Add Gravograph IS post processor

This commit is contained in:
2026-05-23 12:40:53 -04:00
parent 86582d28c3
commit 987a5e25bc
15 changed files with 1791 additions and 0 deletions
+266
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using System;
using System.ComponentModel;
using System.Diagnostics;
using System.IO;
using System.IO.Ports;
using System.Runtime.InteropServices;
using System.Threading;
using Microsoft.Win32.SafeHandles;
if (args.Length < 2)
{
Console.Error.WriteLine("Usage:");
Console.Error.WriteLine(" StreamGravographJob <file.prn> <COMx> [chunk=256] [flow=rtscts|xonxoff|none]");
Console.Error.WriteLine(" StreamGravographJob --gen <name> <outfile.prn> # name: testA | testB | miniB | miniSquare");
Console.Error.WriteLine(" StreamGravographJob --inspect-nest <file.nest>");
Console.Error.WriteLine(" StreamGravographJob --from-nest <file.nest> <outfile.prn>");
return 2;
}
// Inspect a .nest file: extract polylines via the post-processor pipeline and
// report dimensions / bounding box / pen-up travel — no bytes written.
if (args[0] == "--inspect-nest")
{
if (args.Length < 2) { Console.Error.WriteLine("--inspect-nest requires <file.nest>"); return 2; }
var nestPath = args[1];
if (!File.Exists(nestPath)) { Console.Error.WriteLine($"Not found: {nestPath}"); return 3; }
using var fs = new FileStream(nestPath, FileMode.Open, FileAccess.Read);
var reader = new OpenNest.IO.NestReader(fs);
var nest = reader.Read();
Console.WriteLine($"Nest: {nest.Name}");
Console.WriteLine($"Units: {nest.Units}");
Console.WriteLine($"Plates: {nest.Plates.Count}");
var plateIdx = 0;
foreach (var plate in nest.Plates)
{
plateIdx++;
Console.WriteLine($" Plate {plateIdx}: size={plate.Size.Length} x {plate.Size.Width}, quadrant={plate.Quadrant}, parts={plate.Parts.Count}");
}
var polylines = new OpenNest.Posts.GravographIS.NestPolylineExtractor().Extract(nest);
if (polylines.Count == 0)
{
Console.WriteLine("No polylines extracted.");
return 0;
}
double minX = double.PositiveInfinity, minY = double.PositiveInfinity;
double maxX = double.NegativeInfinity, maxY = double.NegativeInfinity;
int totalPts = 0;
foreach (var p in polylines)
{
foreach (var v in p)
{
if (v.X < minX) minX = v.X;
if (v.X > maxX) maxX = v.X;
if (v.Y < minY) minY = v.Y;
if (v.Y > maxY) maxY = v.Y;
}
totalPts += p.Count;
}
Console.WriteLine($"Polylines: {polylines.Count}, total points: {totalPts}");
Console.WriteLine($"Bounding box (inches): X ∈ [{minX:F3}, {maxX:F3}] Y ∈ [{minY:F3}, {maxY:F3}]");
Console.WriteLine($"Extents: {maxX - minX:F3}\" × {maxY - minY:F3}\"");
// After running the pre-pass (stitch + reorder from origin) — what the writer will actually consume.
var prepared = OpenNest.Posts.GravographIS.PolylinePrePass.Prepare(polylines);
Console.WriteLine($"After stitch+reorder: {prepared.Count} polylines");
Console.WriteLine();
Console.WriteLine("--- Vertex dump (prepared, upper-left origin, with segment deltas) ---");
var pi = 0;
foreach (var poly in prepared)
{
pi++;
Console.WriteLine($"Polyline {pi}: {poly.Count} points");
var cumX = 0.0; var cumY = 0.0;
for (var i = 0; i < poly.Count; i++)
{
var v = poly[i];
if (i == 0)
{
Console.WriteLine($" [{i}] ({v.X,7:F3}, {v.Y,7:F3}) first DR travel from upper-left origin=({v.X,+7:F3}, {v.Y,+7:F3})");
}
else
{
var dx = v.X - poly[i - 1].X;
var dy = v.Y - poly[i - 1].Y;
cumX += dx;
cumY += dy;
Console.WriteLine($" [{i}] ({v.X,7:F3}, {v.Y,7:F3}) Δ=({dx,+7:F3}, {dy,+7:F3}) cum from origin=({cumX,+7:F3}, {cumY,+7:F3})");
}
}
}
return 0;
}
// Convert a .nest file to a .prn job via the full post-processor pipeline.
