
featureIndex++;
|
||||
}
|
||||
}
|
||||
|
||||
lastPartName = partName;
|
||||
}
|
||||
}
|
||||
|
||||
private void WriteSubprogramCall(
|
||||
TextWriter w,
|
||||
Part part,
|
||||
int subNum,
|
||||
int featureIndex,
|
||||
string partName,
|
||||
bool isSafetyHeadraise,
|
||||
bool isLastPart
|
||||
)
|
||||
{
|
||||
// Safety headraise before rapid to new part
|
||||
if (isSafetyHeadraise && _config.SafetyHeadraiseDistance.HasValue)
|
||||
w.WriteLine($"M47 P{_config.SafetyHeadraiseDistance.Value} (Safety Headraise)");
|
||||
|
||||
// Rapid to part position (bounding box lower-left)
|
||||
var featureNumber =
|
||||
featureIndex == 0 ? _config.FeatureLineNumberStart : 1000 + featureIndex + 1;
|
||||
|
||||
var sb = new StringBuilder();
|
||||
if (_config.UseLineNumbers)
|
||||
sb.Append($"N{featureNumber} ");
|
||||
sb.Append($"G0 X{_fmt.FormatCoord(part.Left)} Y{_fmt.FormatCoord(part.Bottom)}");
|
||||
w.WriteLine(sb.ToString());
|
||||
|
||||
// Part name comment
|
||||
w.WriteLine(CoordinateFormatter.Comment($"PART: {partName}"));
|
||||
|
||||
// Set local coordinate system at part position
|
||||
w.WriteLine("G92 X0 Y0");
|
||||
|
||||
// Call part sub-program
|
||||
w.WriteLine($"M98 P{subNum} ({partName})");
|
||||
|
||||
// Restore sheet coordinate system
|
||||
w.WriteLine($"G92 X{_fmt.FormatCoord(part.Left)} Y{_fmt.FormatCoord(part.Bottom)}");
|
||||
|
||||
// Head raise (unless last part on sheet)
|
||||
if (!isLastPart)
|
||||
w.WriteLine("M47");
|
||||
}
|
||||
|
||||
private void WriteHoleSubprogramCall(
|
||||
TextWriter w,
|
||||
SubProgramCall call,
|
||||
int featureIndex,
|
||||
bool isLastFeature
|
||||
)
|
||||
{
|
||||
var postSubNum =
|
||||
_holeSubprograms != null && _holeSubprograms.TryGetValue(call.Id, out var num)
|
||||
? num
|
||||
: call.Id;
|
||||
|
||||
var featureNumber =
|
||||
featureIndex == 0 ? _config.FeatureLineNumberStart : 1000 + featureIndex + 1;
|
||||
|
||||
// Shift the local origin to the hole center via G52 (manual §1.52).
|
||||
// G52 does not move the nozzle, so the sub-program's first rapid
|
||||
// (the lead-in to the pierce point) takes the tool straight from the
|
||||
// previous feature's end to pierce. The hole sub-program is authored
|
||||
// in hole-local coordinates and resolves to `hole + local` under the
|
||||
// shift. See docs/cincinnati-post-output.md for the full bracket.
|
||||
var sb = new StringBuilder();
|
||||
if (_config.UseLineNumbers)
|
||||
sb.Append($"N{featureNumber} ");
|
||||
sb.Append($"G52 X{_fmt.FormatCoord(call.Offset.X)} Y{_fmt.FormatCoord(call.Offset.Y)}");
|
||||
w.WriteLine(sb.ToString());
|
||||
|
||||
w.WriteLine($"M98 P{postSubNum}");
|
||||
|
||||
// Cancel the local shift (manual §1.52).
