Files
OpenNest-Engines/OpenNest.Engine.Astra/tests/AstraNestingEngineTests.cs
T
aj fc9e46cad3 feat(astra): add independent nesting engine and fix hole validation
Replace the Terra scaffold with an independent configuration-space contact placer and bounded stock-plan search. Include plugin tests, synthetic and DXF benchmark drivers, results, and deployment documentation.

Correct shared collision clipping and hole subtraction so curved-hole inserts validate consistently. Cover translated layouts, spacing violations, operand order, winding, and independent boolean-area comparisons.

Validation: 1,293 tests passed with 12 fixture skips; all 34 synthetic/generated and four DXF cases are valid and complete.
2026-09-24 00:14:36 -04:00

348 lines
16 KiB
C#

using OpenNest.CNC;
using OpenNest.Converters;
using OpenNest.Engine.Jobs;
using OpenNest.Engine.Jobs.Adapters;
using OpenNest.Geometry;
namespace OpenNest.Engine.Astra.Tests;
public class AstraNestingEngineTests
{
[Theory]
[InlineData(1)]
[InlineData(2)]
[InlineData(3)]
[InlineData(4)]
public void MixedPartsRespectBoundsSpacingRotationAndIdentity(int quadrant)
{
var job = new NestJob(new[] {
Rectangle("a", 4, 2, 12, RotationPolicy.Fixed(System.Math.PI / 2), 7, -3),
Rectangle("b", 3, 3, 8, RotationPolicy.BoundedSweep(-System.Math.PI / 4, System.Math.PI / 2, System.Math.PI / 4))
}, new[] { new NestPlateStock("stock", new Size(15, 20), 10, 0.25,
new Spacing(1, 2, 3, 1), quadrant) });
var before = job.Parts.Select(p => p.Geometry.Motions.ToArray()).ToArray();
var result = new AstraNestingEngine().Solve(job);
Assert.Equal(NestJobStatus.Complete, result.Status);
Validate(job, result);
for (var i = 0; i < job.Parts.Count; i++) Assert.Equal(before[i], job.Parts[i].Geometry.Motions);
var again = new AstraNestingEngine().Solve(job);
Assert.Equal(result.Plates.SelectMany(p => p.Placements), again.Plates.SelectMany(p => p.Placements));
Assert.Equal(result.Plates.Select(p => p.StockId), again.Plates.Select(p => p.StockId));
}
[Fact]
public void ChoosesSmallestSheetWhenDemandFitsBoth()
{
var job = new NestJob(new[] { Rectangle("p", 2, 2, 1) }, new[] {
new NestPlateStock("large", new Size(20, 20)), new NestPlateStock("small", new Size(2, 2)) });
var result = new AstraNestingEngine().Solve(job);
Assert.Equal("small", Assert.Single(result.Plates).StockId);
Validate(job, result);
}
[Theory]
[InlineData(1, null, NestJobStopReason.StockExhausted)]
[InlineData(null, 1, NestJobStopReason.PlateLimitReached)]
public void StopsAtInventoryOrPlateLimit(int? quantity, int? limit, NestJobStopReason reason)
{
var job = new NestJob(new[] { Rectangle("p", 2, 2, 3) },
new[] { new NestPlateStock("s", new Size(2, 2), quantity) }, new NestJobOptions(maxPlates: limit));
var result = new AstraNestingEngine().Solve(job);
Assert.Equal(reason, result.StopReason);
Assert.Equal(2, Assert.Single(result.Fulfillment).Unplaced);
Validate(job, result);
}
[Fact]
public void ImpossibleAndEmptyJobsTerminate()
{
var part = Rectangle("p", 10, 10, 1);
Assert.Equal(NestJobStopReason.NoPlacementFound, new AstraNestingEngine().Solve(
new NestJob(new[] { part }, new[] { new NestPlateStock("s", new Size(2, 2)) })).StopReason);
Assert.Equal(NestJobStopReason.StockExhausted, new AstraNestingEngine().Solve(
new NestJob(new[] { part }, Array.Empty<NestPlateStock>())).StopReason);
Assert.Equal(NestJobStatus.Complete, new AstraNestingEngine().Solve(
new NestJob(Array.Empty<NestJobPart>(), Array.Empty<NestPlateStock>())).Status);
}
[Fact]
public void CircleBoundsAreAnalyticAndIncrementalGeometryWorks()
{
var circle = new Program();
circle.MoveTo(13, 10);
circle.ArcTo(13, 10, 10, 10, RotationType.CCW);
var incremental = new Program(Mode.Incremental);
incremental.MoveTo(-5, -5);
incremental.LineTo(2, 0);