if (args[0] == "--from-nest")
{
if (args.Length < 3) { Console.Error.WriteLine("--from-nest requires <file.nest> <outfile.prn>"); return 2; }
var nestPath = args[1];
var outFile = args[2];
if (!File.Exists(nestPath)) { Console.Error.WriteLine($"Not found: {nestPath}"); return 3; }
using var fs = new FileStream(nestPath, FileMode.Open, FileAccess.Read);
var nest = new OpenNest.IO.NestReader(fs).Read();
var post = new OpenNest.Posts.GravographIS.GravographISPostProcessor();
post.Post(nest, outFile);
var size = new FileInfo(outFile).Length;
Console.WriteLine($"Wrote {size} bytes → {outFile}");
return 0;
}
// Generator mode: run the live writer to produce a captured-test file on disk.
if (args[0] == "--gen")
{
if (args.Length < 3) { Console.Error.WriteLine("--gen requires <name> <outfile>"); return 2; }
var preset = args[1];
var outFile = args[2];
var polylines = preset.ToLowerInvariant() switch
{
"testa" => new System.Collections.Generic.List<System.Collections.Generic.IReadOnlyList<OpenNest.Geometry.Vector>>
{
new[] { new OpenNest.Geometry.Vector(1, 1), new OpenNest.Geometry.Vector(1, 3) },
},
"testb" => new System.Collections.Generic.List<System.Collections.Generic.IReadOnlyList<OpenNest.Geometry.Vector>>
{
new[] { new OpenNest.Geometry.Vector(1, 1), new OpenNest.Geometry.Vector(1, 3) },
new[] { new OpenNest.Geometry.Vector(4, 1), new OpenNest.Geometry.Vector(4, 3) },
new[] { new OpenNest.Geometry.Vector(4, 5), new OpenNest.Geometry.Vector(4, 7) },
new[] { new OpenNest.Geometry.Vector(1, 5), new OpenNest.Geometry.Vector(1, 7) },
},
// Same 4-polyline topology as testB (vertical lines + diagonal PU travels between them),
// shrunk to a 0.5" × 1.5" footprint so it stays right near the operator-set work origin.
"minib" => new System.Collections.Generic.List<System.Collections.Generic.IReadOnlyList<OpenNest.Geometry.Vector>>
{
new[] { new OpenNest.Geometry.Vector(0, 0), new OpenNest.Geometry.Vector(0, 0.5) },
new[] { new OpenNest.Geometry.Vector(0.5, 0), new OpenNest.Geometry.Vector(0.5, 0.5) },
new[] { new OpenNest.Geometry.Vector(0.5, 1), new OpenNest.Geometry.Vector(0.5, 1.5) },
new[] { new OpenNest.Geometry.Vector(0, 1), new OpenNest.Geometry.Vector(0, 1.5) },
},
// Closed 0.5" square as a SINGLE polyline of 5 points → 4-segment PD packet.
// Exercises multi-segment PD (one FF FD 50 44 00 00 followed by 4 records,
// no intermediate lifts) and bi-directional motion (X+, Y+, X, Y).
// Returns the head to its starting point so no manual jog needed after.