|
||||
w.WriteLine("G52 X0 Y0");
|
||||
|
||||
if (!isLastFeature)
|
||||
w.WriteLine("M47");
|
||||
}
|
||||
|
||||
private void WritePartsInline(
|
||||
TextWriter w,
|
||||
List<Part> allParts,
|
||||
string cutLibrary,
|
||||
string etchLibrary,
|
||||
double sheetDiagonal,
|
||||
double plateWidth,
|
||||
double plateLength,
|
||||
Dictionary<(int drawingId, string varName), int> userVarMapping
|
||||
)
|
||||
{
|
||||
// Split and classify features, ordering etch before cut per part
|
||||
var features = new List<(Part part, List<ICode> codes, bool isEtch)>();
|
||||
foreach (var part in allParts)
|
||||
{
|
||||
var partFeatures = FeatureUtils.SplitAndClassify(part);
|
||||
foreach (var (codes, isEtch) in partFeatures)
|
||||
features.Add((part, codes, isEtch));
|
||||
}
|
||||
|
||||
// Emit features
|
||||
var lastPartName = "";
|
||||
for (var i = 0; i < features.Count; i++)
|
||||
{
|
||||
var (part, codes, isEtch) = features[i];
|
||||
var partName = part.BaseDrawing.Name;
|
||||
var isFirstFeatureOfPart = partName != lastPartName;
|
||||
var isSafetyHeadraise = partName != lastPartName && lastPartName != "";
|
||||
var isLastFeature = i == features.Count - 1;
|
||||
|
||||
// SubProgramCall features are emitted as M98 hole calls
|
||||
if (codes.Count == 1 && codes[0] is SubProgramCall holeCall)
|
||||
{
|
||||
WriteHoleSubprogramCall(w, holeCall, i, isLastFeature);
|
||||
lastPartName = partName;
|
||||
continue;
|
||||
}
|
||||
|
||||
var featureNumber = i == 0 ? _config.FeatureLineNumberStart : 1000 + i + 1;
|
||||
|
||||
var cutDistance = FeatureUtils.ComputeCutDistance(codes);
|
||||
|
||||
var ctx = new FeatureContext
|
||||
{
|
||||
Codes = codes,
|
||||
FeatureNumber = featureNumber,
|
||||
PartName = partName,
|
||||
IsFirstFeatureOfPart = isFirstFeatureOfPart,
|
||||
IsLastFeatureOnSheet = isLastFeature,
|
||||
IsSafetyHeadraise = isSafetyHeadraise,
|
||||
IsExteriorFeature = false,
|
||||
IsEtch = isEtch,
|
||||
LibraryFile = isEtch ? etchLibrary : cutLibrary,
|
||||
CutDistance = cutDistance,
|
||||
SheetDiagonal = sheetDiagonal,
|
||||
PartLocation = part.Location,
|
||||
UserVariableMapping = userVarMapping,
|
||||
DrawingId = part.BaseDrawing.Id,
|
||||
IsCutOff = part.BaseDrawing.IsCutOff,
|
||||
PlateWidth = plateWidth,
|
||||
PlateLength = plateLength,
|
||||
};
|
||||
|
||||
_featureWriter.Write(w, ctx);
|
||||
lastPartName = partName;
|
||||
}
|
||||
}
|
||||
}
|
||||
@@ -0,0 +1,25 @@
|
||||
namespace OpenNest.Posts.Cincinnati
|
||||
{
|
||||
public sealed class CoordinateFormatter
|
||||
{
|
||||
private readonly int _accuracy;
|
||||
private readonly string _format;
|
||||
|
||||
public CoordinateFormatter(int accuracy)
|
||||
{
|
||||
_accuracy = accuracy;
|
||||
_format = "0." + new string('#', accuracy);
|
||||
}
|
||||
|
||||
public string FormatCoord(double value)
|
||||
{
|
||||
return System
|
||||
.Math.Round(value, _accuracy)
|
||||
.ToString(_format, System.Globalization.CultureInfo.InvariantCulture);
|
||||
}
|
||||
|
||||
public static string Comment(string text) => $"( {text} )";
|
||||
|
||||
public static string InlineComment(string text) => $"({text})";
|
||||
}
|
||||
}
|
||||
@@ -0,0 +1,193 @@
|
||||
using System.Collections.Generic;
|
||||
using OpenNest.CNC;
|
||||
using OpenNest.Geometry;
|
||||
using OpenNest.Math;
|
||||
|
||||
namespace OpenNest.Posts.Cincinnati;
|
||||
|
||||
/// <summary>
|
||||
/// Shared utilities for splitting CNC programs into features and classifying them.
|
||||
/// </summary>
|
||||
public static class FeatureUtils
|
||||
{
|
||||
/// <summary>
|
||||
/// Splits a flat list of codes into feature groups, breaking on rapid moves.
|
||||
/// Each feature starts with a rapid move followed by cutting/etching moves.
|
||||
/// </summary>
|
||||
public static List<List<ICode>> SplitByRapids(List<ICode> codes)
|
||||
{
|
||||
var features = new List<List<ICode>>();
|
||||
List<ICode> current = null;
|
||||
|
||||
foreach (var code in codes)
|
||||
{
|
||||
if (code is SubProgramCall)
|
||||
{
|
||||
// Flush any pending feature
|
||||
if (current != null)
|
||||
features.Add(current);
|
||||
// SubProgramCall is its own feature
|
||||
features.Add(new List<ICode> { code });
|
||||
current = null;
|
||||
}
|
||||
else if (code is RapidMove)
|
||||
{
|
||||
if (current != null)
|
||||
features.Add(current);
|
||||
current = new List<ICode> { code };
|
||||
}
|
||||
else
|
||||
{
|
||||
current ??= new List<ICode>();
|
||||
current.Add(code);
|
||||
}
|
||||
}
|
||||
|
||||
if (current != null && current.Count > 0)
|
||||
features.Add(current);
|
||||
|
||||
return features;
|
||||
}
|
||||
|
||||
/// <summary>
|
||||
/// Classifies features as etch or cut and orders etch features before cut features.