incremental.LineTo(0, 3);
incremental.LineTo(-2, 0);
incremental.LineTo(0, -3);
var job = new NestJob(new[] {
new NestJobPart("circle", PartGeometrySnapshot.FromProgram(circle), 5),
new NestJobPart("incremental", PartGeometrySnapshot.FromProgram(incremental), 5)
}, new[] { new NestPlateStock("s", new Size(20, 20), partSpacing: 0.4) });
var result = new AstraNestingEngine().Solve(job);
Assert.Equal(NestJobStatus.Complete, result.Status);
Validate(job, result);
}
[Fact]
public void CancellationBeforeAndDuringSolveThrows()
{
var job = new NestJob(new[] { Rectangle("p", 2, 2, 10) },
new[] { new NestPlateStock("s", new Size(10, 10)) });
using var cts = new CancellationTokenSource();
cts.Cancel();
Assert.Throws<OperationCanceledException>(() => new AstraNestingEngine().Solve(job, token: cts.Token));
using var during = new CancellationTokenSource();
Assert.Throws<OperationCanceledException>(() => new AstraNestingEngine().Solve(job,
new CallbackProgress(_ => during.Cancel()), during.Token));
}
[Fact]
public void PriorityWinsScarceSpaceAndProgressReflectsCommits()
{
var low = Rectangle("low", 2, 2, 1);
var high = new NestJobPart("high", low.Geometry, 1, priority: 9);
var job = new NestJob(new[] { low, high }, new[] { new NestPlateStock("s", new Size(2, 2), 1) });
var updates = new List<NestJobProgress>();
var result = new AstraNestingEngine().Solve(job, new CallbackProgress(updates.Add));
Assert.Equal("high", Assert.Single(Assert.Single(result.Plates).Placements).PartId);
Assert.Equal(NestJobStage.PlateCommitted, updates.Last().Stage);
Assert.Equal(1, updates.Last().CommittedParts);
}
[Fact]
public void ConcaveAndHoledPartsRemainValid()
{
var l = new Program();
l.MoveTo(0, 0); l.LineTo(6, 0); l.LineTo(6, 2);
l.LineTo(2, 2); l.LineTo(2, 6); l.LineTo(0, 6); l.LineTo(0, 0);
var holed = DrawingJobMapper.ToProgram(Rectangle("template", 8, 8, 1).Geometry);
holed.MoveTo(2, 2); holed.LineTo(2, 6); holed.LineTo(6, 6);
holed.LineTo(6, 2); holed.LineTo(2, 2);
var job = new NestJob(new[] {
new NestJobPart("concave", PartGeometrySnapshot.FromProgram(l), 7),
new NestJobPart("hole", PartGeometrySnapshot.FromProgram(holed), 3)
}, new[] { new NestPlateStock("s", new Size(20, 30), partSpacing: 0.2) });
var result = new AstraNestingEngine().Solve(job);
Assert.Equal(NestJobStatus.Complete, result.Status);
Validate(job, result);
}
[Fact]
public void SeededMixedRectanglesPassBenchmarkValidator()
{
var random = new Random(7301);
for (var trial = 0; trial < 12; trial++)
{
var parts = Enumerable.Range(0, 6).Select(i => Rectangle($"p{i}",
random.Next(1, 9), random.Next(1, 9), random.Next(1, 6),
i % 2 == 0 ? RotationPolicy.Automatic : RotationPolicy.Fixed(0))).ToArray();
var job = new NestJob(parts, new[] {
new NestPlateStock("small", new Size(15, 20), 1, 0.1),
new NestPlateStock("large", new Size(25, 30), partSpacing: 0.3)
});
var result = new AstraNestingEngine().Solve(job);
Assert.Equal(NestJobStatus.Complete, result.Status);
Validate(job, result);
}
}
[Fact]
public void ComplementaryTrianglesShareOneEnvelope()
{
var triangle = new Program(); triangle.MoveTo(0, 0); triangle.LineTo(10, 0);
triangle.LineTo(0, 10); triangle.LineTo(0, 0);
var job = new NestJob(new[] { new NestJobPart("t", PartGeometrySnapshot.FromProgram(triangle), 2) },
new[] { new NestPlateStock("s", new Size(10, 10), 1) });
var result = new AstraNestingEngine().Solve(job);
Assert.Equal(NestJobStatus.Complete, result.Status);
Assert.Single(result.Plates);
Validate(job, result);
}
[Fact]
public void PlacesInsertInsideFrameHole()
{
var frame = DrawingJobMapper.ToProgram(Rectangle("template", 10, 10, 1).Geometry);
frame.MoveTo(1, 1); frame.LineTo(1, 9); frame.LineTo(9, 9);
frame.LineTo(9, 1); frame.LineTo(1, 1);