"minisquare" => new System.Collections.Generic.List<System.Collections.Generic.IReadOnlyList<OpenNest.Geometry.Vector>>
{
new[]
{
new OpenNest.Geometry.Vector(0, 0),
new OpenNest.Geometry.Vector(0.5, 0),
new OpenNest.Geometry.Vector(0.5, 0.5),
new OpenNest.Geometry.Vector(0, 0.5),
new OpenNest.Geometry.Vector(0, 0),
},
},
_ => throw new ArgumentException($"Unknown preset '{preset}' (try testA, testB, miniB, or miniSquare)."),
};
using var outFs = new FileStream(outFile, FileMode.Create, FileAccess.Write);
new OpenNest.Posts.GravographIS.GravographISWriter().Write(polylines, outFs);
Console.WriteLine($"Wrote {new FileInfo(outFile).Length} bytes via live writer → {outFile}");
return 0;
}
var file = args[0];
var portName = args[1];
var chunk = args.Length > 2 ? int.Parse(args[2]) : 256;
var flowArg = args.Length > 3 ? args[3] : "rtscts";
var handshake = flowArg.ToLowerInvariant() switch
{
"rtscts" or "rts" or "cts" => Handshake.RequestToSend,
"xonxoff" or "xon" or "xoff" => Handshake.XOnXOff,
"none" => Handshake.None,
_ => throw new ArgumentException($"Unknown flow control '{flowArg}'."),
};
if (!File.Exists(file))
{
Console.Error.WriteLine($"File not found: {file}");
return 3;
}
var bytes = File.ReadAllBytes(file);
Console.WriteLine($"File: {file}");
Console.WriteLine($"Size: {bytes.Length} bytes");
Console.WriteLine($"Header: {BitConverter.ToString(bytes, 0, Math.Min(7, bytes.Length)).Replace('-', ' ')}");
var ports = SerialPort.GetPortNames();
Array.Sort(ports);
Console.WriteLine($"Available COM ports: {string.Join(", ", ports)}");
if (Array.IndexOf(ports, portName) < 0)
{
Console.Error.WriteLine($"{portName} not in available ports.");
return 4;
}
using var port = new SerialPort(portName, 9600, Parity.None, 8, StopBits.One)
{
Handshake = handshake,
WriteTimeout = 30000,
ReadTimeout = 30000,
WriteBufferSize = 4096,
DtrEnable = true,
};
// Probe with the same CreateFile flags SerialStream uses, in this same process,
// so we can tell SerialStream-specific failures apart from process-level access denials.
{
const uint GENERIC_RW = 0x80000000u | 0x40000000u;
const uint OPEN_EXISTING = 3;
const uint FILE_FLAG_OVERLAPPED = 0x40000000u;
var devName = @"\\.\" + portName;
var handle = NativeMethods.CreateFileW(devName, GENERIC_RW, 0, IntPtr.Zero, OPEN_EXISTING, FILE_FLAG_OVERLAPPED, IntPtr.Zero);
var err = Marshal.GetLastWin32Error();
if (handle.IsInvalid)
{
Console.WriteLine($"CreateFile(\"{devName}\", overlapped, exclusive) FAILED: win32={err} ({new Win32Exception(err).Message})");
}
else
{
Console.WriteLine($"CreateFile(\"{devName}\", overlapped, exclusive) OK — closing.");
handle.Close();
}
}
Console.WriteLine($"Opening {portName} 9600 8N1 handshake={handshake}...");
port.Open();
Console.WriteLine("Opened.");
var sw = Stopwatch.StartNew();
try
{
for (var i = 0; i < bytes.Length; i += chunk)
{
var n = Math.Min(chunk, bytes.Length - i);
port.Write(bytes, i, n);
}
try { port.BaseStream.Flush(); } catch { /* advisory */ }
Thread.Sleep(500);
}
finally
{
sw.Stop();
port.Close();
}
Console.WriteLine($"Sent {bytes.Length} bytes in {sw.ElapsedMilliseconds} ms. Port closed.");
return 0;
internal static class NativeMethods
{
[DllImport("kernel32.dll", SetLastError = true, CharSet = CharSet.Unicode, EntryPoint = "CreateFileW")]
internal static extern SafeFileHandle CreateFileW(
string lpFileName,
uint dwDesiredAccess,
uint dwShareMode,
IntPtr lpSecurityAttributes,
uint dwCreationDisposition,
uint dwFlagsAndAttributes,
IntPtr hTemplateFile);
}
@@ -0,0 +1,14 @@
<Project Sdk="Microsoft.NET.Sdk">
<PropertyGroup>
<OutputType>Exe</OutputType>
<TargetFramework>net8.0-windows</TargetFramework>
<Nullable>enable</Nullable>
<ImplicitUsings>enable</ImplicitUsings>
<RootNamespace>OpenNest.Tools.StreamGravographJob</RootNamespace>
</PropertyGroup>
<ItemGroup>
<PackageReference Include="System.IO.Ports" Version="8.0.0" />
<ProjectReference Include="..\..\OpenNest.Posts.GravographIS\OpenNest.Posts.GravographIS.csproj" />
<ProjectReference Include="..\..\OpenNest.IO\OpenNest.IO.csproj" />
</ItemGroup>
</Project>