|
||||
/// </summary>
|
||||
public static List<(List<ICode> codes, bool isEtch)> ClassifyAndOrder(
|
||||
List<List<ICode>> features
|
||||
)
|
||||
{
|
||||
var result = new List<(List<ICode>, bool)>();
|
||||
var etch = new List<List<ICode>>();
|
||||
var cut = new List<List<ICode>>();
|
||||
|
||||
foreach (var f in features)
|
||||
{
|
||||
if (IsEtch(f))
|
||||
etch.Add(f);
|
||||
else
|
||||
cut.Add(f);
|
||||
}
|
||||
|
||||
foreach (var f in etch)
|
||||
result.Add((f, true));
|
||||
foreach (var f in cut)
|
||||
result.Add((f, false));
|
||||
|
||||
return result;
|
||||
}
|
||||
|
||||
/// <summary>
|
||||
/// Splits a part's program into features by rapids, classifies each as etch or cut,
|
||||
/// and orders etch features before cut features.
|
||||
/// </summary>
|
||||
public static List<(List<ICode> codes, bool isEtch)> SplitAndClassify(Part part)
|
||||
{
|
||||
part.Program.Mode = Mode.Absolute;
|
||||
var codes = part.Program.Codes;
|
||||
|
||||
// If no leading rapid, the first contour segment would be lost because
|
||||
// the feature writer pierces at the first motion endpoint. Insert a
|
||||
// synthetic rapid at the contour's return point to preserve closure.
|
||||
if (codes.Count > 0 && codes[0] is not RapidMove)
|
||||
{
|
||||
for (var i = codes.Count - 1; i >= 0; i--)
|
||||
{
|
||||
if (codes[i] is Motion lastMotion)
|
||||
{
|
||||
var withRapid = new List<ICode>(codes.Count + 1);
|
||||
withRapid.Add(new RapidMove(lastMotion.EndPoint));
|
||||
withRapid.AddRange(codes);
|
||||
codes = withRapid;
|
||||
break;
|
||||
}
|
||||
}
|
||||
}
|
||||
|
||||
return ClassifyAndOrder(SplitByRapids(codes));
|
||||
}
|
||||
|
||||
/// <summary>
|
||||
/// Returns true if any non-rapid move in the feature has LayerType.Scribe.
|
||||
/// </summary>
|
||||
public static bool IsEtch(List<ICode> codes)
|
||||
{
|
||||
foreach (var code in codes)
|
||||
{
|
||||
if (code is LinearMove linear && linear.Layer == LayerType.Scribe)
|
||||
return true;
|
||||
if (code is ArcMove arc && arc.Layer == LayerType.Scribe)
|
||||
return true;
|
||||
}
|
||||
return false;
|
||||
}
|
||||
|
||||
/// <summary>
|
||||
/// Computes the total cut distance of a feature by summing segment lengths.
|
||||
/// </summary>
|
||||
public static double ComputeCutDistance(List<ICode> codes)
|
||||
{
|
||||
var distance = 0.0;
|
||||
var currentPos = Vector.Zero;
|
||||
|
||||
foreach (var code in codes)
|
||||
{
|
||||
if (code is RapidMove rapid)
|
||||
currentPos = rapid.EndPoint;
|
||||
else if (code is LinearMove linear)
|
||||
{
|
||||
distance += currentPos.DistanceTo(linear.EndPoint);
|
||||
currentPos = linear.EndPoint;
|
||||
}
|
||||
else if (code is ArcMove arc)
|
||||
{
|
||||
distance += ComputeArcLength(currentPos, arc);
|
||||
currentPos = arc.EndPoint;
|
||||
}
|
||||
}
|
||||
|
||||
return distance;
|
||||
}
|
||||
|
||||
/// <summary>
|
||||
/// Computes the arc length from the current position through an arc move.
|
||||
/// Uses radius * sweep angle instead of chord length.
|
||||
/// </summary>
|
||||
public static double ComputeArcLength(Vector startPos, ArcMove arc)
|
||||
{
|
||||
var radius = startPos.DistanceTo(arc.CenterPoint);
|
||||
if (radius < Tolerance.Epsilon)
|
||||
return 0.0;
|
||||
|
||||
// Full circle: start ≈ end
|
||||
if (
|
||||
Tolerance.IsEqualTo(startPos.X, arc.EndPoint.X)
|
||||
&& Tolerance.IsEqualTo(startPos.Y, arc.EndPoint.Y)
|
||||
)
|
||||
return 2.0 * System.Math.PI * radius;
|
||||
|
||||
var startAngle = System.Math.Atan2(
|
||||
startPos.Y - arc.CenterPoint.Y,
|
||||
startPos.X - arc.CenterPoint.X
|
||||
);
|
||||
var endAngle = System.Math.Atan2(
|
||||