var job = new NestJob(new[] { new NestJobPart("frame", PartGeometrySnapshot.FromProgram(frame), 1),
Rectangle("insert", 7, 7, 1) }, new[] { new NestPlateStock("s", new Size(10, 10), 1, 0.25) });
var result = new AstraNestingEngine().Solve(job);
Assert.Equal(NestJobStatus.Complete, result.Status);
Assert.Single(result.Plates);
Validate(job, result);
}
[Fact]
public void PlateLimitSelectsSheetThatCompletesDemand()
{
var job = new NestJob(new[] { Rectangle("p", 5, 5, 10) }, new[] {
new NestPlateStock("small", new Size(10, 10)), new NestPlateStock("large", new Size(20, 20))
}, new NestJobOptions(maxPlates: 1));
var result = new AstraNestingEngine().Solve(job);
Assert.Equal(NestJobStatus.Complete, result.Status);
Assert.Equal("large", Assert.Single(result.Plates).StockId);
Validate(job, result);
}
[Fact]
public void AutomaticDiagonalIsRetainedWhenItIsTheOnlyStockFit()
{
var job = new NestJob(new[] { Rectangle("diagonal", 10, 1, 1, RotationPolicy.Automatic) },
new[] { new NestPlateStock("s", new Size(8, 8), 1) });
var result = new AstraNestingEngine().Solve(job);
Assert.Equal(NestJobStatus.Complete, result.Status);
Validate(job, result);
}
[Fact]
public void DenseTrianglesRespectPositiveSpacing()
{
var triangle = new Program(); triangle.MoveTo(0, 0); triangle.LineTo(10, 0);
triangle.LineTo(0, 10); triangle.LineTo(0, 0);
var job = new NestJob(new[] { new NestJobPart("t", PartGeometrySnapshot.FromProgram(triangle), 20) },
new[] { new NestPlateStock("s", new Size(24, 48), partSpacing: 0.15) });
var result = new AstraNestingEngine().Solve(job);
Assert.Equal(NestJobStatus.Complete, result.Status);
Validate(job, result);
}
[Fact]
public void LargeBatchDoesNotLoseEfficientLargeSheetPlans()
{
var job = new NestJob(new[] { Rectangle("p", 6, 4, 100, RotationPolicy.Automatic) }, new[] {
new NestPlateStock("small", new Size(8, 12), partSpacing: 0.1),
new NestPlateStock("large", new Size(20, 30), partSpacing: 0.1) });
var result = new AstraNestingEngine().Solve(job);
Assert.Equal(NestJobStatus.Complete, result.Status);
Assert.True(result.Plates.Sum(p => p.Stock.Size.Length * p.Stock.Size.Width) <= 3600);
Validate(job, result);
}
[Fact]
public void ExactPositiveSpacingRectangleGridStillFits()
{
var job = new NestJob(new[] { Rectangle("p", 2, 2, 4) },
new[] { new NestPlateStock("s", new Size(4.25, 4.25), 1, 0.25) });
var result = new AstraNestingEngine().Solve(job);
Assert.Equal(NestJobStatus.Complete, result.Status);
Validate(job, result);
}
[Theory]
[InlineData(0)]
[InlineData(0.1)]
public void MixedRotatedContoursPassIndependentValidation(double spacing)
{
for (var trial = 0; trial < 5; trial++)
{
var t = new Program(); t.MoveTo(0, 0); t.LineTo(4 + trial, 0);
t.LineTo(1, 3 + trial); t.LineTo(0, 0);
var job = new NestJob(new[] {
new NestJobPart("t", PartGeometrySnapshot.FromProgram(t), 7),
Rectangle("r", 3, 2, 5, RotationPolicy.Fixed(trial * System.Math.PI / 7))
}, new[] { new NestPlateStock("s", new Size(20, 25), partSpacing: spacing) });
var result = new AstraNestingEngine().Solve(job);
Assert.Equal(NestJobStatus.Complete, result.Status);
Validate(job, result);
}
}
[Theory]
[InlineData(1)]
[InlineData(2)]
[InlineData(3)]
[InlineData(4)]
public void CurvedCutoutsAcceptInsertsWhenOnlyOneRingFitsTheStock(int quadrant)
{
var ring = new OpenNest.Shapes.RingShape { OuterDiameter = 10, InnerDiameter = 7 }.GetDrawing();
var insert = new OpenNest.Shapes.CircleShape { Diameter = 6 }.GetDrawing();
var job = new NestJob(new[] {
new NestJobPart("ring", PartGeometrySnapshot.FromProgram(ring.Program), 1),
new NestJobPart("insert", PartGeometrySnapshot.FromProgram(insert.Program), 1)
}, new[] { new NestPlateStock("s", new Size(10.8, 10.6), 1, partSpacing: 0.175,
edgeSpacing: new Spacing(0.2, 0.3, 0.4, 0.5), quadrant: quadrant) });