arc.EndPoint.Y - arc.CenterPoint.Y,
|
||||
arc.EndPoint.X - arc.CenterPoint.X
|
||||
);
|
||||
|
||||
double sweep;
|
||||
if (arc.Rotation == RotationType.CW)
|
||||
{
|
||||
sweep = startAngle - endAngle;
|
||||
if (sweep <= 0)
|
||||
sweep += 2.0 * System.Math.PI;
|
||||
}
|
||||
else
|
||||
{
|
||||
sweep = endAngle - startAngle;
|
||||
if (sweep <= 0)
|
||||
sweep += 2.0 * System.Math.PI;
|
||||
}
|
||||
|
||||
return radius * sweep;
|
||||
}
|
||||
}
|
||||
@@ -0,0 +1,33 @@
|
||||
using System;
|
||||
using System.Collections.Generic;
|
||||
using System.ComponentModel;
|
||||
using System.Linq;
|
||||
|
||||
namespace OpenNest.Posts.Cincinnati
|
||||
{
|
||||
public sealed class MaterialLibraryNameConverter : StringConverter
|
||||
{
|
||||
public override bool GetStandardValuesSupported(ITypeDescriptorContext context) => true;
|
||||
|
||||
public override bool GetStandardValuesExclusive(ITypeDescriptorContext context) => false;
|
||||
|
||||
public override StandardValuesCollection GetStandardValues(ITypeDescriptorContext context)
|
||||
{
|
||||
var config = context?.Instance as CincinnatiPostConfig;
|
||||
var names = new List<string> { "" };
|
||||
|
||||
if (config?.MaterialLibraries != null)
|
||||
{
|
||||
names.AddRange(
|
||||
config
|
||||
.MaterialLibraries.Select(e => e.Library)
|
||||
.Where(s => !string.IsNullOrWhiteSpace(s))
|
||||
.Distinct(StringComparer.OrdinalIgnoreCase)
|
||||
.OrderBy(s => s, StringComparer.OrdinalIgnoreCase)
|
||||
);
|
||||
}
|
||||
|
||||
return new StandardValuesCollection(names);
|
||||
}
|
||||
}
|
||||
}
|
||||
@@ -0,0 +1,60 @@
|
||||
using System;
|
||||
using System.Collections.Generic;
|
||||
using System.Linq;
|
||||
|
||||
namespace OpenNest.Posts.Cincinnati;
|
||||
|
||||
public sealed class MaterialLibraryResolver
|
||||
{
|
||||
private const double ThicknessTolerance = 0.001;
|
||||
|
||||
private readonly List<MaterialLibraryEntry> _materialLibraries;
|
||||
private readonly List<EtchLibraryEntry> _etchLibraries;
|
||||
private readonly string _selectedLibrary;
|
||||
|
||||
public MaterialLibraryResolver(CincinnatiPostConfig config)
|
||||
{
|
||||
_materialLibraries = config.MaterialLibraries ?? new List<MaterialLibraryEntry>();
|
||||
_etchLibraries = config.EtchLibraries ?? new List<EtchLibraryEntry>();
|
||||
_selectedLibrary = config.SelectedLibrary ?? "";
|
||||
}
|
||||
|
||||
public string ResolveCutLibrary(string materialName, double thickness, string gas)
|
||||
{
|
||||
if (!string.IsNullOrEmpty(_selectedLibrary))
|
||||
return EnsureLibExtension(_selectedLibrary);
|
||||
|
||||
var entry = _materialLibraries.FirstOrDefault(e =>
|
||||
string.Equals(e.Material, materialName, StringComparison.OrdinalIgnoreCase)
|
||||
&& System.Math.Abs(e.Thickness - thickness) <= ThicknessTolerance
|
||||
&& string.Equals(e.Gas, gas, StringComparison.OrdinalIgnoreCase)
|
||||
);
|
||||
|
||||
return EnsureLibExtension(entry?.Library ?? "");
|
||||
}
|
||||
|
||||
public string ResolveEtchLibrary(string gas)
|
||||
{
|
||||
var entry = _etchLibraries.FirstOrDefault(e =>
|
||||
string.Equals(e.Gas, gas, StringComparison.OrdinalIgnoreCase)
|
||||
);
|
||||
|
||||
return EnsureLibExtension(entry?.Library ?? "");
|
||||
}
|
||||
|
||||
private static string EnsureLibExtension(string library)
|
||||
{
|
||||
if (string.IsNullOrEmpty(library))
|
||||
return library;
|
||||
|
||||
if (!library.EndsWith(".lib", StringComparison.OrdinalIgnoreCase))
|
||||
return library + ".lib";
|
||||
|
||||
return library;
|
||||
}
|
||||
|
||||
public static string ResolveGas(Nest nest, CincinnatiPostConfig config)
|
||||
{
|
||||
return !string.IsNullOrEmpty(nest.AssistGas) ? nest.AssistGas : config.DefaultAssistGas;
|
||||
}
|
||||
}
|
||||
@@ -0,0 +1,24 @@
|
||||
<Project Sdk="Microsoft.NET.Sdk">
|
||||
<PropertyGroup>
|
||||
<TargetFramework>net8.0</TargetFramework>
|
||||
<RootNamespace>OpenNest.Posts.Cincinnati</RootNamespace>
|
||||
</PropertyGroup>
|
||||
<ItemGroup>
|
||||
<ProjectReference Include="..\..\OpenNest.Core\OpenNest.Core.csproj" />
|
||||
</ItemGroup>
|
||||
<ItemGroup>
|
||||
<None Update="OpenNest.Posts.Cincinnati.json">
|
||||
<CopyToOutputDirectory>PreserveNewest</CopyToOutputDirectory>
|
||||
</None>
|
||||
</ItemGroup>
|
||||
<Target Name="CopyToPostsDir" AfterTargets="Build">
|
||||
<PropertyGroup>
|
||||
<PostsDir>..\..\OpenNest\bin\$(Configuration)\net8.0-windows\Posts\</PostsDir>
|
||||
<ConfigJson>$(MSBuildProjectDirectory)\OpenNest.Posts.Cincinnati.json</ConfigJson>
|
||||
<DeployedConfigJson>$(PostsDir)OpenNest.Posts.Cincinnati.json</DeployedConfigJson>
|
||||
</PropertyGroup>
|
||||
<MakeDir Directories="$(PostsDir)" />
|
||||
<Copy SourceFiles="$(TargetPath)" DestinationFolder="$(PostsDir)" SkipUnchangedFiles="true" ContinueOnError="true" />
|
||||
<Copy SourceFiles="$(ConfigJson)" DestinationFolder="$(PostsDir)" SkipUnchangedFiles="true" ContinueOnError="true" Condition="!Exists('$(DeployedConfigJson)')" />
|
||||
</Target>
|
||||
</Project>
|
||||
@@ -0,0 +1,163 @@
|
||||
{
|
||||
"ConfigurationName": "CL940",
|
||||
"PostedUnits": "Inches",
|
||||
"PostedAccuracy": 4,
|
||||
"UseLineNumbers": true,
|
||||
"FeatureLineNumberStart": 1,
|
||||
"UseSheetSubprograms": true,
|
||||
"SheetSubprogramStart": 101,
|
||||
"UsePartSubprograms": false,
|
||||
"PartSubprogramStart": 200,
|
||||
"VariableDeclarationSubprogram": 100,
|
||||
"CoordModeBetweenParts": "G92",
|
||||
"ProcessParameterMode": "LibraryFile",
|
||||
"DefaultAssistGas": "O2",
|
||||
"DefaultEtchGas": "N2",
|
||||
"UseExactStopMode": false,
|
||||
"UseSpeedGas": false,
|
||||
"UseAntiDive": true,
|
||||
"UseSmartRapids": false,
|
||||
"KerfCompensation": "ControllerSide",
|
||||
"DefaultKerfSide": "Left",
|
||||
"InteriorM47": "Always",
|
||||
"ExteriorM47": "Always",
|
||||
"M47OverrideDistanceThreshold": null,
|
||||
"SafetyHeadraiseDistance": 2000,
|
||||
"PalletExchange": "EndOfSheet",
|
||||
"LeadInFeedratePercent": 0.5,
|
||||
"LeadInArcLine2FeedratePercent": 0.5,
|
||||
"LeadOutFeedratePercent": 0.5,
|
||||
"CircleFeedrateMultiplier": 0.8,
|
||||
"ArcFeedrate": "None",
|
||||
"ArcFeedrateRanges": [
|
||||
{ "MaxRadius": 0.125, "FeedratePercent": 0.25, "VariableNumber": 123 },
|
||||
{ "MaxRadius": 0.75, "FeedratePercent": 0.5, "VariableNumber": 124 },
|
||||
{ "MaxRadius": 4.5, "FeedratePercent": 0.8, "VariableNumber": 125 }
|
||||
],
|
||||
"UserVariableStart": 200,
|
||||
"SheetWidthVariable": 110,
|
||||
"SheetLengthVariable": 111,
|
||||
"MaterialLibraries": [
|
||||
{ "Material": "Aluminum", "Thickness": 0.032, "Gas": "AIR", "Library": "AL032AIR" },
|
||||
{ "Material": "Aluminum", "Thickness": 0.032, "Gas": "N2", "Library": "AL032N2" },
|
||||
{ "Material": "Aluminum", "Thickness": 0.032, "Gas": "O2", "Library": "AL032O2" },
|
||||
{ "Material": "Aluminum", "Thickness": 0.050, "Gas": "AIR", "Library": "AL050AIR" },
|
||||
{ "Material": "Aluminum", "Thickness": 0.050, "Gas": "N2", "Library": "AL050N2" },
|
||||
{ "Material": "Aluminum", "Thickness": 0.050, "Gas": "O2", "Library": "AL050O2" },
|
||||
{ "Material": "Aluminum", "Thickness": 0.063, "Gas": "AIR", "Library": "AL063AIR" },
|
||||
{ "Material": "Aluminum", "Thickness": 0.063, "Gas": "N2", "Library": "AL063N2" },
|
||||
{ "Material": "Aluminum", "Thickness": 0.063, "Gas": "O2", "Library": "AL063O2" },
|
||||