var result = new AstraNestingEngine().Solve(job);
Assert.Equal(NestJobStatus.Complete, result.Status);
Assert.Equal(2, Assert.Single(result.Plates).Placements.Count);
Validate(job, result);
}
[Fact]
public void CurvedConcavityInterlocksWithoutFineMeshMinkowskiExplosion()
{
var c = new Program();
c.MoveTo(6, 0); c.ArcTo(0, -6, 0, 0, RotationType.CCW);
c.LineTo(0, -4); c.ArcTo(4, 0, 0, 0, RotationType.CW); c.LineTo(6, 0);
var job = new NestJob(new[] { new NestJobPart("C", PartGeometrySnapshot.FromProgram(c), 8) },
new[] { new NestPlateStock("s", new Size(25, 43), 1, 0.25,
new Spacing(0.2, 0.3, 0.4, 0.5), 3) });
using var cancellation = new CancellationTokenSource(TimeSpan.FromSeconds(30));
var result = new AstraNestingEngine().Solve(job, token: cancellation.Token);
Assert.Equal(NestJobStatus.Complete, result.Status);
Assert.Single(result.Plates);
Validate(job, result);
}
private sealed class CallbackProgress(Action<NestJobProgress> callback) : IProgress<NestJobProgress>
{ public void Report(NestJobProgress value) => callback(value); }
private static NestJobPart Rectangle(string id, double w, double h, int count,
RotationPolicy? rotation = null, double x = 0, double y = 0)
{
var p = new Program();
p.MoveTo(x, y); p.LineTo(x + w, y); p.LineTo(x + w, y + h);
p.LineTo(x, y + h); p.LineTo(x, y);
return new(id, PartGeometrySnapshot.FromProgram(p), count, rotation: rotation ?? RotationPolicy.Fixed(0));
}
private static void Validate(NestJob job, NestJobResult result)
{
var materialized = NestResultMaterializer.Materialize(job, result);
var requirements = job.Parts.ToDictionary(p => materialized.DrawingsByPartId[p.Id],
p => (Name: p.Id, Quantity: p.Quantity));
var validation = OpenNest.Benchmark.NestValidator.Validate(
materialized.Nest.Plates.Select(p => (p, p.Parts.ToList())).ToList(), requirements);
OpenNest.Benchmark.NestValidator.ValidateAgainstJob(job, result,
job.Parts.ToDictionary(p => p.Id, p => p.Id), validation);
Assert.True(validation.Valid, string.Join("; ", validation.Violations));
foreach (var sheet in result.Plates)
{
var s = sheet.Stock;
var left = (s.Quadrant is 1 or 4 ? 0 : -s.Size.Length) + s.EdgeSpacing.Left;
var bottom = (s.Quadrant is 1 or 2 ? 0 : -s.Size.Width) + s.EdgeSpacing.Bottom;
var right = left + s.Size.Length - s.EdgeSpacing.Left - s.EdgeSpacing.Right;
var top = bottom + s.Size.Width - s.EdgeSpacing.Bottom - s.EdgeSpacing.Top;
foreach (var pose in sheet.Placements)
{
var part = job.Parts.Single(p => p.Id == pose.PartId);
Assert.True(part.Rotation.Allows(pose.Rotation));
var geometry = ConvertProgram.ToGeometry(DrawingJobMapper.ToProgram(part.Geometry))
.Where(e => !ReferenceEquals(e.Layer, SpecialLayers.Rapid)).ToArray();
foreach (var entity in geometry) { entity.Rotate(pose.Rotation); entity.Offset(pose.X, pose.Y); }
var b = (L: geometry.Min(e => e.Left), B: geometry.Min(e => e.Bottom),
R: geometry.Max(e => e.Right), T: geometry.Max(e => e.Top));
Assert.True(b.L >= left - 1e-7 && b.B >= bottom - 1e-7 && b.R <= right + 1e-7 && b.T <= top + 1e-7);
}
}
foreach (var part in job.Parts)
{
var placed = result.Plates.SelectMany(s => s.Placements).Where(p => p.PartId == part.Id).ToArray();
Assert.Equal(Enumerable.Range(0, placed.Length), placed.Select(p => p.InstanceIndex).Order());
var fulfillment = result.Fulfillment.Single(f => f.PartId == part.Id);
Assert.Equal(placed.Length, fulfillment.Placed);
Assert.Equal(part.Quantity, fulfillment.Placed + fulfillment.Unplaced);
}
foreach (var usage in result.StockUsage)
{
var stock = job.Plates.Single(s => s.Id == usage.StockId);
Assert.Equal(result.Plates.Count(s => s.StockId == stock.Id), usage.Used);
Assert.Equal(stock.Quantity - usage.Used, usage.Remaining);
Assert.True(usage.Remaining is null or >= 0);
}
}
}