{ "Material": "Aluminum", "Thickness": 0.080, "Gas": "AIR", "Library": "AL080AIR" },
|
||||
{ "Material": "Aluminum", "Thickness": 0.080, "Gas": "N2", "Library": "AL080N2" },
|
||||
{ "Material": "Aluminum", "Thickness": 0.080, "Gas": "O2", "Library": "AL080O2" },
|
||||
{ "Material": "Aluminum", "Thickness": 0.090, "Gas": "AIR", "Library": "AL090AIR" },
|
||||
{ "Material": "Aluminum", "Thickness": 0.090, "Gas": "N2", "Library": "AL090N2" },
|
||||
{ "Material": "Aluminum", "Thickness": 0.090, "Gas": "O2", "Library": "AL090O2" },
|
||||
{ "Material": "Aluminum", "Thickness": 0.100, "Gas": "AIR", "Library": "AL100AIR" },
|
||||
{ "Material": "Aluminum", "Thickness": 0.100, "Gas": "N2", "Library": "AL100N2" },
|
||||
{ "Material": "Aluminum", "Thickness": 0.100, "Gas": "O2", "Library": "AL100O2" },
|
||||
{ "Material": "Aluminum", "Thickness": 0.125, "Gas": "AIR", "Library": "AL125AIR" },
|
||||
{ "Material": "Aluminum", "Thickness": 0.125, "Gas": "N2", "Library": "AL125N2" },
|
||||
{ "Material": "Aluminum", "Thickness": 0.125, "Gas": "O2", "Library": "AL125O2" },
|
||||
{ "Material": "Aluminum", "Thickness": 0.190, "Gas": "AIR", "Library": "AL190AIR" },
|
||||
{ "Material": "Aluminum", "Thickness": 0.190, "Gas": "N2", "Library": "AL190N2" },
|
||||
{ "Material": "Aluminum", "Thickness": 0.190, "Gas": "O2", "Library": "AL190O2" },
|
||||
{ "Material": "Aluminum", "Thickness": 0.250, "Gas": "AIR", "Library": "AL250AIR" },
|
||||
{ "Material": "Aluminum", "Thickness": 0.250, "Gas": "N2", "Library": "AL250N2" },
|
||||
{ "Material": "Aluminum", "Thickness": 0.250, "Gas": "O2", "Library": "AL250O2" },
|
||||
{ "Material": "Aluminum", "Thickness": 0.375, "Gas": "AIR", "Library": "AL375AIR" },
|
||||
{ "Material": "Aluminum", "Thickness": 0.375, "Gas": "N2", "Library": "AL375N2" },
|
||||
{ "Material": "Aluminum", "Thickness": 0.375, "Gas": "O2", "Library": "AL375O2" },
|
||||
{ "Material": "Aluminum", "Thickness": 0.500, "Gas": "AIR", "Library": "AL500AIR" },
|
||||
{ "Material": "Aluminum", "Thickness": 0.500, "Gas": "N2", "Library": "AL500N2" },
|
||||
{ "Material": "Aluminum", "Thickness": 0.500, "Gas": "O2", "Library": "AL500O2" },
|
||||
{ "Material": "Aluminum", "Thickness": 0.625, "Gas": "N2", "Library": "AL625N2" },
|
||||
{ "Material": "Aluminum", "Thickness": 0.750, "Gas": "AIR", "Library": "AL750AIR" },
|
||||
{ "Material": "Aluminum", "Thickness": 0.750, "Gas": "N2", "Library": "AL750N2" },
|
||||
{ "Material": "Aluminum", "Thickness": 0.750, "Gas": "O2", "Library": "AL750O2" },
|
||||
{ "Material": "Aluminum", "Thickness": 1.000, "Gas": "AIR", "Library": "AL1000AIR" },
|
||||
{ "Material": "Aluminum", "Thickness": 1.000, "Gas": "N2", "Library": "AL1000N2" },
|
||||
|
||||
{ "Material": "Galvanized Steel", "Thickness": 0.135, "Gas": "N2", "Library": "GALV135N2" },
|
||||
{ "Material": "Galvanized Steel", "Thickness": 0.188, "Gas": "N2", "Library": "GALV188N2" },
|
||||
|
||||
{ "Material": "Carbon Steel", "Thickness": 0.036, "Gas": "AIR", "Library": "MS036AIR" },
|
||||
{ "Material": "Carbon Steel", "Thickness": 0.036, "Gas": "N2", "Library": "MS036N2" },
|
||||
{ "Material": "Carbon Steel", "Thickness": 0.048, "Gas": "AIR", "Library": "MS048AIR" },
|
||||
{ "Material": "Carbon Steel", "Thickness": 0.048, "Gas": "N2", "Library": "MS048N2" },
|
||||
{ "Material": "Carbon Steel", "Thickness": 0.060, "Gas": "AIR", "Library": "MS060AIR" },
|
||||
{ "Material": "Carbon Steel", "Thickness": 0.060, "Gas": "N2", "Library": "MS060N2" },
|
||||
{ "Material": "Carbon Steel", "Thickness": 0.075, "Gas": "AIR", "Library": "MS075AIR" },
|
||||
{ "Material": "Carbon Steel", "Thickness": 0.075, "Gas": "N2", "Library": "MS075N2" },
|
||||
{ "Material": "Carbon Steel", "Thickness": 0.075, "Gas": "N2", "Library": "MS075N2FE" },
|
||||
{ "Material": "Carbon Steel", "Thickness": 0.090, "Gas": "N2", "Library": "MS090N2" },
|
||||
{ "Material": "Carbon Steel", "Thickness": 0.105, "Gas": "AIR", "Library": "MS105AIR" },
|
||||
{ "Material": "Carbon Steel", "Thickness": 0.105, "Gas": "N2", "Library": "MS105N2" },
|
||||
{ "Material": "Carbon Steel", "Thickness": 0.120, "Gas": "AIR", "Library": "MS120AIR" },
|
||||
{ "Material": "Carbon Steel", "Thickness": 0.120, "Gas": "N2", "Library": "MS120N2" },
|
||||
{ "Material": "Carbon Steel", "Thickness": 0.120, "Gas": "N2", "Library": "MS120N2FE" },
|
||||
{ "Material": "Carbon Steel", "Thickness": 0.135, "Gas": "AIR", "Library": "MS135AIR" },
|
||||
{ "Material": "Carbon Steel", "Thickness": 0.135, "Gas": "N2", "Library": "MS135N2" },
|
||||
{ "Material": "Carbon Steel", "Thickness": 0.135, "Gas": "N2", "Library": "MS135N2FE" },
|
||||
{ "Material": "Carbon Steel", "Thickness": 0.135, "Gas": "N2", "Library": "MS135N2Panel" },
|
||||
{ "Material": "Carbon Steel", "Thickness": 0.188, "Gas": "AIR", "Library": "MS188AIR" },
|
||||
{ "Material": "Carbon Steel", "Thickness": 0.188, "Gas": "N2", "Library": "MS188N2" },
|
||||
{ "Material": "Carbon Steel", "Thickness": 0.188, "Gas": "N2", "Library": "MS188N2FLOORPLATE" },
|
||||
{ "Material": "Carbon Steel", "Thickness": 0.188, "Gas": "O2", "Library": "MS188O2" },
|
||||
{ "Material": "Carbon Steel", "Thickness": 0.250, "Gas": "AIR", "Library": "MS250AIR" },
|
||||
{ "Material": "Carbon Steel", "Thickness": 0.250, "Gas": "N2", "Library": "MS250N2" },
|
||||
{ "Material": "Carbon Steel", "Thickness": 0.250, "Gas": "N2", "Library": "MS250N2FLOORPLATE" },
|
||||
{ "Material": "Carbon Steel", "Thickness": 0.250, "Gas": "O2", "Library": "MS250O2" },
|
||||
{ "Material": "Carbon Steel", "Thickness": 0.313, "Gas": "O2", "Library": "MS313O2" },
|
||||
{ "Material": "Carbon Steel", "Thickness": 0.375, "Gas": "O2", "Library": "MS375O2" },
|
||||
{ "Material": "Carbon Steel", "Thickness": 0.500, "Gas": "N2", "Library": "MS500N2" },
|
||||
{ "Material": "Carbon Steel", "Thickness": 0.500, "Gas": "O2", "Library": "MS500O2" },
|
||||
{ "Material": "Carbon Steel", "Thickness": 0.625, "Gas": "O2", "Library": "MS625O2" },
|
||||
{ "Material": "Carbon Steel", "Thickness": 0.750, "Gas": "O2", "Library": "MS750O2" },
|
||||
{ "Material": "Carbon Steel", "Thickness": 1.000, "Gas": "O2", "Library": "MS1000O2" },
|
||||
|
||||
{ "Material": "Stainless Steel", "Thickness": 0.036, "Gas": "AIR", "Library": "SS036AIR" },
|
||||
{ "Material": "Stainless Steel", "Thickness": 0.036, "Gas": "N2", "Library": "SS036N2" },
|
||||
{ "Material": "Stainless Steel", "Thickness": 0.048, "Gas": "AIR", "Library": "SS048AIR" },
|
||||
{ "Material": "Stainless Steel", "Thickness": 0.048, "Gas": "N2", "Library": "SS048N2" },
|
||||
{ "Material": "Stainless Steel", "Thickness": 0.060, "Gas": "AIR", "Library": "SS060AIR" },
|
||||
{ "Material": "Stainless Steel", "Thickness": 0.060, "Gas": "N2", "Library": "SS060N2" },
|
||||
{ "Material": "Stainless Steel", "Thickness": 0.075, "Gas": "AIR", "Library": "SS075AIR" },
|
||||
{ "Material": "Stainless Steel", "Thickness": 0.075, "Gas": "N2", "Library": "SS075N2" },
|
||||
{ "Material": "Stainless Steel", "Thickness": 0.075, "Gas": "N2", "Library": "SS075N2FE" },
|
||||
{ "Material": "Stainless Steel", "Thickness": 0.105, "Gas": "AIR", "Library": "SS105AIR" },
|
||||
{ "Material": "Stainless Steel", "Thickness": 0.105, "Gas": "N2", "Library": "SS105N2" },
|
||||
{ "Material": "Stainless Steel", "Thickness": 0.105, "Gas": "N2", "Library": "SS105N2FE" },
|
||||
{ "Material": "Stainless Steel", "Thickness": 0.120, "Gas": "AIR", "Library": "SS120AIR" },
|
||||
{ "Material": "Stainless Steel", "Thickness": 0.120, "Gas": "N2", "Library": "SS120N2" },
|
||||
{ "Material": "Stainless Steel", "Thickness": 0.120, "Gas": "N2", "Library": "SS120N2FE" },
|
||||
{ "Material": "Stainless Steel", "Thickness": 0.135, "Gas": "AIR", "Library": "SS135AIR" },
|
||||
{ "Material": "Stainless Steel", "Thickness": 0.135, "Gas": "N2", "Library": "SS135N2" },
|
||||
{ "Material": "Stainless Steel", "Thickness": 0.135, "Gas": "N2", "Library": "SS135N2FE" },
|
||||
{ "Material": "Stainless Steel", "Thickness": 0.188, "Gas": "AIR", "Library": "SS188AIR" },
|
||||
{ "Material": "Stainless Steel", "Thickness": 0.188, "Gas": "N2", "Library": "SS188N2" },
|
||||
{ "Material": "Stainless Steel", "Thickness": 0.250, "Gas": "AIR", "Library": "SS250AIR" },
|
||||
{ "Material": "Stainless Steel", "Thickness": 0.250, "Gas": "N2", "Library": "SS250N2" },
|
||||
{ "Material": "Stainless Steel", "Thickness": 0.313, "Gas": "N2", "Library": "SS313N2" },
|
||||
{ "Material": "Stainless Steel", "Thickness": 0.375, "Gas": "AIR", "Library": "SS375AIR" },
|
||||
{ "Material": "Stainless Steel", "Thickness": 0.375, "Gas": "N2", "Library": "SS375N2" },
|
||||
{ "Material": "Stainless Steel", "Thickness": 0.500, "Gas": "AIR", "Library": "SS500AIR" },
|
||||
{ "Material": "Stainless Steel", "Thickness": 0.500, "Gas": "N2", "Library": "SS500N2" },
|
||||
{ "Material": "Stainless Steel", "Thickness": 0.625, "Gas": "N2", "Library": "SS625N2" },
|
||||
{ "Material": "Stainless Steel", "Thickness": 0.750, "Gas": "AIR", "Library": "SS750AIR" },
|
||||
{ "Material": "Stainless Steel", "Thickness": 0.750, "Gas": "N2", "Library": "SS750N2" },
|
||||
{ "Material": "Stainless Steel", "Thickness": 1.000, "Gas": "AIR", "Library": "SS1000AIR" },
|
||||
{ "Material": "Stainless Steel", "Thickness": 1.000, "Gas": "N2", "Library": "SS1000N2" },
|
||||
|
||||
{ "Material": "Phenolic", "Thickness": 0.0, "Gas": "", "Library": "Phenolic" },
|
||||
{ "Material": "Gasket", "Thickness": 0.250, "Gas": "N2", "Library": "GASKET250N2" }
|
||||
],
|
||||
"EtchLibraries": [
|
||||
{ "Gas": "AIR", "Library": "EtchAIR" },
|
||||
{ "Gas": "N2", "Library": "EtchN2" },
|
||||
{ "Gas": "N2", "Library": "EtchN2_fast" },
|
||||
{ "Gas": "N2", "Library": "Etchn2_no_mark_pvc" },
|
||||
{ "Gas": "O2", "Library": "EtchO2" },
|
||||
{ "Gas": "O2", "Library": "ETCHO2FINE" }
|
||||
]
|
||||
}
|
||||
@@ -0,0 +1,33 @@
|
||||
namespace OpenNest.Posts.Cincinnati
|
||||
{
|
||||
public sealed class SpeedClassifier
|
||||
{
|
||||
public double FastThreshold { get; set; } = 0.5;
|
||||
public double SlowThreshold { get; set; } = 0.1;
|
||||
|
||||
public string Classify(double contourLength, double sheetDiagonal)
|
||||
{
|
||||
var ratio = contourLength / sheetDiagonal;
|
||||
if (ratio >= FastThreshold)
|
||||
return "FAST";
|
||||
if (ratio <= SlowThreshold)
|
||||
return "SLOW";
|
||||
return "MEDIUM";
|
||||
}
|
||||
|
||||
public string FormatCutDist(double contourLength, double sheetDiagonal)
|
||||
{
|
||||
return $"CutDist={FormatValue(contourLength)}/{FormatValue(sheetDiagonal)}";
|
||||
}
|
||||
|
||||
private static string FormatValue(double value)
|
||||
{
|
||||
// Cincinnati convention: no leading zero for values < 1 (e.g., ".8702" not "0.8702")
|
||||
var rounded = System.Math.Round(value, 4);
|
||||
var str = rounded.ToString("0.####", System.Globalization.CultureInfo.InvariantCulture);
|
||||
if (rounded > 0 && rounded < 1 && str.StartsWith("0."))
|
||||
return str.Substring(1);
|
||||
return str;
|
||||
}
|
||||
}
|
||||
}
|
||||
Reference in New Issue
Block a user